Intelligent automatic hanger machine for hot galvanizing of iron accessories
By optimizing the transfer and hanging process of iron accessories through a linkage-type circulating sorting and transfer mechanism and an adjustable circulating lifting mechanism, the problem of manual hanging in automatic hanging machines is solved, achieving efficient, convenient, smooth production and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-04-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The automatic hanging machine lacks an auxiliary sorting and feeding structure during the hot-dip galvanizing process of iron accessories, which leads to a large amount of manual hanging, reducing the feeding efficiency and convenience, and increasing the labor intensity of operators.
A linkage-type circulating sorting and transfer mechanism and an adjustable circulating lifting mechanism were designed. Through the cooperation of a circulating drive belt, a magnetic mounting box and an electromagnetic adsorption plate, the transfer and hanging process of iron accessories is optimized. The position is adjusted in real time using an image monitoring camera to ensure that iron accessories are transported neatly and hung up quickly.
It improves the working efficiency of automatic hanging machines, reduces the workload of operators, enhances the smoothness and convenience of transportation, and ensures the rapid and neat hanging of iron accessories.
Smart Images

Figure CN121781040A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of industrial machinery technology, specifically to an intelligent automatic hanging machine for hot-dip galvanizing iron accessories. Background Technology
[0002] The intelligent automatic hanging machine for hot-dip galvanizing of iron accessories is an automated equipment designed specifically for workpieces such as power fittings and iron tower accessories. Its core function is to replace manual labor in the hanging, conveying, immersion galvanizing positioning and automatic unloading of workpieces. Through the linkage of PLC, sensors and mechanical actuators, it improves efficiency, coating uniformity and operational safety. For this purpose, a Chinese patent discloses an automated jig assembly production line for metal accessories of smartphones, application number CN202321289441.9. This patent enables the jig to fall intermittently on the conveyor belt, realizing automatic feeding without manual labor and improving work efficiency. However, due to the lack of corresponding auxiliary sorting and feeding structures, the automatic hanging machine currently requires a large number of operators to manually hang iron accessories on the galvanized hanging racks. This reduces the feeding efficiency of the automatic hanging machine, increases the labor intensity of the operators, and reduces the ease of use of the automatic hanging machine. Summary of the Invention
[0003] This invention provides an intelligent automatic hanging machine for hot-dip galvanizing iron accessories. It can effectively solve the problem mentioned in the background art that the automatic hanging machine lacks a corresponding auxiliary sorting and feeding structure, which requires a large number of operators to manually hang iron accessories on the galvanizing rack, thereby reducing the feeding efficiency of the automatic hanging machine, increasing the labor intensity of operators, and reducing the ease of use of the automatic hanging machine.
[0004] To achieve the above objectives, the present invention provides the following technical solution: an intelligent automatic hanger machine for hot-dip galvanizing iron accessories, comprising a mounting frame body, wherein a linkage-type circulating sorting and transfer mechanism is provided on the top of the mounting frame body, the linkage-type circulating sorting and transfer mechanism is used to sort and transport the workpieces to be galvanized, so that these workpieces can be neatly hung on the outside of the corresponding hanger. The linkage-type circulating sorting and transfer mechanism includes a front-end drive roller and a circulating drive belt; A rectangular mounting slot is provided on the outer side of the circulating drive belt, and a magnetic mounting box and an electromagnetic adsorption sheet are snapped into the rectangular mounting slot. An adjustable circulating lifting mechanism is provided at one end of the mounting frame body corresponding to the bottom position of the front drive roller. The adjustable circulating lifting mechanism is used to assist the hanging plate in lifting and lowering, so as to realize the industrial auxiliary operation between the hanging plate and the iron accessory. The adjustable cyclic lifting mechanism includes a rectangular mounting plate and a horizontal adjustment slider; The top of the horizontal adjustment slider is connected to a vertical mounting guide plate. Vertical drive rollers are rotatably mounted on the top and bottom of the inner side of the vertical mounting guide plate. A lifting drive belt, a drive claw, a lifting hanging plate, and a mounting hook are closely arranged on the outer side of the vertical drive roller.
[0005] Preferably, a front drive roller is rotatably mounted on one top end of the mounting frame body, a middle guide roller is rotatably mounted on the middle of the other end of the mounting frame body, and a bottom limiting roller is rotatably mounted on one bottom end of the mounting frame body. The front drive roller, the middle guide roller, and the bottom limiting roller are all covered by a circulating drive belt. The front drive roller is powered by an external power source, and the inner side of the circulating drive belt is in close contact with the outer sides of the front drive roller, the middle guide roller, and the bottom limiting roller.
[0006] Preferably, a bottom support plate is fixedly installed at the bottom of the mounting frame body at the position corresponding to the bottom limiting roller. A swing feeding box is movably installed at one end of the top of the bottom support plate through a rotating shaft. Auxiliary support columns are evenly and equidistantly clamped in the middle of the top surface of the bottom support plate. A vibrating swing arm is rotatably mounted on the outer side of the mounting frame body at the top position of the bottom support plate via a rotating shaft. An arc-shaped drive block is fixedly connected to one end of the vibrating swing arm at the bottom position of the swinging feeding box via a connecting rod. A drive cam is fixedly connected to one end of the bottom limiting roller at the top position of the vibrating swing arm via a transmission rod. The top surface of the auxiliary support column is flush with the bottom surface of the swing feeding box. Arc drive blocks are provided on the outer side of the drive cam and the top of the vibrating swing arm, and the arc drive blocks on the drive cam and the vibrating swing arm correspond to each other.
[0007] Preferably, a central transmission guide wheel is rotatably mounted on one side of the mounting frame body corresponding to the position of the central guide roller via a rotating shaft. A drive rotating wheel is rotatably mounted on the side of the mounting frame body corresponding to the position of the central transmission guide wheel via a rotating shaft. A connecting swing rod is rotatably connected to the sides of the two drive rotating wheels via a rotating shaft. A telescopic guide rod is rotatably connected to the end of the connecting swing rod. A transmission isolation rubber sleeve is tightly fitted to the outer side of the end of the telescopic guide rod. A rectangular guide plate is fixedly connected to the side of the mounting frame body corresponding to the outer side of the telescopic guide rod. The central guide roller and the central transmission guide wheel mesh with each other. The telescopic guide rod passes through the middle of the side of the rectangular guide plate and slides tightly against the rectangular guide plate. The outer side of the transmission isolation rubber sleeve and the inner side of the circulating drive belt are in contact with each other.
[0008] Preferably, a top comb cover is fixedly connected to one side of the top sloping surface of the mounting frame body, and image monitoring cameras are embedded at both ends of the top of the top comb cover. The signal output end of the image monitoring camera is connected to an external receiving device. A top mounting box is evenly embedded in the center of the top surface of the top comb cover. A telescopic drive rod is installed inside the rectangular groove on the bottom surface of the top mounting box. The telescopic drive rod is powered by an external power source. An arc-shaped lifting swing block is rotatably connected to the bottom end of the telescopic drive rod through a connecting seat. A combing rod is fixedly connected to the center of the bottom end of the arc-shaped lifting swing block.
[0009] Preferably, protective nets are provided on both sides of the top comb cover, the maximum length of the telescopic drive rod is less than the thickness of the top mounting box, and the position of the combing rod corresponds to the position of the electromagnetic adsorption sheet.
[0010] Preferably, a drive roller is symmetrically mounted on the top of the mounting frame body at the position corresponding to the top of the front drive roller via an arc block. The outer side of the drive roller is tightly covered with a separation conveyor belt, and a limit plate is evenly and equidistantly bonded to the outer side of the separation conveyor belt. The drive roller is driven by an external motor, the inside of the separating conveyor belt is in close contact with the outside of the drive roller, and the distance between the limiting flexible plates is less than the length of the workpiece.
[0011] Preferably, a rectangular mounting plate is fixedly installed at one end of the mounting frame body corresponding to the bottom position of the front drive roller. A drive adjustment motor is embedded at the end of the rectangular mounting plate. The drive adjustment motor is powered by an external power source. A horizontal drive screw is fixedly connected to the vertical axis of the drive adjustment motor at the position inside the rectangular mounting plate. A horizontal adjustment slider is threadedly connected to the outer side of the horizontal drive screw at the position inside the rectangular mounting plate. A guide rectangular rod is symmetrically fixedly connected to the bottom of one side of the vertical mounting guide plate, and a horizontal adjusting threaded rod is rotatably connected to the middle of the bottom end of one side of the vertical mounting guide plate. A limit vertical plate is threadedly sleeved on the top of the outer side of the horizontal adjusting threaded rod.
[0012] Preferably, the outer side of the horizontal adjustment slider is in close sliding contact with the inner wall of the rectangular mounting plate, and the vertical drive roller is driven by an external motor.
[0013] Preferably, the driving claw and the lifting hanging plate are interlocked, and the bottom of the limiting vertical plate is tightly slidably fitted with the outer side of the guide rectangular rod.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a scientific and reasonable structure and is safe and convenient to use. 1. A linkage-type circulating sorting and transfer mechanism is set up. Through the cooperation between the various components inside the linkage-type circulating sorting and transfer mechanism, the transfer and hanging process of iron accessories is optimized. Through the cooperation between the circulating drive belt and the various components linked on it, the feeding and sorting process of iron accessories is optimized. Through the cooperation between multiple sets of magnetic mounting boxes and multiple electromagnetic adsorption plates, the appropriate number and position of electromagnetic adsorption plates can be selected for adsorption according to the shape and weight of the iron accessories to be adsorbed. While the iron accessories are being transported by the electromagnetic adsorption plates, the lateral position, longitudinal position and arrangement density of the iron accessories are adjusted, thereby ensuring that the iron accessories can be transported forward in an orderly manner during the hanging process. This allows the hanging rack to quickly hang the iron accessories transported to the end of the circulating drive belt, thereby effectively improving the working efficiency of the hanging machine and reducing the workload of the operators. Meanwhile, the image monitoring camera inside the top combing cover can monitor the position and shape of the iron attachments in real time during transportation, so as to record the transportation process and assist in controlling the opening and closing of the electromagnetic adsorption plates at the corresponding positions to release excess iron attachments, allowing them to slide freely back into the swing feeding box. By controlling the number and position of the opening and closing of the electromagnetic adsorption plates, the adsorption point and force direction of the corresponding iron attachments can be changed, allowing the iron attachments to be deflected and adjusted as needed. The position of the iron attachments can be continuously adjusted by the combing rod and the limiting soft plate, improving the convenience of iron attachment transportation and adjustment. Furthermore, by optimizing the path and operating direction of the circulating drive belt, and utilizing the cooperation between the circulating drive belt, the arc-shaped drive block, and the transmission isolation sleeve, iron attachments that are not firmly adsorbed on the outside of the circulating drive belt can automatically fall back into the swing feed box under the action of gravity. The high-frequency micro-vibration of the swing feed box prevents the iron attachments from hooking up with each other, thus preventing multiple iron attachments from being adsorbed at once. The vibration of the circulating drive belt separates the hooked iron attachments from each other and drops them back into the swing feed box, further improving the smoothness of the iron attachment transportation and transfer process.
[0015] 2. An adjustable circulating lifting mechanism is set up. Through the cooperation between the various components inside the adjustable circulating lifting mechanism, the smoothness of the connection between the iron accessories and the hanging frame is optimized. Through the cooperation between the various components inside the vertical installation guide plate, the lifting and transportation process of the lifting hanging plate is optimized. Through the cooperation between the driving claw and the limiting vertical plate, the rising process of the lifting hanging plate is limited and guided, thereby ensuring that the iron accessories transported to the end can be hung and placed through the driving claw during the rising process of the lifting hanging plate, further improving the smoothness of iron accessory hanging. Simultaneously, the position of the vertical mounting guide plate is adjusted by the cooperation between the horizontal drive screw and the horizontal adjusting slider, and the position of the limiting vertical plate is adjusted by the cooperation between the guide rectangular rod and the horizontal adjusting threaded rod, so as to adjust the relative position between the lifting hanging plate and the circulating drive belt, thereby ensuring that the relative positions between the mounting hooks on the lifting hanging plate and the corresponding iron accessories correspond to each other, further improving the smoothness of hanging iron accessories.
[0016] In summary, through the coordinated operation of the components within the linkage-type circulating sorting and transfer mechanism and the adjustable circulating lifting mechanism, and the synchronized and adjustable movement of the circulating drive belt and the vertical drive roller, the quantity and position of iron accessories can be quickly adjusted and transported using the coordination between the components. Furthermore, the iron accessories are quickly hung and placed via the lowering plate and mounting hooks during continuous transport, further improving the smoothness of iron accessory transport and placement. This, in turn, effectively enhances the smoothness of the automatic hanging machine's operation. Simultaneously, the image information collected by the image monitoring camera allows for rapid adjustment of the components inside the top combing cover, further improving the ease of adjustment and enhancing the machine's intelligence. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0018] In the attached diagram: Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the rectangular mounting plate installation structure of the present invention; Figure 3 This is a schematic diagram of the installation structure of the lifting hanging plate of the present invention; Figure 4 This is a schematic diagram of the linkage-type cyclic sorting and transfer mechanism of the present invention; Figure 5 This is a schematic diagram of the installation structure of the arc-shaped drive block of the present invention; Figure 6 This is a schematic diagram of the installation structure of the telescopic guide rod of the present invention; Figure 7 This is a schematic diagram of the structure for installing the comb rod according to the present invention; Figure 8 This is a schematic diagram of the installation structure of the limiting flexible plate of the present invention; Figure 9 This is a schematic diagram of the adjustable cyclic lifting mechanism of the present invention; Figure 10 This is a schematic diagram of the structure for installing the drive claw of the present invention; Numbered in the diagram: 1. Mounting frame body; 2. Linkage-type circulating sorting and transfer mechanism; 201. Front drive roller; 202. Middle guide roller; 203. Bottom limit roller; 204. Circulating drive belt; 205. Rectangular mounting slot; 206. Magnetic mounting box; 207. Electromagnetic adsorption sheet; 208. Bottom support plate; 209. Swinging feeding box; 210. Auxiliary support rubber column; 211. Vibrating swing arm; 212. Arc-shaped drive block; 213. Drive cam; 214. Middle transmission guide wheel; 215. Drive rotating wheel; 216. Connecting swing arm; 217. Telescopic guide rod; 218. Transmission isolation rubber sleeve; 219. Rectangular guide plate; 220. Top combing cover; 221. Image monitoring camera; 222. Top mounting box; 223. Telescopic drive rod; 224. Arc-shaped lifting swing block; 225. Combing round rod; 226. Drive round roller; 227. Separating conveyor belt; 228. Limiting flexible plate; 3. Adjustable circulating lifting mechanism; 301. Rectangular mounting plate; 302. Drive adjustment motor; 303. Horizontal drive screw; 304. Horizontal adjustment slider; 305. Vertical mounting guide plate; 306. Vertical drive roller; 307. Lifting drive belt; 308. Drive claw; 309. Lifting hanging plate; 310. Mounting hook; 311. Guide rectangular rod; 312. Horizontal adjustment threaded rod; 313. Limiting vertical plate. Detailed Implementation
[0019] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0020] Example: Figure 1-10 As shown, the present invention provides a technical solution, an intelligent automatic hanging machine for hot-dip galvanizing of iron accessories, including a mounting frame body 1, and a linkage-type circulating sorting and transfer mechanism 2 is provided on the top of the mounting frame body 1. The linkage-type circulating sorting and transfer mechanism 2 is used to sort and transport the workpieces to be galvanized so that these workpieces can be neatly hung on the outside of the corresponding hanging fixture. The linkage-type circulating sorting and transfer mechanism 2 includes a front drive roller 201, a middle guide roller 202, a bottom limiting roller 203, a circulating drive belt 204, a rectangular mounting groove 205, a magnetic mounting box 206, an electromagnetic adsorption sheet 207, a bottom support plate 208, a swing feeding box 209, an auxiliary support rubber column 210, a vibrating swing rod 211, an arc-shaped drive block 212, a drive cam 213, a middle transmission guide wheel 214, a drive rotating wheel 215, a connecting swing rod 216, a telescopic guide rod 217, a transmission isolation rubber sleeve 218, a rectangular guide plate 219, a top combing cover 220, an image monitoring camera 221, a top mounting box 222, a telescopic drive rod 223, an arc-shaped lifting swing block 224, a combing round rod 225, a drive round roller 226, a separating conveyor belt 227, and a limiting soft plate 228. A front drive roller 201 is rotatably mounted on one end of the top of the mounting frame body 1, a middle guide roller 202 is rotatably mounted on the middle of the other end of the mounting frame body 1, and a bottom limiting roller 203 is rotatably mounted on one end of the bottom of the mounting frame body 1. The front drive roller 201, the middle guide roller 202 and the bottom limiting roller 203 are all covered by a circulating drive belt 204. The front drive roller 201 is powered by an external power source. The inner side of the circulating drive belt 204 is in close contact with the outer side of the front drive roller 201, the middle guide roller 202 and the bottom limiting roller 203. A rectangular mounting slot 205 is evenly and equidistantly opened on the outer side of the circulating drive belt 204. A magnetic mounting box 206 is snapped into the inside of the rectangular mounting slot 205. An electromagnetic adsorption sheet 207 is evenly and equidistantly snapped into the outer side of the magnetic mounting box 206 along the circumferential direction. A bottom support plate 208 is fixedly installed at the bottom of the main body 1 of the mounting frame, corresponding to the position of the bottom limiting roller 203 on one side. A swing feeding box 209 is movably installed at one end of the top of the bottom support plate 208 via a rotating shaft. Auxiliary support rubber columns 210 are evenly and equidistantly snapped into the middle of the top surface of the bottom support plate 208. A vibrating swing arm 211 is rotatably mounted on the outer side of the mounting frame body 1 at the top position of the bottom support plate 208 via a rotating shaft. One end of the vibrating swing arm 211 is fixedly connected to an arc-shaped drive block 212 at the bottom position of the swing loading box 209 via a connecting rod. One end of the bottom limiting roller 203 is fixedly connected to a drive cam 213 at the top position of the vibrating swing arm 211 via a transmission rod. The top surface of the auxiliary support rubber column 210 is flush with the bottom surface of the swing loading box 209. Arc-shaped drive blocks are provided on the outer side of the drive cam 213 and the top of the vibrating swing arm 211, and the arc-shaped drive blocks on the drive cam 213 and the vibrating swing arm 211 correspond to each other. A central transmission guide wheel 214 is rotatably mounted on one side of the mounting frame body 1, corresponding to the position of the central guide roller 202, via a rotating shaft. A drive rotating wheel 215 is rotatably mounted on the side of the mounting frame body 1, corresponding to the position of the central transmission guide wheel 214, via a rotating shaft. A connecting swing rod 216 is rotatably connected to the side of the two drive rotating wheels 215 via a rotating shaft. A telescopic guide rod 217 is rotatably connected to the end of the connecting swing rod 216. A transmission isolation rubber sleeve 218 is tightly fitted to the outer side of the end of the telescopic guide rod 217. A rectangular guide plate 219 is fixedly connected to the side of the mounting frame body 1, corresponding to the outer side of the telescopic guide rod 217. The central guide roller 202 and the central transmission guide wheel 214 mesh with each other. The telescopic guide rod 217 passes through the middle of the side of the rectangular guide plate 219, and the telescopic guide rod 217 and the rectangular guide plate 219 slide tightly together. The outer side of the transmission isolation rubber sleeve 218 is in contact with the inner side of the circulating drive belt 204. A top comb cover 220 is fixedly connected to one side of the top sloping surface of the mounting frame body 1. Image monitoring cameras 221 are embedded at both ends of the top of the top comb cover 220. The signal output end of the image monitoring camera 221 is connected to an external receiving device. A top mounting box 222 is evenly embedded in the center of the top surface of the top comb cover 220. A telescopic drive rod 223 is installed inside the rectangular groove on the bottom surface of the top mounting box 222. The telescopic drive rod 223 is powered by an external power source. An arc-shaped lifting swing block 224 is rotatably connected to the bottom end of the telescopic drive rod 223 through a connecting seat. A combing round rod 225 is fixedly connected to the center of the bottom end of the arc-shaped lifting swing block 224. Protective nets are provided on both sides of the top comb cover 220. The maximum length of the telescopic drive rod 223 is less than the thickness of the top mounting box 222. The position of the combing round rod 225 corresponds to the position between the electromagnetic adsorption sheet 207. At the top of the mounting frame body 1, corresponding to the top position of the front drive roller 201, a drive roller 226 is symmetrically mounted via an arc-shaped block. A separation conveyor belt 227 is tightly wrapped around the outside of the drive roller 226. Limiting flexible plates 228 are evenly and equidistantly bonded to the outside of the separation conveyor belt 227. The drive roller 226 is driven by an external motor. The inside of the separation conveyor belt 227 and the outside of the drive roller 226 are in close contact. The distance between the limiting flexible plates 228 is less than the length of the workpiece. Through the mutual cooperation of the various components within the linkage-type circulating sorting and transfer mechanism 2, the transfer and hanging process of iron accessories is optimized. This is achieved through the mutual cooperation of the circulating drive belt 204 and its linked components. The system optimizes the loading and sorting process of iron accessories. Through the cooperation between multiple sets of magnetic mounting boxes 206 and multiple electromagnetic adsorption plates 207, the appropriate number and position of electromagnetic adsorption plates 207 can be selected for adsorption according to the shape and weight of the iron accessories to be adsorbed. While the iron accessories are being transported by the electromagnetic adsorption plates 207, the horizontal position, vertical position and arrangement density of the iron accessories are adjusted, thereby ensuring that the iron accessories can be transported forward in an orderly manner during the hanging process. This allows the hanging rack to quickly hang the iron accessories transported to the end of the circulating drive belt 204, thereby effectively improving the working efficiency of the hanging machine and reducing the workload of the operators. Meanwhile, the image monitoring camera 221 inside the top combing cover 220 can monitor the position and shape of the iron attachments in real time during transportation, so as to record the transportation process and assist in controlling the opening and closing of the electromagnetic adsorption plate 207 at the corresponding position to release excess iron attachments, allowing the iron attachments to slide freely back into the swing feeding box 209. By controlling the number and position of the opening and closing of the electromagnetic adsorption plate 207, the adsorption point and force direction of the corresponding iron attachments can be changed, so that the iron attachments can be deflected and adjusted as needed. The position of the iron attachments can be continuously adjusted by the combing rod 225 and the limiting soft plate 228, further improving the convenience of iron attachment transportation adjustment. Furthermore, by optimizing the path and operating direction of the circulating drive belt 204, and utilizing the cooperation between the circulating drive belt 204, the arc-shaped drive block 212, and the transmission isolation sleeve 218, iron attachments that are not firmly adsorbed on the outside of the circulating drive belt 204 can automatically fall back into the swing feed box 209 under the action of gravity. The high-frequency micro-vibration of the swing feed box 209 prevents the iron attachments from hooking up with each other, resulting in the adsorption of multiple iron attachments at one time. The vibration of the circulating drive belt 204 separates the hooked iron attachments from each other and drops them back into the swing feed box 209, further improving the smoothness of the iron attachment transportation and transfer process. An adjustable circulating lifting mechanism 3 is provided at one end of the mounting frame body 1 at the bottom position corresponding to the front drive roller 201. The adjustable circulating lifting mechanism 3 is used to assist the hanging plate in lifting and lowering, so as to realize the mutual cooperation between the hanging plate and the iron accessory. The adjustable circulating lifting mechanism 3 includes a rectangular mounting plate 301, a drive adjustment motor 302, a horizontal drive screw 303, a horizontal adjustment slider 304, a vertical mounting guide plate 305, a vertical drive roller 306, a lifting drive belt 307, a drive claw 308, a lifting hanging plate 309, a mounting hook 310, a guide rectangular rod 311, a horizontal adjustment threaded rod 312, and a limiting vertical plate 313; A rectangular mounting plate 301 is fixedly installed at one end of the mounting frame body 1 at the bottom position corresponding to the front drive roller 201. A drive adjustment motor 302 is embedded at the end of the rectangular mounting plate 301. The drive adjustment motor 302 is powered by an external power source. A horizontal drive screw 303 is fixedly connected to the vertical axis of the drive adjustment motor 302 at the inner position corresponding to the rectangular mounting plate 301. A horizontal adjustment slider 304 is threadedly connected to the outer side of the horizontal drive screw 303 at the inner position corresponding to the rectangular mounting plate 301. A vertical mounting guide plate 305 is fixedly connected to the top of the horizontal adjustment slider 304. Vertical drive rollers 306 are rotatably mounted on the top and bottom of the inner side of the vertical mounting guide plate 305. The outer side of the horizontal adjustment slider 304 is tightly slidably attached to the inner wall of the rectangular mounting suspension plate 301. The vertical drive rollers 306 are driven by an external motor. The vertical drive roller 306 is tightly wrapped with a lifting drive belt 307, and drive claws 308 are evenly embedded in the outer side of the lifting drive belt 307 at equal intervals. A lifting plate 309 is evenly embedded in the outer side of the drive claw 308, and an installation hook 310 is evenly connected to one side of the lifting plate 309. A guide rectangular rod 311 is symmetrically fixedly connected to the bottom of one side of the vertical mounting guide plate 305. A horizontal adjusting threaded rod 312 is rotatably connected to the middle of the bottom end of one side of the vertical mounting guide plate 305. The top of the outer side of the horizontal adjusting threaded rod 312 is threadedly sleeved with a limiting vertical plate 313. The driving claw 308 and the lifting hanging plate 309 are interlocked. The bottom of the limiting vertical plate 313 and the outer side of the guide rectangular rod 311 are tightly slidably fitted. Through the mutual cooperation between the various components inside the adjustable circulating lifting mechanism 3, the smoothness of the connection between the iron accessories and the hanging frame is optimized. Through the mutual cooperation between the various components inside the vertical mounting guide plate 305, the lifting and transportation process of the lifting hanging plate 309 is optimized. Through the mutual cooperation between the driving claw 308 and the limiting vertical plate 313, the rising process of the lifting hanging plate 309 is limited and guided. This ensures that the iron accessories transported to the end can be hung by the driving claw 308 during the rising process of the lifting hanging plate 309, further improving the smoothness of hanging iron accessories. Simultaneously, the position of the vertical mounting guide plate 305 is adjusted by the cooperation between the horizontal drive screw 303 and the horizontal adjusting slider 304, and the position of the limiting vertical plate 313 can be adjusted by the cooperation between the guide rectangular rod 311 and the horizontal adjusting threaded rod 312, so as to realize the adjustment of the relative position between the lifting hanging plate 309 and the circulating drive belt 204, thereby ensuring that the relative positions between the mounting hook 310 on the lifting hanging plate 309 and the corresponding iron accessories correspond to each other, further improving the smoothness of hanging iron accessories.
[0021] The working principle and usage process of this invention: In practical applications, when hot-dip galvanizing iron accessories is required using hot-dip galvanizing equipment, the iron accessories to be galvanized must first be hung on a suitable hanger. When an automatic hanger is used to hang the iron accessories on the corresponding hanger, an appropriate amount of iron accessories to be galvanized must first be stored inside the swing loading box 209, ensuring that the iron accessories inside the swing loading box 209 do not accumulate excessively. Then, the motor drives the front drive roller 201 in conjunction with the middle guide roller 202 and the bottom limit roller 203 to drive the circulating drive belt 204 to rotate continuously. During the rotation of the circulating drive belt 204, the rectangular mounting groove 205 synchronously drives the magnetic mounting box 206 to rotate synchronously. As the magnetic mounting box 206 passes through the swing loading box 209, the electromagnetic adsorption sheet 207 adsorbs the iron accessories, ensuring that the magnetic mounting box 206 can adsorb an appropriate number of iron accessories to be galvanized when passing through the swing loading box 209. Furthermore, during the rotation of the bottom limiting roller 203, the drive cam 213 is driven to rotate synchronously. During the rotation of the drive cam 213, the vibrating swing arm 211 is squeezed and swung by the arc drive block outside it. The swing of the vibrating swing arm 211 drives the arc drive block 212 to swing synchronously. The swing of the arc drive block 212 drives the swing loading box 209 to vibrate. This allows the swing loading box 209 to drive the iron attachments inside it to crease during the vibration process, ensuring that the iron attachments inside the swing loading box 209 can continuously move towards the circulating drive belt 204, so that the electromagnetic adsorption sheet 207 can successfully adsorb the iron attachments. When transporting iron accessories via the circulating drive belt 204 and magnetic mounting box 206, the central guide roller 202 rotates synchronously, driving the central transmission guide wheel 214 to rotate, and the central transmission guide wheel 214 rotates synchronously, driving the drive rotating wheel 215 to rotate, and the drive rotating wheel 215 rotates, driving the connecting swing rod 216 to swing. Then, the swing of the connecting swing rod 216, in conjunction with the rectangular guide plate 219, drives the telescopic guide rod 217 to slide back and forth. During the sliding of the telescopic guide rod 217, the circulating drive belt 204 is repeatedly struck by the transmission isolation rubber sleeve 218. Then, the compression of the transmission isolation rubber sleeve 218 causes the iron accessories that are not firmly attached to the side of the electromagnetic adsorption sheet 207 to slide back into the swing loading box 209. The circulating drive belt 204 drives the iron attachments forward and through the interior of the top combing cover 220. During the movement of the iron attachments through the interior of the top combing cover 220, the image monitoring camera 221 can monitor the arrangement position of the iron attachments inside the top combing cover 220. Based on the density of the iron attachments, an appropriate number of telescopic drive rods 223 are selected for extension control. The extension and retraction of the telescopic drive rods 223 inside the top mounting box 222 drives the arc-shaped lifting swing block 224 to extend and retract along the bottom of the top mounting box 222. During the extension and retraction of the top mounting box 222, the distance between the combing round rod 225 and the circulating drive belt 204 is adjusted. The lateral spacing of the iron attachments is adjusted by adjusting the combing round rod 225, and the orientation of the iron attachments is finely adjusted by adjusting the swing of the combing round rod 225 to ensure that multiple iron attachments can face the same direction. Then, the circulating drive belt 204 continues to drive the iron attachment forward. After the iron attachment ends come into contact with the side of the limiting soft plate 228, the resistance of the limiting soft plate 228 causes the iron attachments to slide slightly axially. During the relative sliding of the iron attachments, the sides remain flush with each other, thus ensuring that the iron attachments can maintain the flushness of the sides and end faces when they are transported to the end of the mounting frame body 1 by the circulating drive belt 204. This ensures that the iron attachments can be transported neatly to the end and that the iron attachments can be evenly hung on the hanger. After the iron accessories are neatly transported to the end of the circulating drive belt 204, when the iron accessories need to be hung up, the drive adjustment motor 302 drives the horizontal drive screw 303 to rotate. During the rotation of the horizontal drive screw 303, the horizontal adjustment slider 304 slides along the inside of the rectangular mounting plate 301. During the sliding of the horizontal adjustment slider 304, the vertical mounting guide plate 305 moves synchronously. During the movement of the vertical mounting guide plate 305, the lifting drive belt 307 moves synchronously. During the movement of the lifting drive belt 307, the distance between the lifting drive belt 307 and the circulating drive belt 204 is adjusted. Then, the vertical drive roller 306 drives the lifting drive belt 307 and the drive claw 308 to move synchronously. During the movement of the drive claw 308, the lifting hanging plate 309 and the installation hook 310 are driven to rise synchronously. During the rise of the lifting hanging plate 309, the iron accessories are hung on the installation hook 310, thus realizing the quick connection between the iron accessories and the hanging frame. At the same time, by rotating the horizontal adjusting threaded rod 312, the limiting vertical plate 313 can be driven to slide horizontally along the outside of the guide rectangular rod 311, so that the limiting vertical plate 313 and the lifting hanging plate 309 can slide and fit together, preventing the lifting hanging plate 309 from deviating during the rise and improving the smoothness of the rise of the lifting hanging plate 309.
[0022] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An intelligent automatic hanger machine for hot-dip galvanizing iron accessories, comprising a mounting frame body (1), characterized in that: The mounting frame body (1) is equipped with a linkage-type circulating sorting and transfer mechanism (2) at the top. The linkage-type circulating sorting and transfer mechanism (2) is used to sort and transport the workpieces to be galvanized so that these workpieces can be neatly hung on the outside of the corresponding hangers. The linkage-type circulating sorting and transfer mechanism (2) includes a front-end drive roller (201) and a circulating drive belt (204). A rectangular mounting groove (205) is provided on the outer side of the circulating drive belt (204), and a magnetic mounting box (206) and an electromagnetic adsorption sheet (207) are snapped into the rectangular mounting groove (205). An adjustable circulating lifting mechanism (3) is provided at one end of the mounting frame body (1) at the bottom position of the front drive roller (201). The adjustable circulating lifting mechanism (3) is used to assist the hanging plate in lifting and lowering, so as to realize the industrial auxiliary operation between the hanging plate and the iron accessory. The adjustable circulating lifting mechanism (3) includes a rectangular mounting plate (301) and a horizontal adjustment slider (304). The top of the horizontal adjustment slider (304) is connected to a vertical mounting guide plate (305). The top and bottom of the vertical mounting guide plate (305) are rotatably mounted with vertical drive rollers (306). The outside of the vertical drive rollers (306) is tightly provided with a lifting drive belt (307), a drive claw (308), a lifting hanging plate (309), and a mounting hook (310).
2. The intelligent automatic hanging fixture machine for hot-dip galvanizing iron accessories according to claim 1, characterized in that, The mounting frame body (1) has a front drive roller (201) rotatably mounted at one end of its top, a middle guide roller (202) rotatably mounted at the middle of the other end of the mounting frame body (1), and a bottom limiting roller (203) rotatably mounted at one end of its bottom. The front drive roller (201), the middle guide roller (202), and the bottom limiting roller (203) are all covered by a circulating drive belt (204). The front drive roller (201) is powered by an external power source, and the inner side of the circulating drive belt (204) is closely fitted with the outer side of the front drive roller (201), the middle guide roller (202), and the bottom limiting roller (203).
3. The intelligent automatic hanging machine for hot-dip galvanizing iron accessories according to claim 2, characterized in that, The bottom support plate (208) is fixedly installed at the bottom of the mounting frame body (1) on one side corresponding to the bottom limiting roller (203). A swing feeding box (209) is movably installed at one end of the top of the bottom support plate (208) through a rotating shaft. Auxiliary support rubber columns (210) are evenly and equidistantly snapped into the middle of the top surface of the bottom support plate (208). The mounting frame body (1) is equipped with a vibrating swing arm (211) at the top position of the bottom support plate (208) on the outside of the frame via a rotating shaft. One end of the vibrating swing arm (211) is fixedly connected to an arc-shaped drive block (212) at the bottom position of the swing loading box (209) via a connecting rod. One end of the bottom limiting roller (203) is fixedly connected to a drive cam (213) at the top position of the vibrating swing arm (211) via a transmission rod. The top surface of the auxiliary support column (210) is flush with the bottom surface of the swing loading box (209). The outer side of the drive cam (213) and the top of the vibrating swing arm (211) are both provided with arc drive blocks, and the arc drive blocks on the drive cam (213) and the vibrating swing arm (211) correspond to each other.
4. The intelligent automatic hanging machine for hot-dip galvanizing iron accessories according to claim 3, characterized in that, A central transmission guide wheel (214) is rotatably mounted on one side of the mounting frame body (1) at the position corresponding to the central guide roller (202) via a rotating shaft. A drive rotating wheel (215) is rotatably mounted on the side of the mounting frame body (1) at the position corresponding to the central transmission guide wheel (214) via a rotating shaft. A connecting swing rod (216) is rotatably connected to the sides of the two drive rotating wheels (215) via a rotating shaft. A telescopic guide rod (217) is rotatably connected to the end of the connecting swing rod (216). A transmission isolation rubber sleeve (218) is tightly sleeved on the outer side of the end of the telescopic guide rod (217). A rectangular guide plate (219) is fixedly connected to the side of the mounting frame body (1) at the position corresponding to the outer side of the telescopic guide rod (217). The central guide roller (202) and the central transmission guide wheel (214) mesh with each other. The telescopic guide rod (217) passes through the middle of the side of the rectangular guide plate (219) and slides tightly against the rectangular guide plate (219). The outer side of the transmission isolation rubber sleeve (218) and the inner side of the circulating drive belt (204) are in contact with each other.
5. The intelligent automatic hanging machine for hot-dip galvanizing iron accessories according to claim 4, characterized in that, The mounting frame body (1) has a top comb cover (220) fixedly connected to one side of the top slope. Both ends of the top comb cover (220) are embedded with image monitoring cameras (221). The signal output end of the image monitoring camera (221) is connected to an external receiving device. The top mounting box (222) is evenly embedded in the middle of the top surface of the top comb cover (220). The top mounting box (222) has a telescopic drive rod (223) installed inside the rectangular groove on the bottom surface of the top mounting box (222). The telescopic drive rod (223) is powered by an external power source. The bottom end of the telescopic drive rod (223) is rotatably connected to an arc-shaped lifting swing block (224) through a connecting seat. The bottom center of the arc-shaped lifting swing block (224) is fixedly connected to a combing round rod (225).
6. The intelligent automatic hanging fixture machine for hot-dip galvanizing iron accessories according to claim 2, characterized in that, The top combing cover (220) is provided with protective nets on both sides. The maximum length of the telescopic drive rod (223) is less than the thickness of the top mounting box (222). The position of the combing rod (225) corresponds to the position of the electromagnetic adsorption sheet (207).
7. The intelligent automatic hanging fixture machine for hot-dip galvanizing iron accessories according to claim 6, characterized in that, The top of the mounting frame body (1) is symmetrically mounted with a drive roller (226) through an arc block at the top position corresponding to the top position of the front drive roller (201). The drive roller (226) is tightly wrapped with a separation conveyor belt (227) on the outside. The separation conveyor belt (227) is evenly bonded with a limit plate (228) at equal intervals on the outside. The drive roller (226) is driven by an external motor. The inside of the separating conveyor belt (227) is closely fitted with the outside of the drive roller (226). The distance between the limiting soft plates (228) is less than the length of the workpiece.
8. The intelligent automatic hanging machine for hot-dip galvanizing iron accessories according to claim 7, characterized in that, A rectangular mounting plate (301) is fixedly installed at one end of the mounting frame body (1) at the bottom position of the front drive roller (201). A drive adjustment motor (302) is embedded at the end of the rectangular mounting plate (301). The drive adjustment motor (302) is powered by an external power source. A horizontal drive screw (303) is fixedly connected to the vertical axis of the drive adjustment motor (302) at the position inside the rectangular mounting plate (301). A horizontal adjustment slider (304) is threadedly connected to the outer side of the horizontal drive screw (303) at the position inside the rectangular mounting plate (301). A guide rectangular rod (311) is symmetrically fixedly connected to the bottom of one side of the vertical mounting guide plate (305). A horizontal adjusting threaded rod (312) is rotatably connected to the middle of the bottom end of one side of the vertical mounting guide plate (305). A limiting vertical plate (313) is threadedly sleeved on the top of the outer side of the horizontal adjusting threaded rod (312).
9. The intelligent automatic hanging machine for hot-dip galvanizing iron accessories according to claim 8, characterized in that, The horizontal adjusting slider (304) is in close sliding contact with the inner wall of the rectangular mounting plate (301), and the vertical drive roller (306) is driven by an external motor.
10. The intelligent automatic hanging fixture machine for hot-dip galvanizing iron accessories according to claim 8, characterized in that, The driving claw (308) and the lifting hanging plate (309) are engaged with each other, and the bottom of the limiting vertical plate (313) is tightly slidably attached to the outside of the guide rectangular rod (311).
Citation Information
Patent Citations
Automatic jig assembly production line for smart phone metal fittings
CN220547859U