An automatic yarn beater

Abstract

This invention relates to the field of winding devices, and in particular to an automatic yarn winding machine. Its structure includes: a machine body; a wire guide frame on the top of the machine body; a clamping device on the table surface of the machine body; and a control panel. The control panel controls the movement of the clamping device, causing it to hold the wire groove placed below the wire groove frame on the top of the machine body. The machine body also includes a rotating actuator that matches the clamping device, employing a linear push rod structure to improve the horizontal movement stability of the wire guide compartment. Guide wheels provide forward and backward pushing and pulling action on the yarn, reducing yarn vibration. The nested cooperation between the outer sliding groove and the limiting plate prevents the yarn from detaching from the embedding hole. The cavity formed by the inner groove and the outer cover, the negative pressure adsorption function of the dust suction port, and the guide groove formed by the bushing and the rotating shaft together constitute a lint removal system. This system can promptly separate and discharge lint from the yarn surface, preventing lint from being pressed against the yarn during winding and ensuring the quality of yarn processing.

Description

Technical Field

[0001] This invention is an automatic yarn winding machine, belonging to the field of winding devices. Background Technology

[0002] The yarn winding machine is a core piece of equipment in the textile industry. Its main function is to efficiently and neatly wind various types of yarn into cylindrical packages for subsequent processing. During the winding process, the equipment uses a yarn straightening device to ensure that the yarn is evenly distributed on the surface of the yarn groove.

[0003] When yarn is wound up, lint is generated, which gets tangled as the yarn groove rotates. To prevent the lint from flying around, the industry usually uses a simple adsorption method, but this method has obvious limitations: the resulting airflow causes the yarn to vibrate, which in turn disrupts the winding sequence, ultimately causing the yarn to become mis-layered and affecting the normal use of subsequent processes. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the purpose of this invention is to provide an automatic yarn beater to solve the above-mentioned problems.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic yarn-forming machine, comprising: a machine body, a wire guide frame on the top of the machine body, a clamping device on the table surface of the machine body, and a control panel. The control panel controls the movement of the clamping device to grip the wire grooves placed below the wire groove frame on the top of the machine body. The machine body also includes a rotating head that matches the clamping device. A feeding arm for moving the wire grooves is located at the bottom of the wire groove frame. The feeding arm moves the wire grooves of the wire groove frame to the clamping device for gripping. The device includes a cable management arm located above the body and clamp. The cable management arm includes a cable compartment, the surface of which is equipped with a slide rail and a suction pipe. The cable compartment is connected to a driver via the slide rail. When the driver is powered on, it controls the cable compartment to move back and forth. The surfaces of the slide rail and the suction pipe are equipped with sliders, which are nested and cooperate with the slide rail and the suction pipe. The cable compartment includes a compartment body and a cable guide. The compartment body is connected to the inner cavity of the suction pipe. The suction pipe generates negative pressure to adsorb debris in the inner cavity of the compartment. The cable guide passes through the upper and lower surfaces of the compartment body and communicates with the inner cavity of the compartment body.

[0006] Preferably, the guide wire includes a sliding ring and an inner frame, the sliding ring being installed in an opening in the compartment body, and the inner frame rotating within the inner ring of the sliding ring.

[0007] Preferably, the slip ring includes a bushing, the inner surface of which extends a horizontal plate. One side of the horizontal plate is fixedly connected to the bushing, and the other side is provided with a guide ring, which has an embedding hole.

[0008] Preferably, the inner frame includes a rotating shaft with a through groove that slides with the cross plate. An adjustment handle is welded to the surface of the rotating shaft. The rotating shaft has a symmetrical design and a guide wheel is provided in the middle.

[0009] Preferably, the guide wheel is provided with a guide wheel frame on its exterior.

[0010] Preferably, a dust suction port is installed in the guide groove of the chamber, and a movable outer cover is provided on the surface of the chamber.

[0011] Preferably, the outer ring of the guide ring is provided with an outer sliding groove, which slides in cooperation with the limiting plate on the inner wall of the rotating shaft.

[0012] Preferably, after the inner frame rotates 45°, the limiting plate closes the notch of the guide ring.

[0013] Preferably, the driver is a linear drive motor.

[0014] Preferably, the guide wheel is installed near the bottom of the rotating shaft.

[0015] The present invention provides an automatic yarn beater with the following advantages: the driver adopts a linear push rod structure, which improves the horizontal movement stability of the guide tube; the guide wheel pushes and pulls the yarn back and forth, reducing yarn vibration; the nested cooperation between the outer slide groove and the limiting plate prevents the yarn from detaching from the embedding hole.

[0016] The cavity formed by the inner guide groove and the outer cover, the negative pressure adsorption function of the dust suction port, and the guide groove formed by the bushing and the rotating shaft together constitute the lint removal system, which can promptly separate and discharge lint from the surface of the yarn, prevent lint from being pressed by the yarn during winding, and ensure the quality of yarn processing. Attached Figure Description

[0017] Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0018] Figure 1 This is a schematic diagram of the structure of an automatic yarn beater according to the present invention.

[0019] Figure 2 This is a schematic diagram of the cable management arm of the present invention.

[0020] Figure 3 This is a schematic diagram of the wire compartment of the present invention.

[0021] Figure 4 This is a schematic diagram of the conductor of the present invention.

[0022] Figure 5 This is a schematic diagram of the structure of the slip ring of the present invention.

[0023] Figure 6 This is a schematic diagram of the internal frame of the present invention.

[0024] Figure 7This is a schematic diagram of the rotating conductor of the present invention.

[0025] In the picture:

[0026] 1. Main body; 2. Cable tray; 3. Cable tray; 4. Clamp; 5. Control panel; 6. Cable management arm;

[0027] 131. Slip ring; 132. Inner frame;

[0028] 311. Bushing; 312. Horizontal plate; 313. Guide ring; 314. External groove; 315. Embedded hole;

[0029] 321. Rotating shaft; 322. Through groove; 323. Adjusting handle; 324. Guide wheel bracket; 325. Guide wheel; 326. Limiting plate;

[0030] 61. Cable tray; 62. Slide rail; 63. Vacuum hose; 64. Slider; 65. Driver;

[0031] 611. Bin body; 612. Dust suction port; 613. Wire guide; 614. Inner guide groove; 615. Outer cover; 7. Feeding arm. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to represent selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] In the description of this invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0034] During yarn winding, lint is generated and becomes entangled as the yarn trough rotates. To prevent lint from flying around, the industry typically uses a simple adsorption method. However, this method has significant limitations: the resulting airflow causes yarn vibration, disrupting the winding sequence and ultimately leading to misaligned yarn layers, affecting subsequent processes. Therefore, to solve the above problems, this paper proposes the following technical solution:

[0035] Please see Figures 1 to 7 This invention provides an automatic yarn-making machine technical solution: its structure includes: a machine body 1, a wire guide frame 2 on the top of the machine body 1, a clamping device 4 on the table surface of the machine body 1, and a control panel 5. The control panel 5 controls the clamping device 4 to move, so that the clamping device 4 clamps the wire groove of the wire groove frame 3 on the top of the machine body 1. The machine body 1 is also equipped with a rotating head that matches the clamping device 4. The bottom of the wire groove frame 3 is also equipped with a feeding arm 7 for moving the wire groove. The feeding arm 7 moves the wire groove of the wire groove frame 3 to the clamping device 4 for clamping. A yarn-sorting arm 6 is provided above the machine body 1 and the clamping device 4. The yarn-sorting arm 6 includes a wire guide compartment 6. 1. The surface of the wire compartment 61 is provided with a slide rail 62 and a suction pipe 63. The wire compartment 61 is connected to a driver 65 through the slide rail 62. After the driver 65 is powered on, it controls the wire compartment 61 to move back and forth. The surfaces of the slide rail 62 and the suction pipe 63 are provided with sliders 64. The sliders 64 are nested and cooperate with the slide rail 62 and the suction pipe 63. The wire compartment 61 includes a compartment body 611 and a wire connector 613. The compartment body 611 is connected to the inner cavity of the suction pipe 63. The suction pipe 63 generates negative pressure to adsorb debris in the inner cavity of the compartment body 611. The wire connector 613 penetrates the upper and lower surfaces of the compartment body 611 and communicates with the inner cavity of the compartment body 611.

[0036] The structure of this yarn processing device includes a machine body 1. A guide frame 2 for receiving yarn is provided on the top of the machine body 1. The yarn is guided by the guide frame 2, so that two rolls of yarn can be wound up at the same time. A control panel 5 for controlling the motor speed and a clamping device 4 for rotating clamping are mounted on the surface of the machine body 1. The control panel 5 controls the speed and can control the tension of the yarn during rotation and winding to avoid the speed being too fast and causing the yarn to break.

[0037] During operation, clamp 4 cooperates with the rotating head inside the machine body 1 to clamp the yarn trough that moves from the yarn trough frame 3. Specifically, clamp 4 is equipped with a telescopic cylinder, and the front end of the cylinder is equipped with a moving chuck. When the yarn trough inside the yarn trough frame 3 is placed opposite clamp 4 by the moving slider on the surface of the machine body 1, the cylinder of clamp 4 operates to clamp the yarn trough, so that the yarn trough is nested and engaged with the motor of the machine body 1. After clamping, clamp 4 rotates together with the rotating head and moves horizontally through the yarn handling arm 6, thereby realizing the yarn sorting operation.

[0038] The yarn handling arm 6 includes a yarn guide compartment 61, on which a slide rail 62, a suction pipe 63, and a slider 64 are mounted. These three components work together, with the yarn guide compartment 61 fixed to the slide rail 62 and suction pipe 63. The suction pipe 63 penetrates the interior of the yarn guide compartment 61. The slide rail 62 and suction pipe 63 are limited by the slider 64, allowing the yarn guide compartment 61 to move stably horizontally with the support of the slider 64. The slide rail 62 is connected to a driver 65, which employs a linear push rod structure. This structure further enhances the stability of the yarn guide compartment 61 during horizontal movement and prevents the yarn winding path from becoming disordered during winding.

[0039] During the yarn winding and friction process, lint will fly around on the surface and needs to be cleaned. Otherwise, the lint will affect the stability of the yarn in use. For example, lint can cause equipment blockage and uneven fabric surface during the production and weaving process. To reduce the problem of lint being pressed by the yarn during the winding process, the structure of the guide chamber 611 has been optimized: guide grooves 614 are set on both sides of the chamber 611. The guide grooves 614 are covered by the outer cover 615. The two together form a cavity to provide a wrap-around protection for the guide wire 613. The guide wire 613 guides the yarn and cleans its surface to avoid the above problems. Moreover, the guide wire 613 can be cleaned closer to the winding groove to avoid contamination after cleaning at a distance. In addition, the guide wire 613 can reduce the impact of airflow on the yarn while cleaning.

[0040] The inner cavity of the cable tray 61 is connected to the suction pipe 63 and is provided with two suction ports 612. The suction ports 612 are symmetrically designed on both sides of the tray 611. The two suction ports 612 are connected to their respective guide inner grooves 614. The inside of the guide inner grooves 614 is cleaned by the suction effect of negative pressure airflow. The airflow can be concentrated by the covering of the guide inner grooves 614, resulting in better suction effect and effectively reducing dust and lint adhering to the yarn surface.

[0041] The structure of the yarn guide 613 includes two parts: a sliding ring 131 installed in the hole of the housing 611, and an inner frame 132 nested inside the sliding ring 131. The two guide and limit the yarn. By rotating the inner frame 132, the yarn can be quickly surrounded, preventing it from leaving the movement track during movement. It is also faster and more convenient to install, saving the tedious steps of threading.

[0042] The sliding ring 131 includes a bushing 311, which extends inward to form a horizontal plate 312. A guide ring 313 is provided at one end of the horizontal plate 312. The core function of the guide ring 313 is to allow the yarn to pass through, thereby limiting the displacement of the yarn. To facilitate yarn installation, an insertion hole 315 is provided on one side of the guide ring 313, allowing for direct insertion of the yarn and greatly improving ease of operation. The bushing 311 is arc-shaped and nests with the inner frame 132. The bushings 311 are arranged symmetrically at the top and bottom. The horizontal plate 312 is only provided inside the top bushing 311, and not at the bottom, which facilitates the offset of the yarn during movement. Instead of the guide ring 313, a guide wheel 325 is provided through rolling friction.

[0043] An outer groove 314 is provided on the outer ring of the guide ring 313. The outer groove 314 and the limiting plate 326 form a nested fit. When the guide ring 313 rotates, the embedding hole 315 will coincide with the limiting plate 326. After the coincidence, the yarn can be effectively prevented from falling off the embedding hole 315, ensuring the stability of yarn transmission.

[0044] The inner frame 132 includes a rotating shaft 321. A through groove 322 is provided on the surface of the rotating shaft 321. The through groove 322 is engaged with the horizontal plate 312 and the two are in sliding engagement. An adjustment handle 323 is welded to the surface of the rotating shaft 321. The rotation of the rotating shaft 321 is controlled by the adjustment handle 323 on the side. The rotating shaft 321 is designed with symmetrical upper and lower sections. A guide wheel 325 is provided between the rotating shafts 321. The guide wheel 325 is installed inside the guide wheel frame 324 in the middle of the upper and lower rotating shafts 321. The yarn is embedded between the two guide wheels 325.

[0045] When the conductor chamber 61 moves back and forth, the yarn is pushed and pulled back and forth by the pressure of the guide wheel 325. This process can effectively reduce the vibration of the yarn. At the same time, the upper end of the yarn rubs against the guide ring 313, which can separate the lint on the surface of the yarn.

[0046] In addition, the bushing 311 and the rotating shaft 321 cooperate to form a guide groove, through which the separated lint can be sucked in and discharged through the dust suction port 612, thus avoiding the impact of lint on the yarn processing process from the source.

[0047] The embedding hole 315 on one side of the guide ring 313 adopts a direct embedding installation method, which simplifies the yarn installation process and reduces the difficulty of operation.

[0048] The actuator 65 adopts a linear push rod structure to improve the horizontal movement stability of the wire chamber 61; the guide wheel 325 pushes and pulls the yarn back and forth to reduce yarn vibration; the outer slide groove 314 and the limiting plate 326 nest together to prevent the yarn from coming off the embedding hole 315.

[0049] The cavity formed by the inner guide groove 614 and the outer cover 615, the negative pressure adsorption function of the dust suction port 612, and the guide groove formed by the bushing 311 and the rotating shaft 321 together constitute the lint cleaning system, which can promptly separate and discharge lint from the surface of the yarn, prevent lint from being pressed by the yarn during winding, and ensure the quality of yarn processing.

[0050] The above description only outlines the basic principles and preferred embodiments of the present invention. Those skilled in the art can make many changes and modifications based on the above description, and these changes and modifications should fall within the protection scope of the present invention.

[0051] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic yarn beater, the structure of which includes: The machine body (1) has a wire frame (2) on its top, a clamp (4) on its table surface, and a control panel (5). The control panel (5) controls the clamp (4) to move so that the clamp (4) holds the wire grooves placed below the wire groove frame (3) on the top of the machine body (1). The machine body (1) also has a rotating head that matches the clamp (4). The bottom of the wire groove frame (3) is also provided with a feeding arm (7) for moving the wire grooves. The feeding arm (7) moves the wire grooves of the wire groove frame (3) to the clamp (4) for clamping. The machine body (1) is characterized by: A cable management arm (6) is provided above the body (1) and clamp (4). The cable management arm (6) includes a cable tray (61). A slide rail (62) and a suction pipe (63) are provided on the surface of the cable tray (61). The cable tray (61) is connected to a driver (65) through the slide rail (62). After the driver (65) is powered on, it controls the cable tray (61) to move back and forth. A slider (64) is provided on the surface of the slide rail (62) and the suction pipe (63). The slider (64) is nested with the slide rail (62) and the suction pipe (63). The cable tray (61) includes a tray body (611) and a cable guide (613). The tray body (611) is connected to the inner cavity of the suction pipe (63). (63) A negative pressure is generated to adsorb debris in the inner cavity of the chamber (611). The guide wire (613) penetrates the upper and lower surfaces of the chamber (611) and communicates with the inner cavity of the chamber (611). The guide wire (613) includes a sliding ring (131) and an inner frame (132). The sliding ring (131) is installed in the opening of the chamber (611). The inner frame (132) rotates in the inner ring of the sliding ring (131). A dust suction port (612) is installed in the guide groove (614) of the chamber (611). A movable outer cover (615) is provided on the surface of the chamber (611). After the inner frame (132) rotates 45 degrees, the limiting plate (326) closes the notch of the guide ring (313). The sliding ring (131) includes a bushing (311), and a horizontal plate (312) extends from the inner surface of the bushing (311). One side of the horizontal plate (312) is fixedly connected to the bushing (311), and a guide ring (313) is provided on the other side. The guide ring (313) is provided with an embedded hole (315). The outer ring of the guide ring (313) is provided with an outer sliding groove (314). The outer sliding groove (314) is slidably engaged with the limiting plate (326) on the inner wall of the rotating shaft (321). The inner frame (132) includes a rotating shaft (321). The rotating shaft (321) is provided with a through groove (322). The through groove (322) is slidably engaged with the horizontal plate (312). An adjustment handle (323) is welded to the surface of the rotating shaft (321). The rotating shaft (321) is designed symmetrically from top to bottom, and a guide wheel (325) is provided in the middle.

2. The automatic yarn-beating machine as described in claim 1, characterized in that: The guide wheel (325) is provided with a guide wheel frame (324) on its outside.

3. An automatic yarn-beating machine as described in claim 1, characterized in that: The driver (65) is a linear drive motor.

4. An automatic yarn-beating machine as described in claim 1, characterized in that: The guide wheel (325) is installed near the bottom of the rotating shaft (321).

Images