Gilding matte satin fabric

Abstract

According to the gilding matte satin fabric, perfect fusion of gilding luster, color gradient and matte texture is achieved through segmented dyeing, three-dimensional weaving and environment-friendly post-treatment processes; the fabric is interwoven by the environment-friendly natural fibers and the functional synthetic fibers, and has excellent visual effect, physical property and environment-friendly characteristic through a special post-treatment process.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of textile fabrics, in particular to a gilded dusk matte satin fabric. BACKGROUND

[0002] The existing matte satin fabric has the following technical problems: single color and unnatural gradient transition, easy oxidation of metal texture, substandard environmental protection performance (such as formaldehyde residue and excessive heavy metals), insufficient wear resistance and wrinkle resistance. The gilded fabric often causes luster decay due to oxidation of metal wires, and the dusk gradient fabric is prone to dye penetration. SUMMARY

[0003] To solve the technical problems raised in the background art, the present application adopts one technical solution: providing a gilded dusk matte satin fabric, which is composed of a yarn layer, a matte layer and an ultraviolet protection layer, and the yarn layer is interwoven by warp and weft yarns.

[0004] The warp and weft yarns adopt a segmented dyeing process.

[0005] The warp and weft yarns are blended with mulberry silk / combining cotton and metal wires, and nano titanium dioxide is added.

[0006] The surface of the yarn layer is coated with a silica-silicone composite coating.

[0007] The beneficial effects of the present application are as follows: Through the systematic integration of fiber modification, three-dimensional weaving and environmental protection post-treatment process, the defects of unnatural color gradient, easy oxidation of metal, substandard environmental protection and insufficient physical properties in the prior art are solved, and through the data quantifiable performance indicators and environmental protection certification, the whole chain optimization effect from visual to function and from production to application is formed, which significantly improves the market competitiveness and application value of high-end textile fabrics. DETAILED DESCRIPTION

[0008] The preferred embodiments of the present application are described in detail below to make the advantages and features of the present application more easily understood by those skilled in the art, so as to define the protection scope of the present application more clearly and explicitly.

[0009] The fabric is composed of a yarn layer, a matte layer and an ultraviolet protection layer, and the yarn layer is interwoven by warp and weft yarns.

[0010] The warp and weft yarns adopt a segmented dyeing process.

[0011] The warp and weft yarns are blended with mulberry silk / combining cotton and metal wires, and nano titanium dioxide is added.

[0012] The surface of the yarn layer is coated with a silica-silicone composite coating.

[0013] The base material is a blend of environmentally friendly natural fibers (mulberry silk / combed cotton) and functional synthetic fibers (23μm ultrafine metal wires) in a 1:6 mass ratio. The warp and weft yarns are pre-treated with a segmented dyeing process to create a twilight gradient base color from dark brown to light gold. The metal wires undergo nano-passivation treatment to effectively solve oxidation problems and enhance the durability of the metallic texture.

[0014] The surface is coated with a matte finish layer, which is a composite coating of micron-sized silica particles and silicone resin. The coating thickness is 15μm, and it is baked and cured at 120℃ to achieve a matte effect while enhancing wear resistance (wear resistance reaches the national standard level 4).

[0015] Adding nano titanium dioxide (UPF45+) enhances UV protection performance.

[0016] Manufacturing process Yarn pretreatment: The warp and weft yarns are dyed in sections to control the dye concentration (plant dye + metal mordant) and the immersion time (95℃, 2h) to achieve a twilight gradient effect from dark brown to light gold; the metal wires are enhanced with metallic luster through a nano-coating process (vacuum coating to attach a nano-scale aluminum film).

[0017] Weaving process: A six-layer French rapier loom is used, with a warp tension of 40N, a weaving speed of 320r / min, a weaving efficiency of 92%, and a first-grade yield of 98%. It is used with a STAUBLI electronic jacquard loom, with a satin weave density of 120 threads / inch and a twill weave density of 80 threads / inch, to achieve precise floating of warp and weft yarns and form a smooth satin base.

[0018] Post-processing: The gilding sanding technique uses an 800-grit diamond grinding wheel at a speed of 0.5 mm / s to micro-grind the surface while retaining the metal wire core, creating a gilding effect that is black with gold highlights; the matte coating uses a sol-gel method to apply a silica-silicon composite coating; the environmentally friendly treatment removes residual chemicals through an ozone water washing process, with the pH value controlled between 5.5 and 7.0.

[0019] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A gilded dusk matte satin fabric, characterized in that: The fabric is composed of a yarn layer, a matte layer and an ultraviolet protection layer, the yarn layer is interwoven by warp and weft yarns.

2. The gilded twilight matte satin fabric of claim 1, wherein: The warp and weft yarns adopt a sectional dyeing process.

3. The gilded twilight satin fabric of claim 1, wherein: The warp and weft yarns are blended with mulberry silk / carded cotton and metal wires, and nano titanium dioxide is added.

4. The gilded twilight satin fabric of claim 1, wherein: The surface of the yarn layer is coated with a silica-silicone composite coating.