Middle wall assembly forming device

Abstract

The invention discloses a middle wall assembly forming device. The middle wall assembly forming device comprises a mounting box body and an annular conveying mechanism; the first feeding mechanism and the second feeding mechanism are both arranged on the mounting box body and are respectively arranged on one side of the annular conveying mechanism; the first cutting and conveying mechanism and the second cutting and conveying mechanism are arranged on the mounting box body and are adjacent to the first feeding mechanism and the second feeding mechanism respectively; the first detection mechanism is arranged on the mounting box body and is adjacent to the annular conveying mechanism; the welding mechanism is arranged on the mounting box body and is adjacent to the first detection mechanism; according to the middle wall assembly forming device, full-process automation is achieved, manual sorting, positioning, assembling and welding are not needed, only unqualified products need to be manually treated, materials need to be manually supplemented, the production efficiency is greatly improved, the product size consistency and the connection firmness are guaranteed, the reject ratio and the labor cost are reduced, and the large-batch production requirement is met.

Description

Technical Field

[0001] This invention relates to the field of assembly equipment technology, and in particular to a molding device for a middle wall component. Background Technology

[0002] The wall spring is a key component in various electronic devices and mechanical structures, widely used in electronic component connections and mechanical transmission positioning. Its assembly and welding quality directly affects the product's stability and lifespan. In the production process of wall springs, spring loading and welding are core procedures, requiring precise assembly and secure welding to meet product performance requirements.

[0003] In the existing technology, the assembly and welding of the central wall spring clips are entirely dependent on manual operation. Two workers are required to load the spring clips and one worker is required to weld them using a jig. Three workers are needed to produce a single product. Moreover, the spring clip loading process requires a high level of experience from the operators. Only experienced operators can ensure assembly efficiency. When ordinary operators operate the process, it is easy to cause an increase in the product defect rate. In addition, manual operation requires sequential completion of steps such as sorting, positioning, installation and welding of spring pieces, which limits the operation speed and is susceptible to factors such as fatigue and human error. This not only makes it difficult to meet the needs of mass production, but also often results in problems such as incorrect installation and omissions, leading to inconsistent product dimensions and connection quality, which seriously restricts the improvement of production efficiency. Summary of the Invention

[0004] The purpose of this invention is to provide a middle wall component molding device that can solve the above-mentioned technical problems; This invention provides a middle wall component forming device, comprising: a mounting box, on which an annular conveying mechanism is provided for conveying the middle wall component; a first feeding mechanism and a second feeding mechanism, both disposed on the mounting box and respectively positioned on one side of the annular conveying mechanism, for conveying a first material strip and a second material strip respectively; and a first cutting mechanism and a second cutting mechanism, disposed on the mounting box and respectively adjacent to the first and second feeding mechanisms, for cutting the first and second material strips conveyed by the first and second feeding mechanisms respectively, and forming a first middle wall spring and a second middle wall spring respectively after cutting, and installing the processed first and second middle wall springs onto the annular conveying mechanism respectively. The first inspection mechanism is installed on the mounting box and is located adjacent to the ring conveyor mechanism. The first inspection mechanism performs an initial inspection on the middle wall spring and the middle wall on the ring conveyor mechanism. The welding mechanism is installed on the mounting box and is located adjacent to the first inspection mechanism. The welding mechanism welds the middle wall spring and the middle wall that have passed the inspection by the first inspection mechanism.

[0005] As a further technical solution, it also includes: a dust collection mechanism, which is installed on the mounting box and adjacent to the annular conveying mechanism, and absorbs the cutting particles remaining on the middle wall of the first and second cutting mechanisms and the middle wall.

[0006] As a further technical solution, it also includes: a second inspection mechanism, which is set on the mounting box and adjacent to the welding mechanism, to perform secondary inspection on the middle wall spring and middle wall body after welding by the welding mechanism.

[0007] As a further technical solution, the annular conveying mechanism includes: an annular guide rail, which is mounted on the mounting box; several carriers, which are mounted on the annular guide rail and whose positions are changed under the drive of the annular guide rail; wherein, several intermediate walls are respectively mounted on several carriers.

[0008] As a further technical solution, the first feeding mechanism includes: a feeding frame, which is mounted on the mounting box; a feeding tray, which is mounted on the feeding frame, and the first material strip is wound on the feeding tray; and a feeding channel, which is mounted on the feeding frame, to convey the first material strip on the feeding tray to the first cutting and feeding mechanism.

[0009] As a further technical solution, the first cutting and feeding mechanism includes: a cutting device, which is installed on the mounting box and adjacent to the discharge port of the first feeding mechanism; and a handling device, which is installed on the mounting box and adjacent to the cutting device, and the handling device transports the spring sheet cut by the cutting device and installs it onto the ring conveyor mechanism.

[0010] As a further technical solution, the cutting device includes: a cutting frame, mounted on the mounting box; and a conveying platform mounted on the cutting frame, the conveying platform being adjacent to the discharge port of the first feeding mechanism; a feeding device, mounted on the cutting frame, which pushes the first material strip entering the conveying platform to move on the conveying platform; a clamping device, mounted on the cutting frame, which limits the first material strip on the conveying platform to prevent deformation of the first material strip when the feeding device resets; a cutting body, mounted on the cutting frame, which cuts the central wall spring piece on the first material strip pushed by the feeding device; and a positioning device, mounted on the cutting frame and positioned opposite to the cutting body, which positions the first material strip when the cutting body cuts the first material strip.

[0011] As a further technical solution, the handling device includes: a handling frame, which is set on the mounting box; a linear module, which is set on the handling frame, and a handling device and an assembly device are respectively set on the linear module, and the handling device and the assembly device can move laterally on the linear module; the handling device extracts the middle wall spring sheet cut by the cutting and conveying mechanism and transfers it to the assembly device, and the assembly device installs the middle wall spring sheet onto the middle wall body on the annular conveying mechanism.

[0012] As a further technical solution, the conveying device includes: a conveying frame, which is set on the linear module and has a first motor; a first sliding plate, which is set on a first slide rail on the conveying frame via a first slider and is connected to the first motor; and a conveying head, which is set on the first sliding plate and extracts and changes the position of the central wall spring sheet cut by the cutting and feeding mechanism.

[0013] As a further technical solution, the assembly device includes: an assembly frame, which is set on the linear module and has a second motor; a second slide plate, which is set on the second slide rail on the assembly frame via a second slider and is connected to the second motor; and an assembly head, which is set on the second slide plate. The central wall spring piece transferred by the conveying head is placed on the assembly head, and the central wall spring piece is installed onto the central wall body on the annular conveying mechanism through the assembly head.

[0014] The technical solution of this invention uses a ring conveyor mechanism to continuously transport the middle wall, and in conjunction with the first feeding mechanism, the second feeding mechanism, the first cutting mechanism and the second cutting mechanism to simultaneously process the first material strip and the second material strip. This eliminates the need for manual sorting, positioning and assembly, gets rid of the problem of limited speed of manual operation, effectively meets the needs of mass production, and significantly improves production efficiency compared with the traditional three-person manual mode.

[0015] In addition, the first and second cutting and feeding mechanisms, through precise positioning of the cutting strip, avoid problems such as misassembly and omissions caused by fatigue and errors in manual operation, and ensure the assembly accuracy of the central wall spring and the central wall body. The first inspection mechanism inspects the assembly results before welding, and can promptly remove unqualified products. The subsequent welding mechanism precisely welds qualified products, further ensuring the consistency of product dimensions and the firmness of connection, and reducing the defect rate.

[0016] Furthermore, the technical solution of this invention operates entirely automatically, without relying on experienced operators, thus reducing manpower input and lowering labor and training costs; the coordinated operation of various mechanisms simplifies the production process, reduces additional losses caused by human intervention, and comprehensively improves production efficiency. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a first-view perspective perspective view of a wall component forming device according to the present invention; Figure 2 This is a perspective view of a middle wall component forming device according to the present invention from a second angle. Figure 3 for Figure 2 Enlarged structural diagram of section A; Figure 4 This is a third-view perspective view of a wall component forming device according to the present invention. Figure 5 for Figure 4 Enlarged structural diagram of section B.

[0019] Explanation of reference numerals in the attached figures: 100-Mounting housing; 200-Circular conveyor mechanism; 201-Circular guide rail; 202-Carrier; 301-First feeding mechanism; 311-Feeding rack; 312-Feeding tray; 313-Feeding channel; 302-Second feeding mechanism; 401-First cutting and feeding mechanism; 411-Cutting device; 4111-Cutting rack; 4112-Conveying platform; 4113-Feeding device; 4114-Clamping device; 4115-Cutting body; 4116-Positioning device; 412 1-Transfer rack; 4122-Linear module; 4123-Transfer device; 4231-Transfer rack; 4232-First motor; 4233-First slide plate; 4234-Transfer head; 4124-Assembly device; 4241-Assembly rack; 4242-Second motor; 4243-Second slide plate; 4244-Assembly head; 402-Second cutting and feeding mechanism; 501-First inspection mechanism; 502-Second inspection mechanism; 600-Welding mechanism; 700-Dust collection mechanism. Detailed Implementation

[0020] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they may refer to a fixed connection, a detachable connection, or an integral connection; they may refer to a mechanical connection or an electrical connection; they may refer to a direct connection or an indirect connection through an intermediate medium; and they may refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0023] like Figure 1-5 As shown, the present invention provides a middle wall component molding device, comprising: The mounting box 100 is equipped with a ring conveyor mechanism 200 for conveying the middle wall. The mounting box 100 can store tools for easy access during use. The middle wall is pre-set on the ring conveyor mechanism 200 and can be conveyed to different workstations for operation. At the same time, the ring conveyor mechanism 200 can shorten the overall length and reduce the overall usable space. The first feeding mechanism 301 and the second feeding mechanism 302 are both mounted on the mounting box 100 and respectively placed on one side of the annular conveyor mechanism 200. The first feeding mechanism 301 and the second feeding mechanism 302 respectively convey the first material strip and the second material strip. Specifically, the first feeding mechanism 301 and the second feeding mechanism 302 are sequentially mounted on the mounting box 100 and respectively placed on one side of the annular conveyor mechanism 200. In use, the first feeding mechanism 301 and the second feeding mechanism 302 simultaneously convey the first material strip and the second material strip carrying the middle wall spring piece, so that the first material strip and the second material strip are respectively conveyed to the first cutting and feeding mechanism 401 and the second cutting and feeding mechanism 402. The first cutting and feeding mechanism 401 and the second cutting and feeding mechanism 402 are mounted on the mounting housing 100 and are respectively arranged adjacent to the first feeding mechanism 301 and the second feeding mechanism 302. The first cutting and feeding mechanism 401 and the second cutting and feeding mechanism 402 respectively cut the first material strip and the second material strip conveyed by the first feeding mechanism 301 and the second feeding mechanism 302, and respectively form the first middle wall spring and the second middle wall spring after cutting. The processed first middle wall spring and the second middle wall spring are respectively installed on the annular conveyor mechanism 200; specifically, the first material strip... After the first and second material strips are respectively conveyed to the first cutting mechanism 401 and the second cutting mechanism 402, they are conveyed again by the first cutting mechanism 401 and the second cutting mechanism 402. After conveying, the first material strip and the second material strip are cut respectively, and the first and second material strips are formed into a middle wall spring after cutting. The formed middle wall spring is extracted and its position is changed. The middle wall spring is inserted into the middle wall on the annular conveyor mechanism 200, and the middle wall with the middle wall spring installed is carried by the annular conveyor mechanism 200 to the position of the first detection mechanism 501. The first feeding mechanism 301 and the second feeding mechanism 302 achieve synchronous feeding by sharing a servo drive motor. The first cutting and feeding mechanism 401 and the second cutting and feeding mechanism 402 achieve synchronous operation by receiving the same control signal sent by the controller through the PLC control board, so as to ensure that the middle wall springs on the first feeding mechanism 301 and the second feeding mechanism 302 are simultaneously assembled to the middle wall.

[0024] The first inspection mechanism 501 is installed on the mounting box 100 and is located adjacent to the annular conveying mechanism 200. The first inspection mechanism 501 performs an inspection on the middle wall spring and the middle wall of the annular conveying mechanism 200. Specifically, the first inspection mechanism 501 inspects the cutting condition of the middle wall spring and the installation condition between the middle wall spring and the middle wall to avoid invalid processing due to unqualified assembly in subsequent processes. If the middle wall spring and middle wall body meet the requirements after inspection by the first inspection mechanism 501, they will be driven by the ring conveyor mechanism 200 to the position of the welding mechanism 600. If the middle wall spring and middle wall body do not meet the requirements after inspection by the first inspection mechanism 501, the unqualified middle wall spring will be removed and recycled. It should be noted that the first inspection mechanism 501 is connected to the controller. After obtaining the inspection results through the controller, it will analyze and process them to determine whether they meet the requirements and issue an alarm. The operator will remove the unqualified middle wall spring and middle wall body by the ring conveyor mechanism 200 and mark them. When the unqualified middle wall spring and middle wall body are conveyed to the welding mechanism 600, the welding mechanism 600 will not perform the welding action. The controller uses existing image processing software to analyze and process the acquired images to obtain the inspection results. The welding mechanism 600 is mounted on the mounting housing 100 and is arranged adjacent to the first inspection mechanism 501. The welding mechanism 600 welds the middle wall springs and middle wall bodies that have passed the inspection by the first inspection mechanism 501. Specifically, if the middle wall springs and middle wall bodies meet the requirements after inspection by the first inspection mechanism 501, they are conveyed to the location of the welding mechanism 600 under the drive of the annular conveying mechanism 200, and the welding mechanism 600 welds the middle wall springs and middle wall bodies to complete the forming operation of the middle wall springs and middle wall bodies. In this invention, the preferred welding mechanism 600 is a laser welding machine.

[0025] The technical solution of the present invention uses a ring conveyor mechanism 200 to continuously transport the middle wall, and coordinates with a first feeding mechanism 301, a second feeding mechanism 302, a first cutting and feeding mechanism 401 and a second cutting and feeding mechanism 402 to simultaneously process the first and second material strips. This eliminates the need for manual sorting, positioning and assembly, gets rid of the problem of limited speed of manual operation, effectively meets the needs of mass production, and significantly improves production efficiency compared with the traditional three-person manual mode.

[0026] In addition, the first cutting and feeding mechanism 401 and the second cutting and feeding mechanism 402 accurately position and cut the material strip, avoiding the problems of misassembly and omission caused by fatigue and errors in manual operation, and ensuring the assembly accuracy of the middle wall spring and the middle wall body; the first inspection mechanism 501 inspects the assembly results before welding, and can promptly remove unqualified products. The subsequent welding mechanism 600 accurately welds qualified products, further ensuring the consistency of product dimensions and the firmness of connection, and reducing the defect rate.

[0027] Furthermore, the technical solution of this invention operates entirely automatically, without relying on experienced operators, thus reducing manpower input and lowering labor and training costs; the coordinated operation of various mechanisms simplifies the production process, reduces additional losses caused by human intervention, and comprehensively improves production efficiency.

[0028] like Figure 2As shown, this invention also includes a dust collection mechanism 700, which is mounted on the mounting housing 100 and adjacent to the annular conveying mechanism 200. The dust collection mechanism 700 absorbs the residual cutting particles on the middle wall springs and middle wall bodies installed by the first cutting mechanism 401 and the second cutting mechanism 402. After the first material strip and the second material strip are cut by the first cutting mechanism 401 and the second cutting mechanism 402, there may be metal residues adhering to the middle wall springs. Therefore, before entering the first detection mechanism 501, the dust collection mechanism 700 absorbs the residues on the middle wall springs and middle wall bodies on the annular conveying mechanism 200, thereby removing the residual cutting particles. After being processed by the dust collection mechanism 700, the middle wall springs and middle wall bodies are conveyed to the location of the first detection mechanism 501 for a first detection under the drive of the annular conveying mechanism 200. In this invention, the dust collection mechanism 700 includes a dust collection box and a dust collection head disposed on the dust collection box. When the middle wall spring and the middle wall are placed under the dust collection head, the dust collection head generates negative pressure and sucks up the residue on the middle wall spring and the middle wall. Specifically, the dust collection head is connected to a vacuum pump, which sucks up the residue on the middle wall spring and the middle wall through the vacuum pump.

[0029] In addition, this invention also includes a second detection mechanism 502, which is mounted on the mounting housing 100 and adjacent to the welding mechanism 600. The second detection mechanism 502 performs secondary detection on the middle wall springs and middle wall body welded by the welding mechanism 600. After the welding mechanism 600 welds the middle wall springs and middle wall body, the welded middle wall springs and middle wall body are conveyed to the second detection mechanism 502 via a ring conveyor mechanism 200 for detection, ensuring that the welded middle wall springs and middle wall body meet the requirements. Specifically, the second detection mechanism 502 is connected to a controller. The image information detected by the second detection mechanism 502 is transmitted to the controller. The controller analyzes and compares the acquired images to determine whether the detected structure meets the requirements. If it meets the requirements, it is collected for later use; if it does not meet the requirements, an alarm is triggered, and the operator removes the middle wall springs and middle wall body that failed the secondary detection via the ring conveyor mechanism 200 for recycling. In this invention, both the first detection mechanism 501 and the second detection mechanism 502 are connected to a controller (preferably an industrial computer) via data cables. The controller has built-in image processing software (such as Halcon) to analyze the detection images and determine whether the product is qualified. If it is unqualified, an alarm device (such as an audible and visual alarm) is triggered, and the ring conveyor mechanism 200 is stopped so that the operator can remove the unqualified product. The first detection mechanism 501 detects the cutting size tolerance of the wall spring piece to be ±0.02mm and the installation position deviation to be ≤0.03mm. The second detection mechanism 502 detects the welding point strength to be ≥50N and the absence of false welding or missing welding. When the test results of the first testing agency 501 and the second testing agency 502 are unqualified, the operator removes the unqualified product, places the new middle wall on the empty carrier 202, presses the reset button, and the ring conveyor 200 resumes operation; when the test result of the second testing agency 502 is qualified, the qualified product is collected and the new middle wall is placed on the empty carrier 202.

[0030] In this invention, both the first detection mechanism 501 and the second detection mechanism 502 are CCD cameras.

[0031] like Figure 1 or Figure 2 As shown, the annular conveying mechanism 200 includes an annular guide rail 201 and several carriers 202. The annular guide rail 201 is mounted on the mounting box 100; the several carriers 202 are mounted on the annular guide rail 201, and their positions change under the influence of the annular guide rail 201; several intermediate walls are respectively mounted on the several carriers 202; in actual use, the several carriers 202 move under the influence of the annular guide rail, and move the intermediate walls and intermediate wall springs through the several carriers 202, and perform corresponding actions. In this invention, the first feeding mechanism 301 includes a feeding frame 311, a feeding tray 312, and a feeding channel 313. The feeding frame 311 is mounted on the mounting housing 100. The feeding tray 312 is mounted on the feeding frame 311, and the first material strip is wound around the feeding tray 312. The feeding channel 313 is mounted on the feeding frame 311 and conveys the first material strip on the feeding tray 312 to the first cutting and feeding mechanism 401. Specifically, the first material strip is wound around the feeding tray 312, and one end of the first material strip passes through the feeding channel 313 and is placed on the first cutting and feeding mechanism 401. Under the drive of the first cutting and feeding mechanism 401, one end of the first material strip gradually moves on the first cutting and feeding mechanism 401, and cuts the central wall springs on the first material strip one by one. It should be noted that the structure of the second feeding mechanism 302 is the same as that of the first feeding mechanism 301. To save space, the specific structure of the second feeding mechanism 302 will not be further described in this invention.

[0032] The first cutting and feeding mechanism 401 includes a cutting device 411 and a conveying device. The cutting device 411 is mounted on the mounting box 100 and is adjacent to the discharge port of the first feeding mechanism 301. The conveying device is mounted on the mounting box 100 and is adjacent to the cutting device 411. The conveying device transports the spring sheet cut by the cutting device 411 and installs it onto the annular conveyor mechanism 200. Specifically, the first material strip passing through the feeding channel 313 changes position under the push of the cutting device 411 and is cut after it is in place, forming a middle wall spring sheet. After the cutting device 411 cuts, the conveying device extracts the cut middle wall spring sheet and moves it to the position, and finally inserts the middle wall spring sheet into the middle wall on the carrier 202. like Figure 3 and Figure 5 As shown, the cutting device 411 includes a cutting frame 4111, a conveying platform 4112, a feeding device 4113, a pressing device 4114, a cutting body 4115, and a positioning device 4116. The cutting frame 4111 is mounted on the mounting housing 100. The conveying platform 4112 is mounted on the cutting frame 4111 and is adjacent to the discharge port of the first feeding mechanism 301. The feeding device 4113 is mounted on the cutting frame 4111 and pushes the first material strip into the conveying platform 4112 to move on the conveying platform 4112. The pressing device 4114 is mounted on the cutting frame 4111 and limits the first material strip on the conveying platform 4112. To prevent deformation of the first material strip when the feeding device 4113 resets; the cutting body 4115 is set on the cutting frame 4111, and the cutting body 4115 cuts the central wall spring piece on the first material strip pushed by the feeding device 4113; the positioning device 4116 is set on the cutting frame 4111 and is opposite to the cutting body 4115, and positions the first material strip when the cutting body 4115 cuts the first material strip; preferably, the feeding device 4113 is a cylinder-driven pusher block, and the pressing device 4114 includes a pressing block and a driving cylinder. When the feeding device 4113 resets, the driving cylinder pushes the pressing block to press the first material strip. When the feeding device 4113 pushes the first material strip forward, the driving cylinder drives the pressing block to reset and release the pressing of the first material strip. One end of the first material strip passes through the feeding channel 313 and is placed at one end of the conveying platform 4112. It is then connected to the metal positioning pin holes on the first material strip via the feeding device 4113. Under the push of the feeding device 4113, one end of the first material strip moves on the conveying platform 4112. After moving a certain distance (including the width of the central wall spring base), the feeding device 4113 resets. Before resetting, the first material strip needs to be pressed by the clamping device 4114 to prevent it from deforming in a loose state. When the feeding device 4113 pushes again, the clamping device 4114 releases its restriction on the first material strip, ensuring that the clamping device 4114 does not limit the first material strip when it moves forward. When the feeding device 4113 resets, the clamping device 4114 limits the first material strip. As the feeding device 4113 continues to move... The first material strip is moved on the conveyor platform 4112 and conveyed to the cutting body 4115. The cutting body 4115 cuts the first material strip and forms a central wall spring after cutting. In addition, when the cutting body 4115 cuts the first material strip, the positioning device 4116 positions the first material strip to prevent displacement during the cutting process. The positioning device 4116 is set on the other side of the conveyor platform 4112 and is equipped with a vacuum head connected to a vacuum pump. Before cutting, the vacuum head adsorbs the first material strip to ensure its stability. Then, the cutting body 4115 cuts the first material strip to ensure the accuracy of the cutting. After cutting, the vacuum head stops adsorbing the first material strip, and the central wall spring is extracted and moved by the handling device.

[0033] The loading and unloading device includes a loading frame 4121, a linear module 4122, a conveying device 4123, and an assembly device 4124. The loading frame 4121 is mounted on the mounting housing 100. The linear module 4122 is mounted on the loading frame 4121, and the conveying device 4123 and the assembly device 4124 are respectively mounted on the linear module 4122, and the conveying device 4123 and the assembly device 4124 can move laterally on the linear module 4122. The conveying device 4123 extracts the middle wall spring piece cut by the cutting mechanism and transfers it to the assembly device 4124, and the assembly device 4124 installs the middle wall spring piece onto the middle wall body on the annular conveying mechanism 200. When the cut body 411... After the first strip is cut, the linear module 4122 drives the conveying device 4123 to operate, and the conveying device 4123 extracts the cut middle wall spring pieces. Driven by the linear module 4122, the position of the conveying device 4123 is changed, and the conveying device 4123 moves the extracted middle wall spring pieces to the assembly device 4124. Driven by the linear module 4122, the assembly device 4124 operates, and the assembly device 4124 inserts the middle wall spring pieces into the middle wall body on the carrier 202. Following the continuous cutting by the cutting device 411, the conveying device 4123 and the assembly device 4124 insert the cut middle wall spring pieces into the middle wall body on the carrier 202 one by one.

[0034] The conveying device 4123 includes a conveying frame 4231, a first sliding plate 4233, and a conveying head 4234. The conveying frame 4231 is mounted on the linear module 4122, and a first motor 4232 is mounted on the conveying frame 4231. The first sliding plate 4233 is mounted on a first slide rail on the conveying frame 4231 via a first slider, and the first sliding plate 4233 is connected to the first motor 4232. The conveying head 4234 is mounted on the first sliding plate 4233, and the conveying head 4234 extracts and repositions the central wall spring pieces cut by the cutting and feeding mechanism. Specifically, the conveying head 4234 is connected to an air pump and is driven by the linear module 4122 to convey the material. When the frame 4231 reaches above the cut center wall spring piece, the first motor 4232 activates, the first slide plate 4233 slides on the first slide rail via the first slider, and the conveying head 4234 contacts the center wall spring piece. The air pump activates, causing the conveying head 4234 to pick up the center wall spring piece. The first motor 4232 reverses its movement, causing the conveying head 4234 to extract the center wall spring piece. Driven by the linear module 4122, the conveying head 4234 moves above the assembly device 4124. The first motor 4232 activates, and the conveying head 4234 places the extracted center wall spring piece onto the assembly device 4124. Preferably, the first motor 4232 is a servo motor. The assembly device 4124 includes an assembly frame 4241, a second slide plate 4243, and an assembly head 4244. The assembly frame 4241 is mounted on the linear module 4122, and a second motor 4242 is mounted on the assembly frame 4241. The second slide plate 4243 is mounted on a second slide rail on the assembly frame 4241 via a second slider, and the second slide plate 4243 is connected to the second motor 4242. The assembly head 4244 is mounted on the second slide plate 4243. A central wall spring piece transferred by the conveying head 4234 is placed on the assembly head 4244, and the central wall spring piece is installed onto the central wall body on the annular conveyor mechanism 200 through the assembly head 4244. The assembly head 4244 is connected to an air pump. When the conveying head 4234 places the central wall spring piece on the assembly head 4244, the air pump is connected to the air pump. After assembly head 4244 is activated, the air pump operates, causing assembly head 4244 to generate suction, thus adsorbing the middle wall spring piece. Driven by the second motor 4242, the second slider drives the second slide plate 4243 to change position on the second slide rail, so that assembly head 4244 is aligned with the middle wall. Driven by the linear module 4122, the position of assembly frame 4241 is changed, thereby changing the position of assembly head 4244. At the same time as assembly head 4244 changes position, the adsorbed middle wall spring piece is inserted into the middle wall. The air pump stops operating, so that assembly head 4244 no longer adsorbs the middle wall spring piece, and the assembly head 4244 is reset under the action of linear module 4122 and second motor 4242. Preferably, the second motor 4242 is a servo motor.

[0035] It should be noted that the second cutting and feeding mechanism 402 has the same structure as the first cutting and feeding mechanism 401 and operates simultaneously during the use phase. To save space, the specific structure of the second cutting and feeding mechanism 402 will not be further described in this invention.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A molding device for a central wall component, characterized in that, include: The mounting box (100) is provided with a ring conveying mechanism (200) and the middle wall is conveyed through the ring conveying mechanism (200). The first feeding mechanism (301) and the second feeding mechanism (302) are both mounted on the mounting box (100) and placed on one side of the annular conveyor mechanism (200), respectively, and the first material belt and the second material belt are conveyed by the first feeding mechanism and the second feeding mechanism respectively. The first cutting and feeding mechanism (401) and the second cutting and feeding mechanism (402) are installed on the mounting box (100) and are respectively arranged adjacent to the first feeding mechanism (301) and the second feeding mechanism (302). The first cutting and feeding mechanism (401) and the second cutting and feeding mechanism (402) respectively cut the first material strip and the second material strip conveyed by the first feeding mechanism (301) and the second feeding mechanism (302), and respectively form the first middle wall spring and the second middle wall spring after cutting. The processed first middle wall spring and the second middle wall spring are respectively installed on the ring conveying mechanism (200). The first detection mechanism (501) is installed on the mounting box (100) and is arranged adjacent to the annular conveying mechanism (200); the first detection mechanism (501) performs a test on the middle wall spring and the middle wall of the annular conveying mechanism (200); A welding mechanism (600) is provided on the mounting box (100) and is arranged adjacent to the first inspection mechanism (501); the welding mechanism (600) welds the middle wall spring and the middle wall body that have passed the inspection of the first inspection mechanism (501).

2. The wall component molding device according to claim 1, characterized in that, Also includes: A dust collection mechanism (700) is installed on the mounting box (100) and adjacent to the annular conveying mechanism (200). The dust collection mechanism (700) absorbs the cutting particles remaining on the wall and the middle wall of the first cutting mechanism (401) and the second cutting mechanism (402).

3. The wall component molding device according to claim 1, characterized in that, Also includes: The second inspection mechanism (502) is set on the mounting box (100) and adjacent to the welding mechanism (600). The second inspection mechanism (502) performs secondary inspection on the middle wall spring and the middle wall body that have been welded by the welding mechanism (600).

4. The wall component molding device according to claim 1, characterized in that, The ring-shaped conveying mechanism (200) includes: A circular guide rail (201) is mounted on the mounting housing (100); Several carriers (202) are set on the annular guide rail (201), and the positions of the several carriers (202) are changed under the drive of the annular guide rail (201); wherein, several intermediate walls are respectively set on the several carriers (202).

5. The wall component molding device according to claim 1, characterized in that, The first feeding mechanism (301) includes: The feeding rack (311) is installed on the mounting box (100); A feeding tray (312) is disposed on the feeding frame (311), and the first material strip is wound around the feeding tray (312); The feeding channel (313) is set on the feeding rack (311) to convey the first material strip on the feeding tray (312) to the first cutting and feeding mechanism (401).

6. The wall component molding apparatus according to claim 1, characterized in that, The first arbitration device (401) includes: The cutting device (411) is mounted on the mounting box (100) and is located adjacent to the discharge port of the first feeding mechanism (301); The loading and unloading device is installed on the mounting box (100) and adjacent to the cutting device (411). The loading and unloading device transports the spring sheet cut by the cutting device (411) and then installs it onto the ring conveyor mechanism (200).

7. The wall component molding apparatus according to claim 6, characterized in that, The cutting device (411) includes: A cutting frame (4111) is mounted on the mounting box (100); and a conveying platform (4112) is provided on the cutting frame (4111), the conveying platform (4112) being adjacent to the discharge port of the first feeding mechanism (301); A feeding device (4113) is installed on the cutting frame (4111). The feeding device (4113) pushes the first material belt that enters the conveyor platform (4112) to move on the conveyor platform (4112). A pressing device (4114) is installed on the cutting frame (4111). The pressing device (4114) limits the first material strip on the conveying platform (4112) to prevent the first material strip from deforming when the feeding device (4113) is reset. The cutting body (4115) is set on the cutting frame (4111) and the cutting body (4115) cuts the middle wall spring sheet on the first material belt pushed by the feeding device (4113); A positioning device (4116) is disposed on the cutting frame (4111) and is disposed opposite to the cutting body (4115) to position the first strip when the cutting body (4115) cuts the first strip.

8. The wall component molding apparatus according to claim 7, characterized in that, The handling device includes: The loading rack (4121) is installed on the mounting box (100); A linear module (4122) is mounted on the loading rack (4121), and a conveying device (4123) and an assembly device (4124) are respectively mounted on the linear module (4122). The conveying device (4123) and the assembly device (4124) are capable of moving laterally on the linear module (4122). The conveying device (4123) extracts the middle wall spring sheet cut by the cutting and conveying mechanism and transfers it to the assembly device (4124). The assembly device (4124) then installs the middle wall spring sheet onto the middle wall body on the annular conveying mechanism (200).

9. The wall component molding apparatus according to claim 8, characterized in that, The conveying device (4123) includes: A transport frame (4231) is mounted on the linear module (4122), and a first motor (4232) is mounted on the transport frame (4231). The first slide plate (4233) is mounted on the first slide rail on the transport frame (4231) via the first slider, and the first slide plate (4233) is connected to the first motor (4232); The transport head (4234) is set on the first slide plate (4233). The transport head (4234) extracts the middle wall spring sheet cut by the cutting and conveying mechanism and changes its position.

10. The wall component molding apparatus according to claim 9, characterized in that, The assembly device (4124) includes: An assembly frame (4241) is mounted on a linear module (4122), and a second motor (4242) is mounted on the assembly frame (4241). The second slide plate (4243) is mounted on the second slide rail on the assembly frame (4241) via the second slider, and the second slide plate (4243) is connected to the second motor (4242); An assembly head (4244) is set on the second slide plate (4243). The middle wall spring piece transferred by the conveying head (4234) is placed on the assembly head (4244), and the middle wall spring piece is installed on the middle wall body on the annular conveying mechanism (200) through the assembly head (4244).

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