Moisture-absorbing, quick-drying and solvent-drop-free integrated shirt and manufacturing method thereof

Abstract

The invention belongs to the technical field of shirt preparation, and discloses a moisture-absorbing, quick-drying and solution-drop-free integrated shirt and a manufacturing method thereof.The moisture-absorbing, quick-drying and solution-drop-free integrated shirt comprises a shirt body, the shirt body comprises a shirt fabric for tailoring and forming the shirt, and the shirt fabric comprises an inner moisture-absorbing layer, a middle humidity adjusting layer and an outer breathable layer. The quick-drying agent is stably and long-acting filled in the fabric of the shirt, sweat molecules are quickly diffused from the inside of the fabric to the outside, evaporation is accelerated, the quick-drying performance of the shirt is improved, sweat is quickly evaporated, the shirt is kept dry and comfortable, the time of the sweat staying on the surface of the fabric is shortened, and the shirt is more comfortable. Meanwhile, in cooperation with the combined arrangement of the inner moisture absorption layer, the middle moisture adjusting layer and the outer breathable layer, on one hand, the moisture absorption and quick drying effects are achieved, the wearing comfort is improved, on the other hand, the problem of solution drops is solved, solution drops are prevented from being formed, the use risk in special occasions is reduced, the comprehensive wearing attractiveness is improved, and the shirt is good in comprehensive wearing experience, high in safety and good in use effect.

Description

Technical Field

[0001] This invention belongs to the field of shirt manufacturing technology, specifically a shirt that integrates moisture absorption, quick drying, and no dripping, and its manufacturing method. Background Technology

[0002] A shirt is a type of upper garment, typically made of fabrics such as cotton, linen, or silk. It is characterized by a collar and sleeves, and usually has buttons or other fastening devices on the front. Shirts are used in various occasions and settings, including formal events, business activities, and leisure activities. Shirts come in a wide variety of types and styles, including short-sleeved shirts, long-sleeved shirts, Oxford shirts, striped shirts, and plaid shirts.

[0003] In existing shirts, the wearer may experience discomfort due to sweating in humid or high-temperature environments. If the clothing cannot absorb and wick away moisture quickly, the sweat will feel hot and sticky on the skin, leading to bacterial growth and odor. Residual sweat on the shirt can form droplets that pose a potential risk of skin injury, especially in certain work scenarios or environments such as laboratories and medical institutions, where splashes of the droplets could cause accidental injury. Overall, the shirts offer poor comfort and safety, resulting in unsatisfactory wearing performance. Summary of the Invention

[0004] The purpose of this invention is to provide a moisture-wicking, quick-drying, and non-drip-forming shirt and its manufacturing method, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a moisture-wicking, quick-drying, and non-drip shirt and its manufacturing method, comprising a shirt body, wherein the shirt body comprises a shirt fabric cut and shaped into the shirt, the shirt fabric comprising an inner moisture-wicking layer, a middle moisture-regulating layer and an outer breathable layer, wherein a moisture-wicking treatment layer is provided between the inner moisture-wicking layer and the middle moisture-regulating layer, and a quick-drying coating is provided between the middle moisture-regulating layer and the outer breathable layer;

[0006] The moisture-absorbing layer includes moisture-absorbing particles and an adhesive;

[0007] The quick-drying coating includes a quick-drying agent, an adhesive, and additives.

[0008] Preferably, there are two middle moisture-regulating layers and two outer breathable layers. The two middle moisture-regulating layers are symmetrically distributed on both sides of the inner moisture-absorbing layer, and the outer breathable layers correspond one-to-one with the middle moisture-regulating layers and are both located on the outside of the middle moisture-regulating layers.

[0009] Preferably, the inner moisture-absorbing layer is made of polyester, the middle moisture-regulating layer is made of a mixture of phase change fibers and moisture-regulating fibers, and the outer breathable layer is made of nylon fabric.

[0010] Preferably, the moisture-absorbing particles are prepared by mixing silica gel and polyester microbeads, and the adhesive is a coating adhesive.

[0011] Preferably, the quick-drying agent is any one or more of organic solvents, polymer resins and silicone oils, and the additives are any one or more of dispersants, epoxy resins and antibacterial agents.

[0012] A method for manufacturing a moisture-wicking, quick-drying, and drip-free shirt includes the following steps:

[0013] Step 1: Select fabrics: Select fabrics for the inner moisture-absorbing layer, the middle moisture-regulating layer, and the outer breathable layer respectively;

[0014] Step 2: Coating preparation: This includes the preparation of the moisture-absorbing layer and the quick-drying coating;

[0015] Step 3: Coating: Apply the above coating evenly to the surface of the fabric, and then dry and cure it.

[0016] Step 4: Fabric preparation: The coated fabric is prepared and cut to take the shape and size of a shirt.

[0017] Step 5: Hot pressing treatment: The shirt is hot-pressed under certain temperature and pressure to improve the adhesion of the coating and the comfort of the garment.

[0018] Step 6: Quality Inspection: Inspect the finished shirts to ensure that all performance indicators meet the requirements, and then package and ship them out of the factory.

[0019] The beneficial effects of this invention are as follows:

[0020] This invention adds a moisture-absorbing layer and a quick-drying coating. Utilizing the moisture-absorbing particles and adhesive in the moisture-absorbing layer, the particles are stably and effectively fixed within the fabric, rapidly absorbing sweat from the shirt and dispersing it across the entire fabric surface. This improves the shirt's moisture absorption performance, allowing sweat to be quickly absorbed and diffused, reducing the time sweat remains on the shirt surface. Furthermore, the addition of adhesives and additives ensures that the quick-drying agent is stably and effectively incorporated into the fabric, rapidly diffusing sweat molecules from the inside of the fabric to the outside and accelerating evaporation, further enhancing the shirt's quick-drying performance. This keeps the shirt dry and comfortable, reducing the time sweat remains on the fabric surface. Simultaneously, the combined arrangement of an inner moisture-absorbing layer, a middle moisture-regulating layer, and an outer breathable layer achieves both moisture-absorbing and quick-drying effects, improving wearing comfort. Furthermore, it addresses the issue of dripping, preventing drip formation and reducing the risk of dripping in special situations, improving the overall aesthetics of the shirt. The shirt offers a superior overall wearing experience, high safety, and excellent performance. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the shirt body of the present invention;

[0022] Figure 2 This is a schematic diagram of the shirt fabric of the present invention;

[0023] Figure 3 for Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0024] In the diagram: 1. Shirt body; 11. Shirt fabric; 111. Inner moisture-wicking layer; 112. Middle moisture-regulating layer; 113. Outer breathable layer; 114. Moisture-wicking treatment layer; 115. Quick-drying coating. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] like Figures 1 to 3 As shown, this embodiment of the invention provides a moisture-wicking, quick-drying, and non-drip shirt and its manufacturing method, including a shirt body 1, the shirt body 1 including a shirt fabric 11 cut and shaped into the shirt, the shirt fabric 11 including an inner moisture-wicking layer 111, a middle moisture-regulating layer 112 and an outer breathable layer 113, a moisture-wicking treatment layer 114 is provided between the inner moisture-wicking layer 111 and the middle moisture-regulating layer 112, and a quick-drying coating 115 is provided between the middle moisture-regulating layer 112 and the outer breathable layer 113;

[0027] The moisture-absorbing layer 114 includes moisture-absorbing particles and an adhesive;

[0028] The quick-drying coating 115 includes a quick-drying agent, an adhesive, and additives.

[0029] There are two middle moisture-regulating layers 112 and two outer breathable layers 113. The two middle moisture-regulating layers 112 are symmetrically distributed on both sides of the inner moisture-absorbing layer 111. The outer breathable layers 113 correspond one-to-one with the middle moisture-regulating layers 112 and are both located on the outside of the middle moisture-regulating layers 112.

[0030] The combination of the inner moisture-wicking layer 111, the middle moisture-regulating layer 112, and the outer breathable layer 113 enables the shirt to achieve moisture-wicking, quick-drying, and drip-free effects. The inner moisture-wicking layer 111 is responsible for absorbing and storing sweat, the middle moisture-regulating layer 112 regulates moisture and improves moisture-wicking and quick-drying performance, and the outer breathable layer 113 helps moisture dissipate quickly, keeping the shirt dry. This structural design provides a better wearing experience and avoids skin irritation from a damp shirt.

[0031] The inner moisture-absorbing layer 111 is made of polyester, the middle moisture-regulating layer 112 is made of a mixture of phase change fiber and moisture-regulating fiber, and the outer breathable layer 113 is made of nylon fabric.

[0032] The inner moisture-absorbing layer 111, made of polyester, mainly functions to absorb and store sweat; the middle moisture-regulating layer 112, made of a mixture of phase change fibers and moisture-regulating fibers, absorbs the moisture in the inner layer and distributes it evenly to the outer fabric, thereby improving the overall moisture-wicking and quick-drying performance of the shirt; the outer breathable layer 113, made of nylon fabric, helps moisture to dissipate quickly, keeping the shirt dry and providing good breathability.

[0033] PCM (Phase Change Material) Fiber: PCM fibers can absorb and release heat, thus having a temperature regulation function. When the body sweats, this fiber can absorb excess heat and store it to maintain a comfortable body surface temperature. When the body needs heating, the stored heat is released to provide additional warmth.

[0034] Moisture-regulating fibers have the property of absorbing and regulating moisture, which can evenly distribute moisture to the entire fabric layer and improve the moisture absorption and quick-drying performance of clothing. These fibers are usually made of polyester or nylon.

[0035] The moisture-absorbing particles are prepared by mixing silica gel and polyester microbeads, and the adhesive is a coating adhesive.

[0036] In the preparation of the moisture-absorbing layer 114, silica gel and polyester microsphere moisture-absorbing materials are selected. The moisture-absorbing materials are pulverized or dispersed to make their particle size suitable for the coating process requirements. When preparing the adhesive solution, a suitable organic solvent or water can be selected as the solvent to dissolve or disperse the adhesive. The moisture-absorbing material is gradually added to the adhesive solution, and the moisture-absorbing agent is uniformly dispersed in the adhesive by stirring or high-shear mixing. The viscosity, rheology, and stability of the coating are adjusted, and appropriate additives such as dispersants and diluents can be added as needed. Finally, the moisture-absorbing layer is uniformly coated on the fabric by coating or spraying, and then dried and cured to form a coating with moisture-absorbing function.

[0037] The quick-drying agent is any one or more of organic solvents, polymer resins and silicone oils, and the additives are any one or more of dispersants, epoxy resins and antibacterial agents.

[0038] In preparing the quick-drying coating 115, firstly, suitable quick-drying agent materials are selected from organic solvents, polymer resins, and silicone oils; a quick-drying agent solution is prepared by selecting a suitable organic solvent or water as the solvent to dissolve or disperse the quick-drying agent; as needed, binders, additives, etc., are added to adjust the performance and characteristics of the coating; the quick-drying agent solution is evenly coated on the fabric using methods such as roller coating or spraying; after coating, drying and curing treatments are performed, and the drying and curing reaction of the coating is promoted by methods such as heating and ultraviolet irradiation to improve the durability and quick-drying performance of the coating.

[0039] A method for manufacturing a moisture-wicking, quick-drying, and drip-free shirt includes the following steps:

[0040] Step 1: Select fabrics: Select fabrics for the inner moisture-absorbing layer, the middle moisture-regulating layer, and the outer breathable layer respectively;

[0041] The inner moisture-absorbing layer 111 is made of polyester, which can quickly absorb sweat from the body and distribute it across the entire fabric surface; the middle moisture-regulating layer 112 is made of a blend of phase change fibers and moisture-regulating fibers: this fabric can absorb sweat from the moisture-absorbing layer and quickly diffuse it to the outside to achieve rapid evaporation and humidity regulation; the outer breathable layer 113 is made of nylon fabric: this fabric allows air to pass through freely, promoting air circulation inside and outside the garment and improving comfort.

[0042] The multi-layered fabric design achieves excellent moisture absorption, moisture regulation, and breathability, while enhancing the fabric's functionality and performance stability. The inner moisture-absorbing layer 111 quickly absorbs sweat from the body and distributes it across the entire fabric surface; the middle moisture-regulating layer 112 absorbs sweat from the inner moisture-absorbing layer and rapidly diffuses it outwards, achieving rapid evaporation and humidity regulation; the outer breathable layer 113 promotes air circulation, improving the garment's breathability and comfort. This multi-layered fabric design helps expel excess moisture and heat from the body, keeping the body dry and comfortable. It also meets the demand for high breathability and comfort in sportswear and outdoor clothing. In summary, this multi-layered fabric design achieves excellent moisture absorption, moisture regulation, and breathability, improving functionality and performance stability, and providing users with a better wearing experience.

[0043] Step 2: Coating preparation: including the preparation of moisture-absorbing layer 114 and quick-drying coating 115;

[0044] During the preparation process, it is essential to ensure that the moisture-absorbing particles are evenly distributed on the substrate and firmly bonded to it to improve the moisture absorption effect and service life. The ratio of the moisture-absorbing treatment layer 114 is adjusted according to specific needs to regulate the moisture absorption rate, avoiding excessively fast or slow absorption processes to adapt to changes in environmental conditions. The coating thickness is strictly controlled to prevent excessively thick coatings from causing drying difficulties or uneven drying. Conversely, excessively thin coatings may not meet product performance requirements. During coating, good adhesion between the fast-drying coating and the substrate must be ensured to prevent coating peeling or detachment, which would affect product quality and service life. A scientific waste treatment system is established, including waste liquid treatment and waste material recycling, to reduce environmental pollution.

[0045] Step 3: Coating: Apply the above coating evenly to the surface of the fabric, and then dry and cure it.

[0046] The specific requirements are as follows:

[0047] During the drying process, ensure that the ambient humidity and temperature are suitable to promote the rapid drying of the coating. Lower humidity and appropriate temperature can accelerate the drying speed.

[0048] Try to avoid a drying process that is too fast, as this may cause the surface of the coating to dry faster than the inside, resulting in the accumulation of internal moisture, which can lead to cracking or coating failure.

[0049] Slow drying can lead to prolonged drying time, increased production cycle, and even affect the performance of the coating. It is necessary to control the drying time reasonably to improve production efficiency.

[0050] During the curing process, it is essential to ensure that the coating is heated uniformly to avoid uneven curing caused by excessive temperature gradients. Appropriate heating equipment and methods should be used to ensure that the coating reaches the required curing temperature.

[0051] During the drying and curing process, the thickness of the coating must be controlled. An excessively thick coating may result in incomplete drying and uneven curing, while an excessively thin coating may not meet the performance requirements of the product.

[0052] During the drying process, it is important to control the evaporation rate of the coating to avoid evaporation that is too fast or too slow. Evaporation that is too fast may cause the surface to dry excessively, while evaporation that is too slow may cause the drying time to be prolonged.

[0053] After curing, the curing effect must be tested to ensure that the coating meets the required performance and quality requirements. Relevant testing methods and equipment, such as hardness testing and adhesion testing, should be used.

[0054] Step 4: Fabric preparation: The coated fabric is prepared and cut to take the shape and size of a shirt.

[0055] Based on the design dimensions and shape of the shirt, the fabric is cut using cutting equipment to obtain various parts of the shirt, such as the collar, sleeves, front and back panels; the fabric of each part is then spliced ​​and sewn together using professional sewing machines and techniques to ensure that the seams are strong and aesthetically pleasing.

[0056] Step 5: Hot pressing treatment: The shirt is hot-pressed under certain temperature and pressure to improve the adhesion of the coating and the comfort of the garment.

[0057] Place the cut shirt in a hot press, set the appropriate temperature and pressure, and during the hot pressing process, mold embossing can be applied to the shirt as needed to enhance its texture and decorative effect.

[0058] The specific requirements are as follows:

[0059] Ensure the work environment is clean and tidy, prepare the necessary materials and equipment, and stack the materials to be processed according to the design requirements, ensuring that the layers are neat and the materials are aligned.

[0060] Determine the appropriate hot-pressing temperature based on the material's properties and requirements. Use hot-pressing equipment for temperature control to ensure uniform temperature and achieve the desired hot-pressing temperature.

[0061] Pressure is controlled using hot pressing equipment. Appropriate pressure is applied according to design requirements, and the magnitude of the pressure is usually determined based on the type and thickness of the material.

[0062] Based on the material requirements and the characteristics of the hot pressing equipment, ensure sufficient hot pressing time to promote the melting, flow, and solidification of the material.

[0063] Step 6: Quality Inspection: Inspect the finished shirts to ensure that all performance indicators meet the requirements, and then package and ship them out of the factory.

[0064] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A moisture-wicking, quick-drying, and drip-free shirt, comprising a shirt body (1), characterized in that: The shirt body (1) includes a shirt fabric (11) cut and shaped into the shirt. The shirt fabric (11) includes an inner moisture-absorbing layer (111), a middle moisture-regulating layer (112), and an outer breathable layer (113). A moisture-absorbing treatment layer (114) is provided between the inner moisture-absorbing layer (111) and the middle moisture-regulating layer (112). A quick-drying coating (115) is provided between the middle moisture-regulating layer (112) and the outer breathable layer (113). The moisture-absorbing layer (114) includes moisture-absorbing particles and an adhesive; The quick-drying coating (115) includes a quick-drying agent, an adhesive, and additives.

2. The shirt with moisture-wicking, quick-drying, and drip-free properties according to claim 1, characterized in that: There are two of each of the middle moisture-regulating layer (112) and the outer breathable layer (113). The two middle moisture-regulating layers (112) are symmetrically distributed on both sides of the inner moisture-absorbing layer (111). The outer breathable layer (113) corresponds one-to-one with the middle moisture-regulating layer (112) and is located on the outside of the middle moisture-regulating layer (112).

3. The shirt with moisture-wicking, quick-drying, and non-drip properties according to claim 1, characterized in that: The inner moisture-absorbing layer (111) is made of polyester, the middle moisture-regulating layer (112) is made of a mixture of phase change fiber and moisture-regulating fiber, and the outer breathable layer (113) is made of nylon fabric.

4. The shirt with moisture-wicking, quick-drying, and drip-free properties according to claim 1, characterized in that: The moisture-absorbing particles are prepared by mixing silica gel and polyester microbeads, and the adhesive is a coating adhesive.

5. A shirt that combines moisture absorption, quick drying, and drip-free properties according to claim 1, characterized in that: The quick-drying agent is any one or more of organic solvents, polymer resins, and silicone oils, and the additives are any one or more of dispersants, epoxy resins, and antibacterial agents.

6. The method for manufacturing a moisture-wicking, quick-drying, and drip-free shirt according to claim 1, characterized in that: The production process includes the following steps: Step 1: Select fabrics: Select fabrics for the inner moisture-absorbing layer, the middle moisture-regulating layer, and the outer breathable layer respectively; Step 2: Coating preparation: This includes the preparation of the moisture-absorbing layer (114) and the quick-drying coating (115); Step 3: Coating: Apply the above coating evenly to the surface of the fabric, and then dry and cure it. Step 4: Fabric preparation: The coated fabric is prepared and cut to take the shape and size of a shirt. Step 5: Hot pressing treatment: The shirt is hot-pressed under certain temperature and pressure to improve the adhesion of the coating and the comfort of the garment. Step 6: Quality Inspection: Inspect the finished shirts to ensure that all performance indicators meet the requirements, and then package and ship them out of the factory.

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