Filling garment structure, manufacturing method thereof and garment

Abstract

The invention discloses a filling clothing structure, a manufacturing method thereof and clothing, and belongs to the technical field of clothing filling. The filling garment structurally comprises an outer-layer fabric, laid cotton, an outer-layer liner cloth, an inner-layer liner cloth and a lining which are sequentially arranged. And the outer-layer fabric, the laid cotton, the outer-layer liner cloth and the inner-layer liner cloth are sewn through quilting threads. Wherein the outer-layer liner cloth and the inner-layer liner cloth which are connected in a sewing mode jointly define a filling channel, and the filling channel is filled with a filling layer. The double-layer filling structure of the laid cotton and the filling layer is adopted, and through the basic supporting effect of the laid cotton, the defect that filling layers such as down-like filling layers are insufficient in bulkiness is overcome. And the situation that the surface flatness of the filling clothing structure is reduced due to local supporting force unbalance of the filling layer caused by insufficient bulkiness is avoided. And the surface uniformity and the overall attractiveness of the filling clothes are improved.

Description

Technical Field

[0001] This application relates to the field of clothing filling technology, and in particular to a filling clothing structure, its manufacturing method, and the clothing thereof. Background Technology

[0002] In related technologies, when filling garments with filling materials such as imitation down, the filling material may experience localized imbalance of support due to insufficient loft within the filling channels formed by the quilting of the garment. This can lead to a decrease in the surface smoothness of the filled garment and affect its overall aesthetics. Summary of the Invention

[0003] The purpose of this application is to provide a filling garment structure, its manufacturing method, and the garment itself, to solve the problem of uneven filling of the imitation down filling layer in related technologies.

[0004] To solve the above-mentioned technical problems, this application adopts the following technical solution:

[0005] This application provides a padded garment structure, a method for manufacturing the same, and the garment, comprising:

[0006] The outer fabric, batting, outer lining fabric, inner lining fabric, and lining are arranged in sequence; the outer fabric, batting, outer lining fabric, and inner lining fabric are sewn together with quilting, and the sewn-connected outer lining fabric and inner lining fabric together define a filling channel, and the filling channel is filled with a filling layer.

[0007] In related technologies, the structure of filled garments consists of an outer fabric layer, an outer lining layer, a filling layer, an inner lining layer, and a lining. Within the filling channels formed by the quilting of the garment, the filling layer is prone to localized imbalances in support due to insufficient loft. This solution employs a double-layer filling structure of batting and a filling layer. The basic support provided by the batting compensates for the insufficient loft of filling layers such as those used in down-filled garments. This avoids the localized imbalances in support that can occur due to insufficient loft in the filling layer, which would otherwise reduce the surface smoothness of the filled garment structure.

[0008] Optionally, the outer lining is made of a cotton-proof lining, and the cotton-proof lining has a raised texture on one side opposite to the second filling layer.

[0009] Optionally, the width of the raised texture is 0.1mm-0.2mm, and the weight of the imitation cotton lining is 35g / ㎡.

[0010] In this design, a cotton-proof lining is used instead of the traditional lining, and its surface features a raised texture. This raised texture creates a non-rigid tension with the down-like fibers, thus limiting the displacement of the down-like fibers. Furthermore, to avoid affecting the overall loft of the garment, the width of the raised texture in this design is 0.1mm-0.2mm, and the weight of the cotton-proof lining is 35g / ㎡, resolving the conflict between "fixation and loft."

[0011] Optionally, the weight of the quilting is 40g / ㎡-60g / ㎡.

[0012] In this design, low-weight cotton padding is used to avoid making the garments bulky.

[0013] Optionally, the inner lining fabric is made of polyester or nylon.

[0014] Optionally, the inner lining fabric has a specification of 260T, 290T, 284T, or 400T, and the yarn fineness of the inner lining fabric is 20D or 50D.

[0015] In this design, the inner lining fabric can be selected from one of the following specifications: 260T, 290T, 284T, or 400T, with a yarn fineness of 20D or 50D.

[0016] Optionally, the filling layer is made of down-like material.

[0017] Optionally, the quilting has multiple quilting threads arranged in parallel, with a spacing of 14cm-18cm between each pair of adjacent quilting threads.

[0018] In related technologies, if the quilting spacing of imitation down-filled garments is greater than 14cm, the imitation down is prone to displacement under the influence of gravity, wearing activities, and other external forces, resulting in unevenness such as local gaps (especially noticeable near the quilting lines) and excessive local accumulation within the filling channels. In this solution, the uniformity of the imitation down filling layer is still ensured when the quilting spacing is between 14cm and 18cm. Increasing the upper limit of the quilting spacing of imitation down filling from 14cm to 18cm maintains uniformity within wider filling channels, expanding the design space for imitation down garments (such as oversized designs and minimalist styles).

[0019] Secondly, this application provides a method for manufacturing a padded garment structure, the method comprising:

[0020] Cut the outer fabric, batting, outer lining, inner lining, and lining material;

[0021] The outer fabric, the padding, the outer lining fabric, and the inner lining fabric are sewn together with quilting to form a filling channel between the outer lining fabric and the inner lining fabric, and channel openings are reserved at both ends of the filling channel;

[0022] The filling layer is filled into the filling channel through the channel opening, and the channel opening is sealed after filling is completed;

[0023] The lining is sewn onto the side of the inner lining fabric that is away from the second filling layer.

[0024] Thirdly, this application provides a garment that includes the padding garment structure described in the first aspect, or is made using the padding garment structure manufacturing method described in the second aspect.

[0025] Compared with existing technologies, the beneficial effects achieved by this application are as follows: This application compensates for the lack of loft in fillings such as imitation down by using the basic support of low-weight quilting, while avoiding the increase in garment weight caused by increasing filling weight. This application also replaces the traditional lining fabric with a cotton-proof interlining, whose raised texture on the surface forms a non-rigid tension with the filling, which not only restricts the displacement of the filling but also does not affect the overall loft of the garment, thus resolving the contradiction between "fixedness and fluffiness". Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments or related technologies of this disclosure, the accompanying drawings used in the description of the embodiments or prior art will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the filling garment structure in the related technology provided in this application;

[0028] Figure 2 This is a schematic diagram of the overall structure of Embodiment 1 or 2 provided in this application.

[0029] Explanation of reference numerals in the attached diagram: 1-Outer fabric; 2-Badding; 3-Outer lining fabric; 4-Inner lining fabric; 5-Lining fabric; 6-Filling layer; 7-Quilting thread. Detailed Implementation

[0030] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure / application, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this application or its application or use.

[0031] refer to Figure 1In related technologies, the structure of filled garments consists of an outer fabric layer, an outer lining layer, a filling layer, an inner lining layer, and a lining material. When using fillings such as imitation down, the filling material may experience localized imbalances in support within the filling channels formed by the garment's quilting lines due to insufficient loft. This results in reduced surface smoothness of the filled garment and affects its overall aesthetics. This application addresses these issues through structural improvements, enhancing the surface uniformity and overall aesthetics of imitation down-filled garments. Detailed descriptions are provided below with reference to specific embodiments.

[0032] Example 1

[0033] This embodiment describes a padded garment structure, with reference to... Figure 2 The filling garment structure in this embodiment includes an outer fabric 1, batting 2, an outer lining fabric 3, an inner lining fabric 4, and a lining 5 arranged sequentially. The outer fabric 1, batting 2, outer lining fabric 3, and inner lining fabric 4 are sewn together with quilting thread 7. The sewn-connected outer lining fabric 3 and inner lining fabric 4 together define a filling channel, which is filled with a filling layer 6. In this embodiment, the filling layer 6 can be down filling or imitation down filling.

[0034] This embodiment employs a double-layer filling structure consisting of wadding 2 and filling layer 6. The wadding 2 provides basic support, compensating for the insufficient loft of filling layer 6 (e.g., imitation down). This prevents localized imbalances in support caused by insufficient loft in filling layer 6, which could reduce the surface smoothness of the filled garment. Ultimately, this improves the surface uniformity and overall aesthetics of the filled garment.

[0035] Example 2

[0036] In padded garments, if the quilting spacing is greater than 14cm, the filling material, such as imitation down, is prone to displacement under the influence of gravity and wearing activities, leading to uneven filling patterns such as localized gaps (especially noticeable near the quilting lines) and excessive localized accumulation. The traditional solution to this problem is to increase the number of quilting lines (reducing the spacing to within 14cm). However, this method results in dense quilting marks on the garment surface, compromising the overall aesthetics and increasing the cost of fabric cutting and sewing.

[0037] This implementation is based on the inventive concept of Example 1, and solves the above problems through structural improvements without increasing the number of lines (maintaining a conventional line spacing of 14cm~18cm). Specifically, refer to... Figure 2The filling garment structure in this embodiment includes an outer fabric 1, batting 2, an outer lining fabric 3, an inner lining fabric 4, and a lining 5 arranged sequentially. The outer fabric 1, batting 2, outer lining fabric 3, and inner lining fabric 4 are sewn together by quilting threads 7. Multiple quilting threads 7 are horizontally distributed and parallel to each other, with a spacing of 14cm-18cm between adjacent quilting threads. For example, in some embodiments, the spacing between adjacent quilting threads can be 14cm, 15cm, 16cm, 17cm, 18cm, etc. Further, adjacent quilting threads 7, together with the outer lining fabric 3 and the inner lining fabric 4, define a filling channel, which is filled with a filling layer 6. In this embodiment, the filling layer 6 is a down-like material, specifically down cotton, pearl cotton, etc.

[0038] In this embodiment, the outer fabric 1 can be a conventional clothing fabric, such as polyester woven fabric. The auxiliary material can be a low-grammage soft batting 2 of 40g / ㎡-60g / ㎡. For example, in some embodiments, the auxiliary material can be low-grammage soft batting of 40g / ㎡, 45g / ㎡, 50g / ㎡, 55g / ㎡, 60g / ㎡, etc. The batting covers the entire filling area to avoid problems such as color difference and thickness caused by uneven filling of the filling layer 6 at the stitch lines.

[0039] In this embodiment, the outer lining 3 uses a cotton-proof lining. In some embodiments, the weight of the cotton-proof lining is 35 g / m². The cotton-proof lining has raised textures on one side relative to the second filling layer 6. These raised textures can form a "micro-traction interlock" with the imitation down fibers, thereby limiting the displacement of the imitation down and preventing localized depressions caused by direct contact between the imitation down and the outer lining 3. To avoid affecting the overall fluffiness of the garment, the width of the raised textures is 0.1 mm to 0.2 mm. For example, in some embodiments, the width of the raised textures can be 0.1 mm, 0.15 mm, 0.2 mm, etc.

[0040] In some embodiments, the inner lining fabric 4 may be selected from one of the following specifications: 260T, 290T, 284T, and 400T, with a yarn fineness of 20D or 50D, depending on the style requirements.

[0041] In this embodiment, the lining 5 is selected from conventional clothing lining materials, such as polyester or nylon lining, and is usually in a loose lining form to form an integral structure.

[0042] This embodiment utilizes the dual support of the quilted padding and the anti-puffing lining to ensure that the imitation down filling remains stable and clump-free within the filling channels, with no gaps near the filling lines. The surface flatness error is ≤2mm (compared to ≥5mm for traditional structures), resulting in an appearance close to that of garments filled with 90% white duck down. This addresses the industry pain point of "uneven surface texture in imitation down garments." Furthermore, the dual support of the quilted padding and the anti-puffing lining increases the upper limit of the filling line spacing, maintaining uniformity within wider filling channels and expanding the design possibilities for imitation down garments (such as larger silhouettes and minimalist designs).

[0043] When applied to garment manufacturing, this embodiment eliminates the need to increase the number of stitch lines, reducing sewing costs by 15%-20%. The cost of imitation down raw materials is only 1 / 3 to 1 / 2 that of real down, and structural optimization avoids waste, resulting in a 25%-30% reduction in overall production costs. When applied to garments, after 50 washes (GB / T 8629-2017 standard) and 1000 simulated wearing activities, the displacement rate of the imitation down is ≤3% (compared to ≥15% for traditional structures), ensuring that the surface remains uniform even after long-term wear.

[0044] Example 3

[0045] This embodiment describes a method for manufacturing a padded garment structure, the method comprising:

[0046] Cut the outer fabric 1, batting 2, outer lining fabric 3, inner lining fabric 4, and lining fabric 5;

[0047] The outer fabric 1, the batting 2, the outer lining fabric 3 and the inner lining fabric 4 are sewn together with quilting to form a filling channel between the outer lining fabric 3 and the inner lining fabric 4, and channel openings are reserved at both ends of the filling channel.

[0048] Filling layer 6 is filled into the filling channel through the channel opening, and the channel opening is sealed after filling is completed;

[0049] The lining 5 is sewn onto the side of the inner lining fabric 4 that is away from the second filling layer 6.

[0050] Example 4

[0051] This embodiment provides a garment that includes the padding garment structure of Embodiment 1 or Embodiment 2, or is made using the padding garment structure manufacturing method of Embodiment 3.

[0052] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this disclosure / application, and these improvements and modifications should also be considered within the protection scope of this disclosure / application.

Claims

1. A padded garment structure, characterized in that, It includes an outer fabric (1), a batting (2), an outer lining fabric (3), an inner lining fabric (4), and a lining fabric (5) arranged in sequence; the outer fabric (1), the batting (2), the outer lining fabric (3), and the inner lining fabric (4) are sewn together by quilting thread (7), and the sewn-connected outer lining fabric (3) and inner lining fabric (4) together define a filling channel, and the filling channel is filled with a filling layer (6).

2. The padded garment structure according to claim 1, characterized in that, The outer lining (3) is made of cotton-proof lining, and the cotton-proof lining has raised texture on one side relative to the second filling layer (6).

3. The padded garment structure according to claim 2, characterized in that, The width of the raised texture is 0.1mm-0.2mm, and the weight of the imitation cotton lining is 35g / ㎡.

4. The padded garment structure according to claim 1, characterized in that, The weight of the quilting (2) is 40g / ㎡-60g / ㎡.

5. The padded garment structure according to claim 1, characterized in that, The inner lining fabric (4) is made of polyester or nylon.

6. The padded garment structure according to claim 4, characterized in that, The inner lining fabric (4) has one of the following specifications: 260T, 290T, 284T, and 400T. The yarn fineness of the inner lining fabric (4) is 20D or 50D.

7. The padded garment structure according to claim 1, characterized in that, The filling layer (6) is made of down.

8. The padded garment structure according to claim 1, characterized in that, The quilting (7) has multiple quilting lines, which are arranged in parallel. The spacing between any two adjacent quilting lines (7) is 14cm-18cm.

9. A method for manufacturing a padded garment structure, characterized in that, Cut the outer fabric (1), batting (2), outer lining fabric (3), inner lining fabric (4), and lining fabric (5); The outer fabric (1), the padding (2), the outer lining fabric (3) and the inner lining fabric (4) are sewn with quilting (7) to form a filling channel between the outer lining fabric (3) and the inner lining fabric (4), and channel openings are reserved at both ends of the filling channel; The filling layer (6) is filled into the filling channel through the channel opening, and the channel opening is sealed after filling is completed; The lining (5) is sewn onto the side of the inner lining fabric (4) away from the second filling layer (6).

10. A garment, characterized in that, The garment comprises the padded garment structure as described in any one of claims 1-8, or is made using the manufacturing method as described in claim 9.

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