Disc-shaped suspension insulator forming processing equipment and process

Abstract

The present application relates to the technical field of insulator processing, and specifically discloses a disc-shaped suspension insulator forming and processing device and process, which comprises a base, a rotary table arranged on the top of the base, a forming frame arranged on the base and located at one side of the rotary table, a support disc arranged on the rotary table, a ring-shaped cavity arranged in the support disc, a tray arranged on the top of the support disc, a plurality of ring-shaped and uniformly distributed support columns rotatably arranged on the top of the support disc, and the tray is used for supporting the insulator; the disc-shaped suspension insulator forming and processing device and process can automatically complete the clamping and limiting of the insulator when the insulator is close to the forming frame, and automatically release the limiting of the insulator when the insulator is away from the forming frame, so as to avoid the shaking of the insulator during the forming and processing, improve the processing quality of the insulator, and automatically adjust the position of the forming frame according to the diameter of the insulator, so that the device can be better applied to the forming and processing of insulators with different diameters.

Description

Technical Field

[0001] This invention relates to the field of insulator processing technology, specifically to a disc suspension insulator forming and processing equipment and process. Background Technology

[0002] Disc-type suspension insulators, also known as cap-foot type suspension insulators, are electrical devices used in high-voltage overhead lines for insulating and securing conductors. They consist of disc-shaped insulators and fittings such as steel caps and needle-shaped steel feet. The insulators are made of electrical ceramics or tempered glass. Tempered glass has high mechanical strength and is galvanized and bonded with silicate cement.

[0003] Patent application CN117936203A discloses a spinning forming device for disc-shaped suspension porcelain insulators, comprising a main body with an electric turntable at its top. Raw materials are placed on the top center of a receiving component, and the turntable is activated. A support rod is located on the top left side of the main body. The device also includes an anti-deviation device, an anti-printing device, an anti-contamination device, and an anti-delamination device. The anti-deviation device is located at the top edge of the electric turntable, the anti-printing device is located at the top of the support rod, the anti-contamination device is located to the right of the anti-printing device, and the anti-delamination device is located inside the anti-contamination device. The anti-deviation device includes a vertical rod disc, a receiving component, and a hook-shaped column. The bottom of the vertical rod disc is fixedly installed at the top edge of the electric turntable. The electric turntable drives the vertical rod disc to rotate, which in turn drives the receiving component to rotate. The right side of the receiving component is fixedly installed on the outer wall surface of the vertical rod disc. The receiving component rotates and transfers the raw material, realizing an automated processing flow and reducing manual intervention. The bottom right side of the hook-shaped column is hinged to the outer wall surface of the receiving component by a torsion spring. When the raw material is stuck into the receiving component, it abuts against the hook-shaped column and moves away from the center of the receiving component. After the raw material is stuck into the receiving component, the hook-shaped column automatically resets by the torsion spring to limit and hold the raw material.

[0004] However, the following problems still exist in this solution: the hook-shaped column uses a torsion spring to reset and limit the material, which is an elastic clamping. During the material forming process, as the processing components operate, the material is prone to impacting the hook-shaped column due to processing vibration. The instantaneous vibration and pushing will overcome the torsion spring force and cause the hook-shaped column to open, which in turn causes the material position to shift with the vibration, affecting the processing accuracy of the insulator. Summary of the Invention

[0005] This invention provides a disc-shaped suspension insulator forming and processing equipment and process, aiming to solve the problem in related technologies that the raw material is easily impacted by the hook-shaped column during processing vibration, and the instantaneous vibration push will overcome the torsion spring force to open the hook-shaped column, causing the position of the raw material to shift with the vibration.

[0006] The disc suspension insulator forming and processing equipment of the present invention includes a base, a turntable is provided on the top of the base, a forming frame is provided on one side of the turntable on the base for forming and processing insulators, a support plate is provided on the turntable, an annular cavity is provided inside the support plate, and a tray is provided on the top of the support plate for supporting the insulators.

[0007] The top of the support plate is rotatably equipped with multiple evenly distributed ring-shaped pillars, and a positioning plate is fixedly installed at the top of each pillar.

[0008] The annular cavity is equipped with a turntable for rotation, and the turntable can drive multiple pillars to rotate synchronously during rotation, so that the ends of multiple positioning plates move closer or further apart from each other;

[0009] A threaded sleeve is fixedly installed on the side wall of the support plate along its radial direction. A lead screw is connected to the inside of the threaded sleeve, and a push block is rotatably assembled at the end of the lead screw, which can drive the turntable to rotate as the lead screw moves inside the threaded sleeve.

[0010] A transmission component is provided on one side of the lead screw to drive it to rotate in the forward direction when it is close to the forming frame and to drive it to rotate in the reverse direction when it is far away from the forming frame. An adjustment mechanism is provided between the lead screw and the forming frame to adjust the position of the forming frame according to the diameter of the insulator.

[0011] Preferably, a connecting rod located in an annular cavity is coaxially fixed to the bottom end of the support column, a frame is laterally fixed to the side wall of the connecting rod, a sliding shaft is slidably assembled inside the frame, and the bottom end of the sliding shaft is fixed to the turntable.

[0012] Preferably, the turntable has an inclined groove, and a protrusion is fixedly installed on the push block, with the end of the protrusion slidably fitted inside the inclined groove.

[0013] Preferably, the transmission assembly includes a gear, a lower rack, and an upper rack. The gear is coaxially fixed on a lead screw. The lower rack and the upper rack are respectively disposed in the base and the top plate. The lower rack and the upper rack are arranged opposite to each other and their widths are both greater than the thickness of the gear. The lower rack can mesh with the gear when the support plate is close to the forming frame, and the upper rack can mesh with the gear when the support plate is far away from the forming frame.

[0014] Preferably, a top plate is fixedly installed on the base, and mounting grooves are provided on both the base and the top plate. The lower rack and the upper rack are slidably assembled in the mounting grooves on the base and the top plate, respectively, and elastic plates are provided inside the mounting grooves for elastic support of the lower rack and the upper rack.

[0015] Preferably, the forming frame consists of a lifting platform, a mounting base, and a forming cutter. The lifting platform is slidably mounted on the base and can slide along the radial direction of the turntable on the base. The mounting base is fixedly mounted on the top of the lifting platform, and the forming cutter is set on the mounting base.

[0016] Preferably, the adjusting mechanism includes a conical head, a retraction plate, and a spring. The conical head is located at the end of the lead screw away from the support plate. The retraction plate is fixedly installed on the side of the lifting platform close to the support plate, and both ends of the retraction plate are inclined surfaces. The conical head can move along the inclined surfaces during rotation, pushing the retraction plate backward. The spring is located on the side of the lifting platform away from the support plate and is used to apply a thrust to the lifting platform.

[0017] Preferably, a first magnet is fixedly installed on the conical head, and a second magnet adapted to the first magnet is fixedly installed on the retracting plate, so that the conical head can attract each other with the second magnet after moving to the side of the retracting plate.

[0018] Preferably, the support plate has a central groove coaxially formed in the middle, the tray is rotatably assembled in the central groove, and a motor located in the central groove is provided at the bottom of the tray.

[0019] A forming and processing technology for disc-shaped suspension insulators includes the following steps:

[0020] Step 1: Place the insulator on the tray in the support plate, and the rotation of the turntable will move the support plate and the insulator toward the forming frame;

[0021] Step 2: As the support plate gradually approaches the forming frame, the lower rack drives the gear to rotate, causing the lead screw to screw into the annular cavity, thereby driving the turntable to rotate. This causes the support column to rotate, and the positioning plate centers the insulator, limiting the insulator to the tray.

[0022] Step 3: The support plate moves to the side of the forming frame, and the tapered head pushes the retraction plate to make the lifting platform move backward, and then the position of the forming cutter is adjusted;

[0023] Step 4: The insulator is rotated by the tray, and the height of the forming cutter is adjusted by the lifting platform. The forming cutter then shapes the rotating insulator.

[0024] Step 5: The turntable drives the support plate to continue rotating and moving. The upper rack pushes the gear to rotate in the opposite direction, causing the lead screw to rotate out of the annular cavity, so that the turntable rotates back to its original position and releases the positioning of the insulator.

[0025] Beneficial effects:

[0026] In use, this invention automatically clamps and limits the insulator when it approaches the forming frame by moving the lead screw within the threaded sleeve, and automatically releases the limit when the insulator moves away from the forming frame. This achieves automatic rigid positioning of the insulator, effectively suppressing vibration and deviation during processing, significantly improving the dimensional accuracy and consistency of the insulator forming, and thus improving the processing quality of the insulator. Furthermore, it can automatically adjust the position of the forming frame according to the diameter of the insulator, so that the equipment can be well adapted to the forming and processing of insulators of different diameters, achieving multi-functionality and reducing equipment investment and changeover costs. Attached Figure Description

[0027] Figure 1 This is a perspective view of the present invention.

[0028] Figure 2 This is the present invention. Figure 1 A magnified structural diagram of point A in the middle.

[0029] Figure 3 This is a front view of the present invention.

[0030] Figure 4 This is a cross-sectional view of the support plate of the present invention.

[0031] Figure 5 This is a top view of the internal structure of the support disk of the present invention.

[0032] Figure 6 This is a perspective view of the positioning component of the present invention.

[0033] Figure 7 This is a perspective view of the lead screw and tapered head of the present invention.

[0034] Figure label:

[0035] 10. Base; 11. Turntable; 12. Top plate; 13. Forming frame; 131. Lifting platform; 132. Mounting seat; 133. Forming cutter; 14. Mounting slot; 20. Support plate; 21. Middle slot; 22. Annular cavity; 23. Tray; 30. Positioning component; 31. Support column; 32. Positioning plate; 40. Actuating assembly; 41. Connecting rod; 42. Frame; 43. Sliding shaft; 44. Turntable; 441. Inclined groove; 50. Pushing assembly; 51. Threaded sleeve; 52. Lead screw; 53. Push block; 531. Protrusion; 60. Transmission assembly; 61. Gear; 62. Lower rack; 63. Upper rack; 70. Adjusting mechanism; 71. Conical head; 711. First magnet; 72. Retraction plate; 721. Second magnet; 73. Spring. Detailed Implementation

[0036] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0037] like Figures 1 to 7 As shown, the disc suspension insulator forming and processing equipment of the present invention includes a base 10, a support plate 20, a positioning component 30, a toggle component 40, a push component 50, a transmission component 60, and an adjustment mechanism 70. The support plate 20 is disposed on the base 10 and can move relative to the base 10. During the movement, the transmission component 60 drives the push component 50 to operate, so that the toggle component 40 can toggle the positioning component 30, thereby clamping and positioning the insulator and releasing the positioning. During the movement of the support plate 20, the adjustment mechanism 70 can adjust the position of the cutting tool according to the diameter of the insulator, so that the equipment can better perform insulator forming and processing.

[0038] refer to Figure 1 and Figure 3 The base 10 is provided with a turntable 11 on top, which can rotate on the base 10. A top plate 12 is fixedly installed on the base 10, and a forming frame 13 is also provided on the base 10 for forming and processing insulators.

[0039] refer to Figure 3 The forming frame 13 consists of a lifting platform 131, a mounting base 132, and a forming cutter 133. The lifting platform 131 is slidably mounted on the base 10 and can slide along the radial direction of the turntable 11 on the base 10. The mounting base 132 is fixedly mounted on the top of the lifting platform 131. The forming cutter 133 is set on the mounting base 132. After the insulator moves to below the forming cutter 133, the lifting platform 131 descends to lower the mounting base 132, causing the forming cutter 133 to gradually descend and perform forming processing on the rotating insulator.

[0040] refer to Figure 1 and Figure 4 The support plate 20 has a central groove 21 coaxially formed in the middle. A tray 23 located on top of the support plate 20 is rotatably mounted in the central groove 21 for supporting and placing the insulator. A motor located in the central groove 21 is provided at the bottom of the tray 23 for driving the tray 23 to rotate. An annular cavity 22 is formed inside the support plate 20 along its circumference for installing the positioning member 30 and the actuating component 40.

[0041] refer to Figure 1 , Figure 3 , Figure 4 as well as Figure 6The positioning component 30 includes a support column 31 and a positioning plate 32. The support column 31 is rotatably mounted on the top of the support plate 20, and the positioning plate 32 is horizontally fixed on the side wall of the support column 31. There are multiple support columns 31 and positioning plates 32, which are evenly distributed in a ring on the top of the support plate 20. When the support column 31 rotates, it can drive the positioning plate 32 to rotate on the top of the support plate 20, so that the ends of the multiple positioning plates 32 away from the support column 31 move closer to each other or disperse. When they move closer, they center the insulator, and when they disperse, they release the positioning of the insulator. The positioning plate 32 is rotatably provided with balls (not shown in the figure). When the positioning plate 32 approaches the insulator, the balls contact the insulator base, thereby clamping and limiting the insulator without affecting the rotation of the insulator by the tray 23.

[0042] refer to Figure 4 and Figure 5 The actuating assembly 40 includes a connecting rod 41, a frame 42, a sliding shaft 43, and a turntable 44. The connecting rod 41 is located in the annular cavity 22 and is coaxially fixed to the bottom end of the support column 31. The frame 42 is laterally fixed to the side wall of the connecting rod 41. The sliding shaft 43 is slidably assembled inside the frame 42. The turntable 44 is rotatably assembled inside the annular cavity 22, and the bottom end of the sliding shaft 43 is fixed on the turntable 44. By rotating the turntable 44 in the annular cavity 22, the sliding shaft 43 is pushed to move, so that the sliding shaft 43 pushes the frame 42 to rotate and drives the connecting rod 41 to rotate, thereby causing multiple supports 31 to rotate synchronously.

[0043] refer to Figure 4 , Figure 5 as well as Figure 7 The pushing assembly 50 includes a threaded sleeve 51, a lead screw 52, ​​and a push block 53. The threaded sleeve 51 is fixedly installed on the side wall of the support disk 20 in the radial direction. The lead screw 52 is threadedly connected to the inside of the threaded sleeve 51, and one end of the lead screw 52 extends into the inside of the annular cavity 22. The push block 53 is rotatably mounted on the end of the lead screw 52 and can slide on the turntable 44 under the push of the lead screw 52, ​​and push the turntable 44 to rotate in the annular cavity 22, thereby causing the sliding shaft 43 to push the frame 42 to move.

[0044] The turntable 44 has a sloping groove 441, and the push block 53 has a protrusion 531 fixedly installed on it. The end of the protrusion 531 is slidably fitted inside the sloping groove 441, so that when the push block 53 moves, the protrusion 531 slides in the sloping groove 441, thereby driving the turntable 44 to rotate inside the annular cavity 22.

[0045] refer to Figure 1 and Figure 3The transmission assembly 60 includes a gear 61, a lower rack 62, and an upper rack 63. The gear 61 is coaxially fixed on the lead screw 52. The lower rack 62 and the upper rack 63 are respectively disposed in the base 10 and the top plate 12. The lower rack 62 and the upper rack 63 are arranged opposite to each other and their widths are both greater than the thickness of the gear 61. The lower rack 62 can mesh with the gear 61 when the support plate 20 is close to the forming frame 13, and the upper rack 63 can mesh with the gear 61 when the support plate 20 is away from the forming frame 13. The base 10... Mounting grooves 14 are provided on both the base 10 and the top plate 12. The lower rack 62 and the upper rack 63 are slidably assembled in the mounting grooves 14 on the base 10 and the top plate 12, respectively. The mounting grooves 14 are provided with elastic plates for elastic support of the lower rack 62 and the upper rack 63. As the turntable 11 rotates and the support plate 20 approaches the forming frame 13, the lower rack 62 pushes the gear 61 to rotate, causing the lead screw 52 to gradually screw into the threaded sleeve 51, so that the push block 53 drives the turntable 44 to rotate to install the insulator. Positioning: When the turntable 44 is obstructed from rotating due to insulator positioning, the limiting screw 52 and gear 61 cannot continue to rotate. As gear 61 continues to move, it pushes the lower rack 62 to compress the elastic sheet, causing the lower rack 62 to retract into the mounting groove 14 and separate from gear 61. This allows the insulator to continue moving to the forming frame 13 for forming after positioning. As the turntable 11 rotates and the support plate 20 moves away from the forming frame 13, the upper rack 63 pushes gear 61 to rotate, causing the screw 52 to gradually unscrew from the threaded sleeve 51. This allows the push block 53 to drive the turntable 44 to rotate and reset, automatically releasing the insulator's positioning for easy replacement. When the turntable 44 is completely reset and cannot rotate, the limiting screw 52 and gear 61 also cannot rotate. As gear 61 continues to move, it pushes the upper rack 63 to compress the elastic sheet, causing the upper rack 63 to retract into the mounting groove 14 and separate from gear 61. This allows the support plate 20 to continue moving after the insulator's positioning is released.

[0046] refer to Figure 1 , Figure 2 , Figure 3 as well as Figure 7The adjusting mechanism 70 includes a conical head 71, a retraction plate 72, and a spring 73. The conical head 71 is located at the end of the lead screw 52 away from the support plate 20. The retraction plate 72 is fixedly installed on the side of the lifting platform 131 near the support plate 20, and both ends of the retraction plate 72 are inclined surfaces. The conical head 71 can move along the inclined surface during rotation, pushing the retraction plate 72 backward, so that the lifting platform 131 moves backward. The distance between the lifting platform 131 and the turntable 11 is automatically adjusted according to the diameter of the insulator. That is, the larger the diameter of the insulator, the longer the distance between the lifting platform 131 and the turntable 11. After positioning is completed, the lead screw 52 remains on the support plate 20. The longer the length of the outer part of the insulator, the greater the backward distance of the lifting platform 131. The smaller the diameter of the insulator, the shorter the length of the lead screw 52 remaining outside the support plate 20 after positioning, and the smaller the backward distance of the lifting platform 131. Then, according to the diameter of the insulator, the position of the mounting seat 132 and the forming cutter 133 are automatically adjusted to better adapt to the forming process of insulators of different diameters. The spring 73 is set on the side of the lifting platform 131 away from the support plate 20 to apply a pushing force to the lifting platform 131 so that the conical head 71 can push the lifting platform 131 to slide and reset after separating from the retraction plate 72.

[0047] A first magnet 711 is fixedly installed on the conical head 71, and a second magnet 721 adapted to the first magnet 711 is fixedly installed on the retraction plate 72. After the support plate 20 moves to the side of the lifting platform 131, it can attract each other with the second magnet 721, so that the lifting platform 131 will not slide randomly during the insulator processing, thus improving the stability of the equipment.

[0048] A forming and processing technology for disc-shaped suspension insulators includes the following steps:

[0049] Step 1: Place the insulator on the tray 23 in the support plate 20, and the rotation of the turntable 11 will drive the support plate 20 and the insulator to move towards the forming frame 13;

[0050] Step 2: As the support plate 20 gradually approaches the forming frame 13, the lower rack 62 pushes the gear 61 to rotate, causing the lead screw 52 to screw into the annular cavity 22. The push block 53 pushes the turntable 44 to rotate, causing the sliding shaft 43 to move within the frame 42, pushing the connecting rod 41 to rotate, and then causing the support column 31 to rotate. The positioning plate 32 centers the base of the insulator, limiting the insulator to the tray 23.

[0051] Step 3: The support plate 20 moves to the side of the forming frame 13, and the tapered head 71 pushes the retraction plate 72 to make the lifting platform 131 retract, and then the position of the forming cutter 133 is adjusted.

[0052] Step 4: The insulator is rotated by the tray 23, and the height of the forming cutter 133 is adjusted by the lifting platform 131. The forming cutter 133 then shapes the rotating insulator.

[0053] Step 5: The turntable 11 drives the support plate 20 to continue rotating and moving. The upper rack 63 pushes the gear 61 to rotate in the opposite direction, causing the lead screw 52 to rotate out of the annular cavity 22, so that the turntable 44 rotates back to its original position and releases the positioning of the insulator.

[0054] In this invention, the movement of the lead screw 52 within the threaded sleeve 51 automatically clamps and limits the insulator when it approaches the forming frame 13, and automatically releases the limit when the insulator moves away from the forming frame 13. This achieves automatic rigid positioning of the insulator, effectively suppressing vibration and offset during processing, significantly improving the dimensional accuracy and consistency of the insulator forming, and thus improving the processing quality of the insulator. Furthermore, the position of the forming frame 13 can be automatically adjusted according to the diameter of the insulator, so that the equipment can be better suited for forming and processing insulators of different diameters, achieving multi-functionality and reducing equipment investment and changeover costs.

[0055] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A disc-shaped suspension insulator forming and processing equipment, comprising a base (10), wherein a turntable (11) is provided on the top of the base (10), characterized in that, A forming frame (13) is provided on the base (10) on one side of the turntable (11) for forming the insulator. A support plate (20) is provided on the turntable (11). An annular cavity (22) is opened inside the support plate (20). A tray (23) is provided on the top of the support plate (20) for supporting the insulator. The top of the support plate (20) is rotatably equipped with multiple annularly distributed support columns (31), and each support column (31) is fixedly installed with a positioning plate (32) at its top. The annular cavity (22) is equipped with a turntable (44) for rotation, and the turntable (44) can drive multiple pillars (31) to rotate synchronously during rotation, so that the ends of multiple positioning plates (32) move closer or further apart from each other; A threaded sleeve (51) is fixedly installed on the side wall of the support plate (20) along its radial direction. The threaded sleeve (51) is connected to a lead screw (52) by a thread, and a push block (53) is rotatably assembled at the end of the lead screw (52), which can drive the turntable (44) to rotate as the lead screw (52) moves in the threaded sleeve (51). By moving the lead screw (52) inside the threaded sleeve (51), the clamping and limiting of the insulator is automatically completed when the insulator approaches the forming frame (13), thereby realizing the automatic rigid positioning of the insulator; A transmission assembly (60) is provided on one side of the lead screw (52) to drive it to rotate in the forward direction when the lead screw (52) is close to the forming frame (13) and to drive it to rotate in the reverse direction when the lead screw (52) is far away from the forming frame (13). An adjustment mechanism (70) is provided between the lead screw (52) and the forming frame (13) to adjust the position of the forming frame (13) according to the diameter of the insulator. The transmission assembly (60) includes a gear (61), a lower rack (62), and an upper rack (63). The gear (61) is coaxially fixed on the lead screw (52). The lower rack (62) and the upper rack (63) are respectively set in the base (10) and the top plate (12). The lower rack (62) and the upper rack (63) are arranged opposite each other and their widths are both greater than the thickness of the gear (61). The lower rack (62) can mesh with the gear (61) when the support plate (20) is close to the forming frame (13), and the upper rack (63) can mesh with the gear (61) when the support plate (20) is far away from the forming frame (13). A top plate (12) is fixedly installed on the base (10). Both the base (10) and the top plate (12) are provided with mounting grooves (14). The lower rack (62) and the upper rack (63) are slidably assembled in the mounting grooves (14) on the base (10) and the top plate (12), respectively. An elastic sheet is provided inside the mounting groove (14) for elastic support of the lower rack (62) and the upper rack (63). When the turntable (44) is unable to continue rotating due to obstruction of the insulator positioning, the limiting screw (52) and gear (61) cannot continue rotating. As the gear (61) continues to move, it pushes the lower rack (62) to compress the elastic plate, causing the lower rack (62) to be retracted into the mounting groove (14) and separated from the gear (61). When the turntable (44) is completely reset and cannot continue rotating, the limiting screw (52) and gear (61) cannot continue rotating. As the gear (61) continues to move, it pushes the upper rack (63) to compress the elastic plate, causing the upper rack (63) to be retracted into the mounting groove (14) and separated from the gear (61).

2. The disc-shaped suspension insulator forming and processing equipment according to claim 1, characterized in that, The bottom end of the support column (31) is coaxially fixed with a connecting rod (41) located in the annular cavity (22). A frame (42) is horizontally fixed on the side wall of the connecting rod (41). A sliding shaft (43) is slidably assembled inside the frame (42), and the bottom end of the sliding shaft (43) is fixed on the turntable (44).

3. The disc-shaped suspension insulator forming and processing equipment according to claim 2, characterized in that, The turntable (44) has a groove (441) and a protrusion (531) is fixedly installed on the push block (53), and the end of the protrusion (531) is slidably assembled inside the groove (441).

4. The disc-shaped suspension insulator forming and processing equipment according to claim 3, characterized in that, The forming frame (13) consists of a lifting platform (131), a mounting base (132), and a forming cutter (133). The lifting platform (131) is slidably mounted on the base (10) and can slide on the base (10) along the radial direction of the turntable (11). The mounting base (132) is fixedly mounted on the top of the lifting platform (131), and the forming cutter (133) is set on the mounting base (132).

5. The disc-shaped suspension insulator forming and processing equipment according to claim 4, characterized in that, The adjustment mechanism (70) includes a conical head (71), a retraction plate (72), and a spring (73). The conical head (71) is located at the end of the lead screw (52) away from the support plate (20). The retraction plate (72) is fixedly installed on the side of the lifting platform (131) close to the support plate (20), and the two ends of the retraction plate (72) are inclined surfaces. The conical head (71) can move along the inclined surface during rotation, pushing the retraction plate (72) backward. The spring (73) is located on the side of the lifting platform (131) away from the support plate (20) and is used to apply a thrust to the lifting platform (131).

6. The disc-shaped suspension insulator forming and processing equipment according to claim 5, characterized in that, A first magnet (711) is fixedly installed on the conical head (71), and a second magnet (721) that is compatible with the first magnet (711) is fixedly installed on the retracting plate (72). The conical head (71) can be attracted to the second magnet (721) after it moves to the side of the retracting plate (72).

7. The disc-shaped suspension insulator forming and processing equipment according to claim 6, characterized in that, The support plate (20) has a central groove (21) coaxially formed in the middle. The tray (23) is rotatably assembled in the central groove (21). A motor located in the central groove (21) is provided at the bottom of the tray (23).

8. A forming and processing technology for disc-shaped suspension insulators, applicable to the forming and processing equipment for disc-shaped suspension insulators according to claim 7, characterized in that, Includes the following steps: Step 1: Place the insulator on the tray (23) in the support plate (20), and the turntable (11) rotates to move the support plate (20) and the insulator toward the forming frame (13); Step 2: As the support plate (20) gradually approaches the forming frame (13), the lower rack (62) drives the gear (61) to rotate, causing the lead screw (52) to screw into the annular cavity (22), thereby driving the turntable (44) to rotate, causing the support column (31) to rotate, and the positioning plate (32) to center the insulator, limiting the insulator to the tray (23); Step 3: The support plate (20) moves to the side of the forming frame (13), and the tapered head (71) pushes the retraction plate (72) to make the lifting platform (131) move backward, and then adjusts the position of the forming cutter (133); Step 4: The insulator is rotated by the tray (23), and the height of the forming tool (133) is adjusted by the lifting platform (131). The forming tool (133) then shapes the rotating insulator. Step 5: The turntable (11) drives the support plate (20) to continue rotating and moving. The upper rack (63) pushes the gear (61) to rotate in the opposite direction, so that the lead screw (52) rotates out of the annular cavity (22), so that the turntable (44) rotates back to reset and releases the positioning of the insulator.

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