Support device for general assembly test camera obscura

Abstract

The invention provides a general assembly test camera obscura supporting device. The general assembly test camera obscura supporting device comprises a frame type structure, a pull type sliding block and parallel sliding rails. The frame type structure is composed of a cuboid frame type supporting frame and a triangular supporting frame. The parallel sliding rails are connected to the upper portion of a horizontal frame at the top end of the frame type structure. The drawable slide block is connected with the parallel slide rails to realize push-pull type movement; a camera obscura is arranged on the pull-type sliding block, and test equipment is arranged in the cuboid-shaped frame-type supporting frame. Material redundancy is reduced through topological optimization, bearing capacity and strong quantification are both considered, a modular splicing structure is adopted, installation and disassembly in a narrow test environment are facilitated, the camera obscura requirements of aerospace products and other products with different weights are met, and a stable and reliable supporting foundation is provided for aerospace product testing.

Description

Technical Field

[0001] This invention relates to the field of final assembly testing, and more specifically to a support device for a final assembly testing dark box. Background Technology

[0002] Currently, the test chamber support devices used in the final assembly and testing of aerospace products suffer from structural and height mismatches with the tested products, as well as connectivity issues with electrical signals, networks, and test signals. This makes it impossible to complete tests such as electromagnetic compatibility, performance, and flight status. Ground testing faces multiple critical defects, directly impacting test effectiveness and product reliability. Positional misalignment may lead to distorted test data, preventing accurate performance verification and allowing products with minor deviations to enter the launch phase, increasing the risk of on-orbit failure. Current test support devices also cannot stably secure the product and may damage the tested component due to structural failure, leading to test interruptions or product scrapping. Temporary support structures are not only time-consuming and labor-intensive but also struggle to ensure consistency in each support, significantly extending the testing cycle and increasing the cost of repeated testing, failing to meet the demands of efficient aerospace product development. Temporary supports may also introduce electromagnetic interference or release contaminants, interfering with signal acquisition, contaminating the tested product, and rendering test results invalid, making it impossible to accurately determine whether the product meets usage standards. Therefore, there is an urgent need for an adjustable and stable test chamber support device. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a support device for a dark box of assembly and testing, which solves the problems of existing support devices that are difficult to balance load-bearing capacity and lightweight, inconvenient to disassemble and assemble in special environments, and unable to meet the support requirements of products of different specifications, so as to ensure the safety and efficiency of the aerospace product testing process and help to ensure and improve the authenticity, stability and reliability of test data.

[0004] The objective of this invention is achieved through the following technical solutions:

[0005] This invention provides a support device for a dark box in an assembly test, comprising a frame structure, a pullable slider, and a parallel slide rail; the frame structure consists of a cuboid frame support frame and a triangular support frame; the parallel slide rail is connected to the top horizontal frame of the frame structure; the pullable slider is connected to the parallel slide rail to achieve push-pull movement; the dark box is placed on the pullable slider, and the testing equipment is placed inside the cuboid frame support frame.

[0006] According to the assembly and testing dark box support device of the present invention, the parallel slide rail is connected to the top horizontal frame of the frame structure through a linear bearing and a lifting screw, and the height is adjusted by the lifting screw.

[0007] The height adjustment accuracy of the assembly and testing dark box support device according to the present invention is 0.01mm.

[0008] According to the assembly and testing dark box support device of the present invention, the cuboid frame support frame has two bearing spaces, upper and lower, for accommodating the testing equipment.

[0009] According to the assembly and testing dark box support device of the present invention, the bearing error of the support device is ≤0.1mm and the dynamic bearing error is ≤0.5mm.

[0010] According to the assembly test dark box support device of the present invention, the frame structure has reserved wiring ports for test wiring connections.

[0011] According to the assembly and testing dark box support device of the present invention, the frame structure is made of aluminum alloy.

[0012] According to the assembly and testing dark box support device of the present invention, the bottom of the frame structure is provided with pulleys.

[0013] Compared with the prior art, the present invention has the following advantages:

[0014] (1) Under the premise of ensuring strength, material redundancy is reduced through topology optimization, taking into account both load-bearing capacity and strength.

[0015] (2) It adopts a modular splicing structure, which is convenient for installation and disassembly in a small testing environment and can be adapted to the dark box requirements of products of different weights such as aerospace products.

[0016] (3) It supports height and horizontal position adjustment to meet different testing needs, and the adjustment process is smooth to avoid impact on precision products;

[0017] (4) Reserved wiring ports for electrical signals, network signals, etc. By replacing different dark boxes, it can be compatible with test products of different sizes and shapes, providing a stable and reliable support foundation for aerospace product testing. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the assembly and testing dark box support device of the present invention.

[0019] Among them, 1-frame structure, 2-pullable slider, 3-parallel slide rail, 1-1 rectangular frame support frame, 1-2 triangular support frame, 4-dark box, 5-testing equipment, 6-linear bearing, 7-lifting screw, 8-pulley. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the present invention clearer, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0021] This invention provides a support device for a dark box used in final assembly testing, such as... Figure 1 As shown, the system includes a frame structure 1, a pullable slider 2, and a parallel slide rail 3. The frame structure 1 consists of a cuboid frame support frame 1-1 and a triangular support frame 1-2. The parallel slide rail 3 is connected to the top horizontal frame of the frame structure 1. The pullable slider 2 is connected to the parallel slide rail 3 to achieve push-pull movement. The dark box 4 is placed on the pullable slider 2, and the testing equipment 5 is placed inside the cuboid frame support frame 1-1. Based on the weight and center distribution of the product, a triangular support and frame structure are adopted. While ensuring strength, topology optimization is used to reduce material redundancy, and a modular splicing structure is adopted to facilitate installation and disassembly in confined testing environments such as cleanrooms.

[0022] According to a specific embodiment of the present invention, the parallel slide rail 3 is connected to the top horizontal frame of the frame structure 1 through a linear bearing 6 and a lifting screw 7, and the height is adjusted by the lifting screw 7.

[0023] According to one specific embodiment of the present invention, the height adjustment accuracy is 0.01 mm.

[0024] According to a specific embodiment of the present invention, the cuboid frame support frame 1-1 has two reserved upper and lower bearing spaces for accommodating the test equipment 5.

[0025] According to a specific embodiment of the present invention, the bearing error of the support device is ≤0.1mm, and the dynamic bearing error is ≤0.5mm.

[0026] According to a specific embodiment of the present invention, the frame structure 1 has reserved wiring ports for testing wiring connections.

[0027] According to one specific embodiment of the present invention, the frame structure 1 is made of aluminum alloy.

[0028] According to one specific embodiment of the present invention, the frame structure 1 is provided with pulleys 8 at the bottom, which can be pushed to the desired position.

[0029] The contents not described in detail in this specification are common knowledge to those skilled in the art.

[0030] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make possible changes and modifications to the technical solutions of the present invention by utilizing the methods and techniques disclosed above without departing from the spirit and scope of the present invention. Therefore, any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solutions of the present invention shall fall within the protection scope of the technical solutions of the present invention.

Claims

1. A support device for a dark box for final assembly testing, comprising a frame structure (1), a pullable slider (2), and a parallel slide rail (3); the frame structure (1) is composed of a cuboid frame support frame (1-1) and a triangular support frame (1-2); the parallel slide rail (3) is connected above the horizontal frame at the top of the frame structure (1); the pullable slider (2) is connected to the parallel slide rail (3) to achieve push-pull movement; the dark box (4) is placed on the pullable slider (2), and the testing equipment (5) is placed inside the cuboid frame support frame (1-1).

2. The assembly and testing dark box support device according to claim 1, characterized in that: The parallel slide rail (3) is connected to the top horizontal frame of the frame structure (1) through a linear bearing (6) and a lifting screw (7), and the height is adjusted by the lifting screw.

3. The assembly and testing dark box support device according to claim 2, characterized in that: The height adjustment accuracy is 0.01mm.

4. The assembly and testing dark box support device according to claim 1, characterized in that: The rectangular frame support (1-1) has two reserved upper and lower bearing spaces for accommodating the test equipment (5).

5. The assembly and testing dark box support device according to claim 1, characterized in that: The bearing error of the support device is ≤0.1mm, and the dynamic bearing error is ≤0.5mm.

6. The assembly and testing dark box support device according to claim 1, characterized in that: The frame structure (1) has reserved wiring ports for testing wiring connections.

7. The assembly and testing dark box support device according to any one of claims 1-6, characterized in that: The frame structure (1) is made of aluminum alloy.

8. The assembly and testing dark box support device according to any one of claims 1-6, characterized in that: The frame structure (1) is equipped with pulleys (8) at the bottom.

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