Welding type recovery cross-linked cable straight joint
By using a fusion-bonded recovery cross-linked cable straight connector design, the problems of detachment and failure caused by unstable connection of traditional connectors are solved. It achieves self-locking, sealing and water-blocking functions, ensuring the stable use of cables in vibration environments.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-22
- Publication Date
- 2026-04-03
AI Technical Summary
Traditional cross-linked cable joints are prone to loosening due to material fatigue, thermal expansion and contraction, etc. during long-term operation, resulting in faults such as increased contact resistance, overheating, and short circuits. They are also susceptible to corrosion in humid environments, and some joint designs do not consider self-locking functions, increasing safety hazards.
The cross-linked cable straight connector is restored by fusion welding. The cable outer wall is cut open and fused together. Multi-layer insulation connection components and fixed collar structure are used to achieve self-locking, sealing and water blocking functions to avoid detachment caused by vibration.
It achieves stability and sealing of cable connections, avoids failures caused by loose joints, ensures stable use of cables in vibrating environments, and reduces maintenance requirements.
Smart Images

Figure CN121790788A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable connection technology, and specifically to a fusion-bonded reconnector for cross-linked cables. Background Technology
[0002] Cross-linked cables are a type of cable whose insulation layer is made of cross-linked materials, the most common of which is cross-linked polyethylene. Through specific processing methods, the linear molecular structure of polyethylene material is transformed into cross-linked polyethylene with a three-dimensional network branch structure, thereby improving the cable's heat resistance, mechanical properties, and electrical properties. Cross-linked cables are widely used in power distribution networks, industrial equipment, and other fields that require high-capacity power. However, due to limitations in production and transportation conditions, the length of a single cross-linked cable is limited and cannot meet the usage requirements during circuit laying. Therefore, during the laying process, it is often necessary to connect multiple cross-linked cables end to end.
[0003] Traditional crimping and welding methods are prone to loosening during long-term operation due to material fatigue, thermal expansion and contraction, etc., which can lead to increased contact resistance, overheating, or even short circuits. Many joint designs fail to effectively isolate moisture and humidity, and long-term exposure to humid environments can easily cause corrosion of internal metal components, affecting electrical performance and safety. Once a joint fails, it often requires professional disassembly and reconnection, which is not only time-consuming and labor-intensive but may also cause secondary damage to the cable itself. Some joint designs do not consider self-locking functions, making the joints prone to loosening under vibration or external force, increasing safety hazards.
[0004] Therefore, the present invention provides a fusion-bonded reconnector for cross-linked cables to solve the above problems. Summary of the Invention
[0005] In view of the above situation and to overcome the defects of the prior art, the present invention provides a fusion-bonded reconnection cross-linked cable straight connector to solve the problem of avoiding the phenomenon of detachment or failure caused by unstable connection at the connector, and to achieve functions such as self-locking and waterproofing.
[0006] To achieve the above objectives, the technical solution adopted by the present invention is as follows: A fusion-bonded cross-linked cable straight connector includes: two cables to be fused, each cable having an internal battery core; an insulating connection component composed of multiple layers, located on the outer wall of a cut-open battery core; a first connector comprising an outer fixing sleeve, a first fixing ring, a first connecting ring, and an inner fixing sleeve, the inner fixing sleeve being fixedly connected to one end of the outer fixing sleeve, the first connecting ring located on the outer wall of the inner fixing sleeve, and a fastening nut threaded onto the outer wall of the outer fixing sleeve; and a second connector comprising an outer fixing sleeve, a second fixing ring, a second connecting ring, and an inner fixing sleeve, the second connecting ring located on the outer wall of the inner fixing sleeve. The second fixing ring is located on the outer wall of the outer fixing sleeve, and the first connector matches the second connector. This device cuts open the outer wall of the two cables and welds the two ends of the two cores together, so that the structure of the two welded cores is consistent with that of the original cores. This achieves a tight connection between the two welded cores and the original cable, avoiding the phenomenon of movable ends. This ensures that multiple cables will not fail due to the connection with the connector after being connected in pairs, thus meeting the needs of actual production and transportation. After connection, the device, through the setting of the first connector and the second connector, can achieve the function of inserting and fixing the outer wall after the two cables are welded. During insertion, the outer wall of the cable is fixed, which can achieve the function of self-locking, sealing and water blocking, and avoid the phenomenon of falling off due to vibration.
[0007] Preferably, a water-blocking ring is fixedly installed on the outer wall of the second connecting ring, and a snap-fit cavity is opened inside the second connecting ring. The snap-fit cavity is interconnected with the self-locking groove, which is located on the outer wall of the second connecting ring. A top plate is connected to the outer wall of the second connecting ring in a staggered manner with the self-locking groove. The first connecting ring and the second connecting ring have the same structure, and the top plate on the outer wall of the first connecting ring matches the self-locking groove on the second connecting ring. The first connecting ring and the second connecting ring of this device match each other, and the two are connected to the self-locking groove through the top plate.
[0008] Preferably, the inner fixing sleeve has a clamping arc plate slidably connected inside, and there are multiple clamping arc plates. A fixing block is fixedly installed on the outer wall of the clamping arc plate. The snap-fit cavity has a sliding abutment plate slidably connected inside, and the thickness of the abutment plate decreases sequentially from the outside to the inside. The abutment plate matches the fixing block. After the battery core is welded, the cable is passed through the outer fixing sleeve and the inner fixing sleeve, so that the welded end is located inside the two inner fixing sleeves. At this time, to avoid shaking of the connection end and instability caused by external vibration, the device connects the first connecting ring and the second connecting ring to achieve a fixing effect. When the two rings are connected, the outer walls of the two rings... The top plate will be aligned with the self-locking groove and inserted. At this time, the top plate will abut against the top inclined plate, and the top inclined plate will move inward, which in turn will cause the fixing block to move the clamping arc plate inward. The clamping arc plate clamps and fixes the fused cable. In order to facilitate the fixation of the fused end and avoid the phenomenon of the movable end, this device can be fixed by the first connecting ring and the second connecting ring after the fusion is completed, realizing the self-locking function and protecting the outer wall of the cable. At the same time, the clamping arc plate clamps and holds the outer wall of the cable to prevent the movement. The clamping and holding of the cable by this device can automatically fix it after docking, which is convenient to use.
[0009] Preferably, a locking plate is slidably connected to the inner wall of the self-locking groove, a compression spring is fixedly connected to one end of the locking plate, and the other end of the compression spring is fixedly connected to the inner wall of the second connecting ring.
[0010] Preferably, the outer wall of the first connecting ring is provided with a sealing groove along its circumference, and the sealing groove matches the water-blocking ring; the outer wall of the top plate is provided with a locking groove, and the locking groove matches the clamping plate; in order to avoid the phenomenon of falling off after locking, this device uses double locking to ensure the stability of the connection. After the top plate is inserted into the self-locking groove, the locking groove on the outer wall of the top plate will lock with the clamping plate to achieve a second fixing effect and prevent the top plate from falling off. At the same time, after the locking is completed, by rotating the fastening nut, the fastening nut is positioned at the gap between the two, and the water-blocking ring and the sealing groove are sealed. The fastening nut can also further increase the stability and seal the gap between the two rings again.
[0011] Preferably, an inner ring groove is formed on the inner wall of the second fixing ring, and a push-off shaft is slidably connected inside the inner ring groove. A push-off inclined ring is fixedly installed on the outer wall of the push-off shaft, and a downward pressure shaft is slidably connected inside the second fixing ring. The second fixing ring has the same structure as the first fixing ring. A downward pressure spring is fixedly installed at one end of the push-off shaft inside the first fixing ring, and the other end of the downward pressure spring is fixedly connected to the inner side wall of the inner ring groove. The push-off inclined ring inside the second fixing ring is in the opposite direction to that inside the first fixing ring. In the initial state, the second fixing ring... When the pressing shaft is at its uppermost position, it abuts against the smaller diameter end of the abutting inclined ring. When the abutting shaft is displaced inward under force, the abutting diameter of the abutting inclined ring against the pressing shaft increases, thereby causing the pressing shaft to displace outward. At the same time, the pressing shaft inside the first fixed ring of this device is at its uppermost position, abutting against the smaller diameter end of the abutting inclined ring. The fastening nut abuts against the abutting shaft, which is located inside the inner ring groove. The pressing spring is in a compressed state. When the fastening nut is displaced, the abutting diameter of the abutting inclined ring against the pressing shaft increases under the action of the pressing spring, thereby causing the pressing shaft to displace outward.
[0012] Preferably, one end of the downward pressing shaft is fixedly connected to the outer wall of the fastening arc plate, and the fastening arc plate is slidably connected inside the outer fixing sleeve; a hinge plate is hinged to the inner wall of the fastening arc plate, a clamping plate is fixedly installed on the outer wall of the hinge plate, a top extension spring is fixedly installed on the outer wall of the hinge plate, the other end of the top extension spring is fixedly connected to the inner wall of the fastening arc plate, a clamping block is fixedly installed on the outer wall of the hinge plate, and a limiting block is slidably connected to the outer wall of the clamping block through a clamping spring; the clamping block matches the cross-shaped clamping groove, and the cross-shaped clamping groove is located on the inner wall of the fastening arc plate; a fastening threaded arc plate is fixedly installed at one end of the outer fixing sleeve, the fastening threaded arc plate is composed of multiple pieces, and the outer wall of the fastening threaded arc plate is threaded... The device features a threaded connection with a stop nut. When the nut slides, the stop shaft on the second fixing ring is pushed against, causing the lower pressure shaft to move the fastening arc plate inward. At this time, the hinge plate clamps the outer wall of the cable, the angle of the hinge plate decreases, the extension spring is compressed, and the locking block engages with the cross slot. This device uses a hinge plate to fix the outer end of the fusion splice cable, achieving an automatic locking function. It also reduces vibration and prevents detachment. After the hinge plate is pressed and locked, the locking block engages with the cross slot, achieving a limiting function. By fastening the threaded arc plate and the stop nut, the device can fix the outer end of the fusion splice cable, achieving simultaneous fixation of the external end and the fusion splice end.
[0013] Preferably, the battery cell is covered with an inner insulation layer, the inner insulation layer is wound with a semiconductor strip, the semiconductor strip is covered with a shielding layer, the shielding layer is covered with an outer insulation layer, and a sealing sleeve is provided outside the outer insulation layer. When using this device, the end wall of the cable is ground into a bevel, and then the inner insulation layer, semiconductor strip, shielding layer and outer insulation layer are wrapped in sequence, and then the sealing sleeve is snapped on to achieve all-round protection.
[0014] Preferably, a fastening shaft is fixedly installed on the inner wall of the sealing sleeve, the fastening shaft matching the fastening groove, and the fastening groove being located on the outer wall of the cable.
[0015] Preferably, a top extension shaft is slidably connected inside the fastening shaft, and a top extension inclined ring is fixedly installed on the outer wall of the top extension shaft; a bottom support shaft is slidably connected on the inner wall of the fastening shaft, and the bottom support shaft matches the top extension inclined ring; in order to ensure the sealing of the battery cell after fusion welding, this device uses a sealing sleeve for snap-fit sealing, and then uses a connecting ring for multiple sealing to ensure the sealing effect. After the fastening shaft of this device is inserted into the inner wall of the fastening groove, the top extension shaft abuts against the bottom support shaft to achieve a fixing effect, preventing the insulation connection part on the fusion welding end from falling off. Through multiple sealing and fixing, damage caused by long-term use or outdoor weather is avoided, ensuring the stability of the cable.
[0016] The beneficial effects of this invention are as follows: 1. This device cuts open the outer walls of two cables and fuses the two ends of the two battery cores together, making the structure of the two fused battery cores consistent with the original battery cores. This achieves a tight connection between the two fused battery cores and the original cables, avoiding the phenomenon of loose ends. This ensures that multiple cables connected in pairs will not fail due to the connection with the joint, thus meeting the needs of actual production and transportation. After connection, the device, through the setting of the first joint and the second joint, can achieve the function of inserting and fixing the outer wall after the two cables are fused. During insertion, the outer wall of the cable is fixed, which can achieve the function of self-locking, sealing and water blocking, and prevent the phenomenon of falling off due to vibration.
[0017] 2. To facilitate the fixing of the fusion splice ends and prevent the phenomenon of movable ends, this device can lock and fix the cable after the fusion is completed by snapping the first connecting ring and the second connecting ring together, achieving a self-locking function and protecting the outer wall of the cable. At the same time, the clamping arc plate clamps and holds the outer wall of the cable to prevent movement. The clamping and holding of the cable by this device can automatically fix it after the connection, making it convenient to use.
[0018] 3. To prevent the device from falling off after locking, it uses a double locking mechanism to ensure connection stability. After the top plate is inserted into the self-locking groove, the locking groove on the outer wall of the top plate will lock with the locking plate, achieving a second fixing effect and preventing the top plate from falling off. At the same time, after the locking is completed, by rotating the fastening nut, the fastening nut is positioned at the gap between the two, and the water-blocking ring and the sealing groove are sealed. The fastening nut can also further increase stability and seal the gap between the two rings again.
[0019] 4. This device is used to fix the outer end of the fusion splice cable by means of a hinge plate, which realizes the function of automatic snap-fit. At the same time, this device can reduce vibration and prevent detachment. After the hinge plate is pressed and snapped, the snap-fit block of this device engages with the cross-shaped snap-fit groove to realize the function of limiting position. This device can fix the outer end of the fusion splice cable by tightening the threaded arc plate and the abutment nut, realizing the simultaneous fixation of the external end and the fusion splice end.
[0020] 5. To ensure the sealing of the battery core after fusion welding, this device uses a sealing sleeve for snap-fit sealing, followed by multiple sealing operations using a connecting ring to guarantee the sealing effect. After the fastening shaft of this device is inserted into the inner wall of the fastening groove, the top extension shaft abuts against the bottom shaft to achieve a fixing effect, preventing the insulation connection on the fusion end from falling off. Through multiple sealing and fixing, damage caused by long-term use or outdoor weather conditions is avoided, ensuring the stability of the cable. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the first three-dimensional state of the present invention; Figure 2 This is a schematic diagram of the second three-dimensional state of the present invention from the front view; Figure 3 This is a schematic diagram of the interior of the cable of the present invention; Figure 4 This is a schematic cross-sectional view of the second connecting ring of the present invention; Figure 5 This is a schematic diagram of the interior of the second connecting ring of the present invention; Figure 6 This is a schematic diagram of the end of the first connecting ring of the present invention; Figure 7 This is a schematic diagram of a cross-section of the second fixing ring of the present invention; Figure 8 This is a schematic cross-sectional view of the first fixing ring of the present invention; Figure 9 This is a schematic diagram showing a cross-section of the external fixing sleeve of the present invention; Figure 10 This is a schematic diagram of the hinge plate of the present invention; Figure 11This is a three-dimensional schematic diagram of the sealing sleeve of the present invention; Figure 12 This is a schematic diagram of the interior of the fastening shaft of the present invention.
[0022] In the diagram: 1. Cable; 2. External fixing sleeve; 201. Fastening arc plate; 202. Hinge plate; 203. Clamping plate; 204. Top extension spring; 205. Cross groove; 206. Clamping block; 207. Clamping spring; 208. Limiting block; 209. Fastening threaded arc plate; 210. Abutment nut; 3. First retaining ring; 301. Compression spring; 4. Inner fixing sleeve; 401. Clamping arc plate; 402. Fixing block; 5. Second fixing ring; 501. Inner ring groove; 502. Abutting shaft; 503. Abutting inclined ring; 504. Lower pressing shaft; 6. Battery cell; 601. Inner insulation layer; 602. Semiconductor strip; 603. Shielding layer; 604. Outer insulation layer; 605. Sealing sleeve; 606. Fastening shaft; 607. Fastening groove; 608. Top extension shaft; 609. Top extension inclined ring; 610. Abutment shaft; 7. First connecting ring; 701. Sealing groove; 8. Second connecting ring; 801. Water-blocking ring; 802. Snap-fit cavity; 803. Self-locking groove; 804. Top plate; 805. Top inclined plate; 806. Clamping plate; 807. Compression spring; 808. Locking groove; 9. Tighten the nuts. Detailed Implementation
[0023] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0024] A fusion-bonded restoring cross-linked cable straight connector, as shown in the attached document. Figure 1-3As shown, the assembly includes: two cables 1 to be fused, each cable 1 containing a battery core 6; an insulating connection component composed of multiple layers, located on the outer wall of the cut-open battery core 6; a first connector, consisting of an outer fixing sleeve 2, a first fixing ring 3, a first connecting ring 7, and an inner fixing sleeve 4, the inner fixing sleeve 4 being fixedly connected to one end of the outer fixing sleeve 2, the first connecting ring 7 located on the outer wall of the inner fixing sleeve 4, the first fixing ring 3 located on the outer wall of the outer fixing sleeve 2, and a fastening nut 9 threaded onto the outer wall of the first connecting ring 7; and a second connector, consisting of an outer fixing sleeve 2, a second fixing ring 5, a second connecting ring 8, and an inner fixing sleeve 4, the second connecting ring 8 located on the outer wall of the inner fixing sleeve 4, and the second fixing ring 5 located on the outer wall of the outer fixing sleeve 2. On the outer wall, the first connector matches the second connector; this device cuts open the outer wall of the two cables 1 and welds the two ends of the two battery cores 6 together, so that the structure of the two welded battery cores 6 is consistent with that of the original battery cores 6, thereby achieving a tight connection between the two welded battery cores 6 and the original cable 1, avoiding the phenomenon of movable ends, thus ensuring that multiple cables 1 will not fail due to the connection with the connector after being connected in pairs, in order to meet the needs of actual production and transportation. After connection, this device, through the setting of the first connector and the second connector, can achieve the function of inserting and fixing the outer wall after the two cables 1 are welded. When inserting, the outer wall of the cable 1 is fixed, which can achieve the function of self-locking, sealing and water blocking, and avoid the phenomenon of falling off due to vibration.
[0025] As attached Figure 4 As shown, a water-blocking ring 801 is fixedly installed on the outer wall of the second connecting ring 8. A snap-fit cavity 802 is opened inside the second connecting ring 8. The snap-fit cavity 802 is interconnected with the self-locking groove 803. The self-locking groove 803 is located on the outer wall of the second connecting ring 8. A top plate 804 is connected to the outer wall of the second connecting ring 8 in a staggered manner with the self-locking groove 803. The first connecting ring 7 has the same structure as the second connecting ring 8. The top plate 804 on the outer wall of the first connecting ring 7 matches the self-locking groove 803 on the second connecting ring 8. The first connecting ring 7 and the second connecting ring 8 of this device match each other, and the two are connected to the self-locking groove 803 through the top plate 804.
[0026] As attached Figure 4-5As shown, the inner fixing sleeve 4 has a clamping arc plate 401 slidably connected inside, and there are multiple clamping arc plates 401. A fixing block 402 is fixedly installed on the outer wall of the clamping arc plate 401. The snap-fit cavity 802 has a sliding connection of abutting inclined plate 805 inside, and the thickness of the abutting inclined plate 805 decreases from the outside to the inside. The abutting inclined plate 805 matches the fixing block 402. After the battery cell 6 is welded, the cable 1 is passed through the outer fixing sleeve 2 and the inner fixing sleeve 4, so that the welded end is located inside the two inner fixing sleeves 4. At this time, in order to avoid the shaking of the connection end and the instability of the connection caused by external vibration, the first connecting ring 7 and the second connecting ring 8 are docked to achieve the fixing function. When the two rings are docked, the abutting plate 804 on the outer wall of the two rings It will be inserted into the self-locking groove 803, causing the abutment plate 804 and the abutment inclined plate 805 to abut against each other. The abutment inclined plate 805 will move inward, which will cause the fixing block 402 to drive the clamping arc plate 401 to move inward. The clamping arc plate 401 clamps and fixes the fused cable 1. In order to facilitate the fixation of the fused end and avoid the phenomenon of the movable end, after the fusion is completed, this device can be fixed by the first connecting ring 7 and the second connecting ring 8 to achieve the self-locking function, which protects the outer wall of the cable 1. At the same time, the clamping arc plate 401 clamps and holds the outer wall of the cable 1 to prevent the phenomenon of movement. The clamping and holding of the cable 1 by this device can automatically fix it after docking, which is convenient to use.
[0027] As attached Figure 5 As shown, a locking plate 806 is slidably connected to the inner wall of the self-locking groove 803. A compression spring 807 is fixedly connected to one end of the locking plate 806, and the other end of the compression spring 807 is fixedly connected to the inner wall of the second connecting ring 8.
[0028] As attached Figure 6 As shown, the outer wall of the first connecting ring 7 has a sealing groove 701 along its circumference, which matches the water-blocking ring 801; the outer wall of the abutment plate 804 has a locking groove 808, which matches the clamping plate 806; in order to avoid the phenomenon of falling off after clamping, this device uses double clamping to ensure the stability of the connection. After the abutment plate 804 is inserted into the self-locking groove 803, the locking groove 808 on the outer wall of the abutment plate 804 will clamp with the clamping plate 806 to achieve a second fixing effect and prevent the abutment plate 804 from falling off. At the same time, after the clamping is completed, by rotating the fastening nut 9, the fastening nut 9 is located at the gap between the two, and the water-blocking ring 801 and the sealing groove 701 are sealed. The fastening nut 9 can also increase the stability again and seal the gap between the two rings again.
[0029] As attached Figure 7-8As shown, an inner ring groove 501 is formed on the inner wall of the second fixing ring 5. A push-off shaft 502 is slidably connected inside the inner ring groove 501. A push-off inclined ring 503 is fixedly installed on the outer wall of the push-off shaft 502. A downward pressing shaft 504 is slidably connected inside the second fixing ring 5. The second fixing ring 5 has the same structure as the first fixing ring 3. A downward pressing spring 301 is fixedly installed at one end of the push-off shaft 502 inside the first fixing ring 3. The other end of the downward pressing spring 301 is fixedly connected to the inner side wall of the inner ring groove 501. The push-off inclined ring 503 inside the second fixing ring 5 is in the opposite direction to that inside the first fixing ring 3. In the initial state, the downward pressing shaft 504 inside the second fixing ring 5 is at its uppermost position. The downward pressing shaft 504 and the push-off inclined ring 503 are slidably connected inside the second fixing ring 5. The smaller diameter end of the top inclined ring 503 abuts against the shaft. When the abutting shaft 502 is displaced inward under force, the abutting diameter of the top inclined ring 503 and the lower pressing shaft 504 will increase, thereby causing the lower pressing shaft 504 to move outward. At the same time, the lower pressing shaft 504 inside the first fixed ring 3 of this device is in the uppermost state, and the lower pressing shaft 504 abuts against the smaller diameter end of the top inclined ring 503. The fastening nut 9 abuts against the shaft 502. The abutting shaft 502 is located inside the inner ring groove 501. The lower pressing spring 301 is in a compressed state. When the fastening nut 9 moves, under the action of the lower pressing spring 301, the abutting diameter of the top inclined ring 503 and the lower pressing shaft 504 increases, thereby causing the lower pressing shaft 504 to move outward.
[0030] As attached Figure 1 and 9As shown in Figure -10, one end of the lower pressure shaft 504 is fixedly connected to the outer wall of the fastening arc plate 201, and the fastening arc plate 201 is slidably connected inside the outer fixing sleeve 2; a hinge plate 202 is hinged to the inner wall of the fastening arc plate 201, a clamping plate 203 is fixedly installed on the outer wall of the hinge plate 202, a top extension spring 204 is fixedly installed on the outer wall of the hinge plate 202, the other end of the top extension spring 204 is fixedly connected to the inner wall of the fastening arc plate 201, a clamping block 206 is fixedly installed on the outer wall of the hinge plate 202, and a limiting block 208 is slidably connected to the outer wall of the clamping block 206 through a clamping spring 207. The clamping block 206 matches the cross-shaped clamping groove 205, which is located on the inner wall of the fastening arc plate 201; a fastening threaded arc plate 209 is fixedly installed at one end of the outer fixing sleeve 2, the fastening threaded arc plate 209 is composed of multiple pieces, and a stop is threadedly connected to the outer wall of the fastening threaded arc plate 209. Nut 210; When the device slides while fastening nut 9, the abutting shaft 502 on the second fixing ring 5 is pushed against, causing the lower pressing shaft 504 to drive the fastening arc plate 201 to move inward. At this time, the hinge plate 202 will clamp with the outer wall of the cable 1, the angle of the hinge plate 202 decreases, the extension spring 204 is compressed, and the locking block 206 engages with the cross slot 205. In order to fix the outer end of the fusion splice cable 1, the device uses the hinge plate 202 for fixing, realizing the automatic locking function. At the same time, the device can reduce vibration and prevent detachment. After the hinge plate 202 is pressed and locked, the locking block 206 of the device engages with the cross slot 205 to realize the limiting function. The device can fix the outer end of the fusion splice cable 1 by fastening the threaded arc plate 209 and the abutting nut 210, realizing the simultaneous fixing of the outer end and the fusion end.
[0031] As attached Figure 3 As shown, the battery cell 6 is covered with an inner insulation layer 601, the inner insulation layer 601 is wrapped with a semiconductor strip 602, the semiconductor strip 602 is covered with a shielding layer 603, the shielding layer 603 is covered with an outer insulation layer 604, and a sealing sleeve 605 is provided outside the outer insulation layer 604. When using this device, the end wall of the cable 1 is ground into a bevel, and then the inner insulation layer 601, semiconductor strip 602, shielding layer 603 and outer insulation layer 604 are wrapped in sequence, and then the sealing sleeve 605 is snapped on to achieve all-round protection.
[0032] As attached Figure 11 As shown, a fastening shaft 606 is fixedly installed on the inner wall of the sealing sleeve 605. The fastening shaft 606 matches the fastening groove 607, which is located on the outer wall of the cable 1.
[0033] As attached Figure 12 As shown, a top extension shaft 608 is slidably connected inside the fastening shaft 606, and a top extension inclined ring 609 is fixedly installed on the outer wall of the top extension shaft 608; A push-off shaft 610 is slidably connected to the inner wall of the fastening shaft 606, and the push-off shaft 610 matches the top extension inclined ring 609. In order to ensure the sealing of the battery cell 6 after fusion welding, this device uses a sealing sleeve 605 for snap-fit sealing, and then uses a connecting ring for multiple sealing to ensure the sealing effect. After the fastening shaft 606 is inserted into the inner wall of the fastening groove 607, the top extension shaft 608 pushes against the push-off shaft 610 to achieve the fixing effect and prevent the insulation connection part on the fusion end from falling off. Through multiple sealing and fixing, damage caused by long-term use or outdoor weather is avoided, and the stability of the cable 1 is guaranteed.
[0034] It should be noted that in the description of this invention, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate direction or positional relationships, are based on the direction or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0035] Furthermore, it should be noted that, in the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0036] The technical solution of the present invention has been described above with reference to the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will all fall within the scope of protection of the present invention.
Claims
1. A fusion-bonded reconnector for cross-linked cables, characterized in that, include: Two cables (1) to be fused together, wherein the cables (1) are provided with an internal battery (6). An insulating connection component, which is composed of multiple layers, is located on the outer wall of the cut-open battery cell (6); The first connector is composed of an outer fixing sleeve (2), a first fixing ring (3), a first connecting ring (7) and an inner fixing sleeve (4). The inner fixing sleeve (4) is fixedly connected to one end of the outer fixing sleeve (2). The first connecting ring (7) is located on the outer wall of the inner fixing sleeve (4). The first fixing ring (3) is located on the outer wall of the outer fixing sleeve (2). A fastening nut (9) is threaded onto the outer wall of the first connecting ring (7). The second connector is composed of an outer fixing sleeve (2), a second fixing ring (5), a second connecting ring (8) and an inner fixing sleeve (4). The second connecting ring (8) is located on the outer wall of the inner fixing sleeve (4), and the second fixing ring (5) is located on the outer wall of the outer fixing sleeve (2). The first connector matches the second connector.
2. The fusion-bonded reconnector for cross-linked cables according to claim 1, characterized in that, A water-blocking ring (801) is fixedly installed on the outer wall of the second connecting ring (8). A snap-fit cavity (802) is opened inside the second connecting ring (8). The snap-fit cavity (802) is connected to the self-locking groove (803). The self-locking groove (803) is located on the outer wall of the second connecting ring (8). A top plate (804) is connected to the self-locking groove (803) on the outer wall of the second connecting ring (8) in a staggered manner. The first connecting ring (7) has the same structure as the second connecting ring (8). The top plate (804) on the outer wall of the first connecting ring (7) matches the self-locking groove (803) on the second connecting ring (8).
3. A fusion-welded reconnector for cross-linked cables according to claim 2, characterized in that, The inner fixing sleeve (4) is slidably connected to a clamping arc plate (401), and there are multiple clamping arc plates (401). A fixing block (402) is fixedly installed on the outer wall of the clamping arc plate (401). The snap-fit cavity (802) is slidably connected to a top inclined plate (805), the thickness of which decreases from the outside to the inside, and the top inclined plate (805) matches the fixing block (402).
4. A fusion-welded reconnector for cross-linked cables according to claim 3, characterized in that, A locking plate (806) is slidably connected to the inner wall of the self-locking groove (803). A compression spring (807) is fixedly connected to one end of the locking plate (806), and the other end of the compression spring (807) is fixedly connected to the inner wall of the second connecting ring (8).
5. A fusion-welded reconnector for cross-linked cables according to claim 4, characterized in that, The outer wall of the first connecting ring (7) is provided with a sealing groove (701) along its circumferential direction, and the sealing groove (701) matches the water-blocking ring (801); The outer wall of the abutment plate (804) is provided with a locking groove (808), which matches the locking plate (806).
6. A fusion-welded reconnector for cross-linked cables according to claim 5, characterized in that, An inner ring groove (501) is provided on the inner wall of the second fixing ring (5). A push shaft (502) is slidably connected inside the inner ring groove (501). A push inclined ring (503) is fixedly installed on the outer wall of the push shaft (502). A pressing shaft (504) is slidably connected inside the second fixing ring (5). The second fixing ring (5) has the same structure as the first fixing ring (3). A downward pressure spring (301) is fixedly installed at one end of the abutting shaft (502) inside the first fixing ring (3). The other end of the downward pressure spring (301) is fixedly connected to the inner side wall of the inner ring groove (501). The second fixing ring (5) is opposite in direction to the abutting inclined ring (503) inside the first fixing ring (3).
7. A fusion-welded reconnector for cross-linked cables according to claim 6, characterized in that, One end of the pressing shaft (504) is fixedly connected to the outer wall of the fastening arc plate (201), and the fastening arc plate (201) is slidably connected inside the outer fixing sleeve (2); A hinge plate (202) is hinged to the inner wall of the fastening arc plate (201). A clamping plate (203) is fixedly installed on the outer wall of the hinge plate (202). A top extension spring (204) is fixedly installed on the outer wall of the hinge plate (202). The other end of the top extension spring (204) is fixedly connected to the inner wall of the fastening arc plate (201). A clamping block (206) is fixedly installed on the outer wall of the hinge plate (202). A limiting block (208) is slidably connected to the outer wall of the clamping block (206) through a clamping spring (207). The clamping block (206) matches the cross-shaped groove (205). The cross-shaped groove (205) is located on the inner wall of the fastening arc plate (201). One end of the outer fixing sleeve (2) is fixedly installed with a fastening threaded arc plate (209). The fastening threaded arc plate (209) is composed of multiple pieces, and a stop nut (210) is threadedly connected to the outer wall of the fastening threaded arc plate (209).
8. A fusion-welded reconnector for cross-linked cables according to claim 7, characterized in that, The battery cell (6) is covered with an inner insulating layer (601), the inner insulating layer (601) is wrapped with a semiconductor strip (602), the semiconductor strip (602) is covered with a shielding layer (603), the shielding layer (603) is covered with an outer insulating layer (604), and a sealing sleeve (605) is provided on the outer insulating layer (604).
9. A fusion-welded reconnector for cross-linked cables according to claim 8, characterized in that, A fastening shaft (606) is fixedly installed on the inner wall of the sealing sleeve (605). The fastening shaft (606) matches the fastening groove (607), which is located on the outer wall of the cable (1).
10. A fusion-welded reconnector for cross-linked cables according to claim 9, characterized in that, The fastening shaft (606) is internally slidably connected to the top extension shaft (608), and the top extension inclined ring (609) is fixedly installed on the outer wall of the top extension shaft (608). A push-off shaft (610) is slidably connected to the inner wall of the fastening shaft (606), and the push-off shaft (610) matches the top extension inclined ring (609).