Automatic template cleaning, oiling and intelligent tensioning integrated system
The intelligent tensioning integrated system with automatic template cleaning and oiling utilizes a PLC controller and sensors to achieve precise tensioning and cleaning, solving the problems of low efficiency and cumbersome demolding of precast parts in traditional template cleaning and oiling operations, and achieving efficient and stable cleaning and oiling results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-29
- Publication Date
- 2026-04-07
AI Technical Summary
Traditional template cleaning and oiling operations are labor-intensive, inefficient, and produce uneven cleaning results. Furthermore, the demolding process for precast components is cumbersome when adapting to templates of different sizes.
The system adopts an intelligent tensioning integrated system with automatic template cleaning and oiling. Through the linkage of pressure and displacement sensors with a PLC controller, it achieves precise control of tensioning pressure and displacement. Combined with adjustment and cleaning mechanisms, it can adapt to templates of different sizes and ensure smooth connection between cleaning and oiling processes.
It achieves highly efficient automation of the formwork cleaning and oiling process, ensuring thorough cleaning and uniform application of release agent, improving the quality of concrete pouring and the stability of demolding, and reducing formwork damage.
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Figure CN121798756A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of templates, specifically to a template automatic cleaning and oiling intelligent tensioning integrated system. BACKGROUND
[0002] Traditional template cleaning and oiling operations have many drawbacks. On the one hand, manual template cleaning is labor-intensive and inefficient. Due to the subjectivity and inconsistency of manual operation, the cleaning effect is difficult to guarantee, and impurities may remain, affecting the quality of subsequent concrete pouring. On the other hand, in the oiling process, manual application of release agent often results in uneven application, which not only affects the appearance quality of concrete components, but also may cause abnormal bonding between the template and the concrete, increasing the difficulty of template removal, and even damaging the template and concrete components.
[0003] In the process of cleaning the template, the efficiency is low. To solve the above problems, reference can be made to the existing technology (Chinese patent with application number CN202211027668.6 and application date August 25, 2022) disclosed in the bridge tower special template automatic cleaning device. The cleaning device can clean the inner surface of the template along the guide rails installed on both sides of the template by using a walking template cleaning vehicle. After cleaning, it can be turned over to the back to standby without affecting the construction, meeting the continuous operation requirements. The guide rails are consistent with the bending angle of the template, effectively guiding the movement of the walking template cleaning vehicle. Reference can also be made to the existing technology (Chinese patent with application number CN202420422005.2 and application date March 1, 2024) disclosed in a template cleaning device. The device is used for cleaning the template and includes a box body and a lifting assembly arranged in the box body. One side of the box body is provided with a cleaning assembly connected with the lifting assembly. The cleaning assembly includes a rotating drive and a cleaning disc connected with the driving end of the rotating drive. The rotating drive drives the cleaning disc to rotate to clean the template. The lifting assembly drives the cleaning assembly to move linearly towards or away from the template cleaning surface to quickly clean the used template.
[0004] Although the above-mentioned device can facilitate the cleaning of the template, it still has some deficiencies in use. When adapting to templates of different sizes for processing, there are precast components inside the template. At this time, the precast components need to be demolded with the template, so the cleaning and subsequent demolding operations are relatively cumbersome.
[0005] Therefore, we propose a template automatic cleaning and oiling intelligent tensioning integrated system to solve the problems mentioned above. SUMMARY
[0006] The template automatic cleaning and oiling intelligent tensioning integrated system aims to solve the problem that the prefabricated parts need to be demolded from the template when the template is still in the interior of the template of different sizes in the current market, and the cleaning and post-demolding operations are complicated.
[0007] To achieve the above object, the present application provides the following technical scheme:
[0008] The template automatic cleaning and oiling intelligent tensioning integrated system comprises a moving seat, a receiving plate fixedly installed at the top side of the moving seat, and a lifting device connected to the top of the receiving plate.
[0009] Preferably, the hydraulic control device is electrically connected with a PLC controller, the bottom of the moving seat is provided with a roller, the spraying range of the spray pipe covers the bonding area of the cleaning mechanism and the template, the left storage tank stores cleaning water, the right storage tank stores demolding agent, and the top of the storage tank is sealingly and closely provided with a closing cover.
[0010] Preferably, the adjusting mechanism comprises a worm fixed to the output end of the driving motor, a worm wheel meshingly connected to the outside of the worm, and a rotating sleeve fixed to the inside of the worm wheel.
[0011] Preferably, the inside of each of the two adjusting plates is connected with a guide telescopic rod near the lower end of the threaded rod, the two ends of the guide telescopic rod penetrate and slide in the interior of the moving seat, and the two adjusting plates are synchronously moved in opposite directions through the cooperation of the threaded rods and the rotating sleeve.
[0012] Preferably, the cleaning mechanism comprises a first cleaning roller rotatably arranged at the lower end of the adjusting plate, a second cleaning roller slidingly arranged at the bottom end of the first cleaning roller, a rotating screw threadedly connected to the inner side of the second cleaning roller, and the rotating screw is rotatably arranged at the top end of the first cleaning roller, and the top end of the rotating screw extends to the outer side of the first cleaning roller.
[0013] Preferably, the inner side of the first cleaning roller is provided with a matching groove, one side of the second cleaning roller is fitted in the inner side of the matching groove and slides along the matching groove, and the outer sides of the first cleaning roller and the second cleaning roller are fixedly provided with cleaning brushes, and the outer sides of the cleaning brushes are used to fit the side walls of the mold plate.
[0014] Preferably, the linkage mechanism comprises a rotating rod fixed at the top of the first cleaning roller, the outer side of the rotating rod is rotatably arranged in the inner side of the adjusting plate, the top of the rotating rod is fixed with a ratchet wheel at the center position, the outer side of the ratchet wheel is fitted with a pawl, the outer side of the pawl is rotatably arranged in the inner side of the elastic air bag, and the back of the pawl is fitted on one side of the elastic sheet.
[0015] Preferably, the two groups of pawls are oppositely arranged, the linkage mechanism further comprises a cam, the bottom of the cam is rotatably arranged at the top of the adjusting plate, and the cam forms a one-way rotation structure through the cooperation of the pawl and the ratchet wheel.
[0016] Preferably, the pawl is equally angularly arranged with two groups about the center position of the elastic air bag, one end of the elastic sheet is fixed in the inner side of the cam, and the elastic sheet is used to provide the pawl with a tightening force towards the ratchet wheel.
[0017] Preferably, the tensioning assembly comprises a tensioning jack, a pressure sensor and a displacement sensor, the pressure sensor is arranged at the oil inlet end of the tensioning jack, and the displacement sensor is arranged at the piston end of the tensioning jack; the PLC controller is electrically connected with the hydraulic control device, the pressure sensor and the displacement sensor through wires, and is used to control the output pressure of the hydraulic control device according to the pressure and displacement data
[0018] Compared with the prior art, the beneficial effects of the present application are: the mold plate automatic cleaning and oiling intelligent tensioning integrated system can realize accurate control of tensioning pressure and displacement through linkage of the PLC controller, the pressure sensor, the displacement sensor and the hydraulic control device, so as to avoid parameter deviation of traditional tensioning operation; the adjusting mechanism can drive two groups of adjusting plates to move reversely and synchronously, and the cleaning rollers can be lifted and lowered through the rotating screw, so as to adapt to mold plates of different sizes and thicknesses; when the cleaning mechanism rotates, the elastic air bag is compressed through the linkage mechanism, so that cleaning water or release agent is accurately sprayed to the surface of the mold plate through the spray pipe, so as to ensure smooth connection between the cleaning and oiling processes, guarantee subsequent concrete pouring and release quality, and specific contents are shown as follows:
[0019] 1. The tensioning assembly of the tensioning jack is matched with the oil inlet end pressure sensor and the piston end displacement sensor, real-time data acquisition and hydraulic output control are realized through the PLC controller, the over-tensioning or under-tensioning of the prestressed tendon can be effectively avoided, and the structural stability of the prefabricated part is ensured; the rollers at the bottom of the movable seat facilitate the overall movement of the equipment, the combination of the bearing plate and the lifting appliance can realize flexible hoisting of the assembly, and the applicability of the equipment in different construction scenes is improved; the sealing cover at the top of the storage box prevents the clean water and the release agent from being contaminated, the spraying range of the spray pipe covers the working area of the cleaning roller, the uniform application of the release agent is ensured, and the damage problem caused by the bonding of the formwork and the concrete is reduced.
[0020] 2. The matching groove of the first cleaning roller in the cleaning mechanism provides sliding guidance for the second cleaning roller, the height of the two rollers can be accurately adjusted by rotating the threaded part, the cleaning brush is closely attached to the side wall of the formwork with different thicknesses, and the complete removal of impurities is ensured; the ratchet wheel, the pawl and the cam of the linkage mechanism form a one-way rotation structure, the elastic air bag is extruded synchronously with the cleaning roller, and liquid spraying can be realized without additional power, thereby effectively saving energy consumption; the guide telescopic rod limits the movement trajectory of the adjusting plate, avoids the deviation of the equipment during cleaning or tensioning operation, and further improves the stability and reliability of the overall operation. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a front view structural schematic diagram of the present application;
[0022] Figure 2 It is a front view structural schematic diagram of the movable seat of the present application;
[0023] Figure 3 It is a front view structural schematic diagram of the present application; Figure 2
[0024] Figure 4 It is a front view structural schematic diagram of the hydraulic control of the present application;
[0025] Figure 5 It is a side view structural schematic diagram of the spray pipe of the present application;
[0026] Figure 6 It is a front view structural schematic diagram of the worm of the present application;
[0027] Figure 7 It is a front view structural schematic diagram of the second cleaning roller of the present application;
[0028] Figure 8 It is a front view structural schematic diagram of the present application; Figure 7
[0029] Figure 9 It is a front view structural schematic diagram of the cam of the present application;
[0030] Figure 10 A schematic diagram of a cam partial section structure of the present application.
[0031] In the figure: 1, mobile seat; 2, receiving plate; 3, lifting appliance; 4, hydraulic control; 5, telescopic oil pipe; 6, tensioning assembly; 61, tensioning jack; 62, pressure sensor; 63, displacement sensor; 7, driving motor; 8, worm; 9, worm gear; 10, rotating sleeve; 11, threaded rod; 12, adjusting plate; 13, guiding telescopic rod; 14, first cleaning roller; 15, second cleaning roller; 16, rotating screw; 17, matching groove; 18, rotating rod; 19, ratchet; 20, pawl; 21, elastic sheet; 22, cam; 23, elastic air bag; 24, storage box; 25, spray pipe. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0033] Please refer to Figures 1-10 The present application provides the following technical solutions: a template automatic cleaning, oiling and intelligent tensioning integrated system.
[0034] Embodiment one: in order to solve the problem that the internal of the template still has a prefabricated part when the template of different sizes on the market is processed, at this time, the prefabricated part needs to be demolded with the template, so the cleaning and post-demolding operation are relatively cumbersome, please refer to the attached Figure 1 -attached Figure 8The utility model relates to a kind of prefabricated parts cleaning device, including mobile seat 1, the top side position of mobile seat 1 is fixedly installed with receiving plate 2, and the top of receiving plate 2 is connected with lifting appliance 3;Hydraulic control 4 is installed in the inside middle position of mobile seat 1 and receiving plate 2, and the output of hydraulic control 4 is connected with the oil inlet of tensioning assembly 6 by telescopic oil pipe 5, and tensioning assembly 6 is used to be connected with the prestressed tendon of prefabricated parts, and one side of mobile seat 1 is installed with driving motor 7, and the output of driving motor 7 is connected with adjusting mechanism, and the acting end of adjusting mechanism is fixedly connected with one side of adjusting plate 12;Cleaning mechanism is installed in the bottom of adjusting plate 12, and the outside of cleaning mechanism is used to be attached with the side wall of formwork;PLC controller is electrically connected with hydraulic control 4, and the bottom of mobile seat 1 is rotatably provided with gyro wheel, and the spraying range of spray pipe 25 covers the attached area of cleaning mechanism and formwork;Cleaning water is stored in the inside of left end storage tank 24, and demoulding agent is stored in the inside of right end storage tank 24, and closed cover is sealingly attached on the top of storage tank 24;Adjusting mechanism includes worm 8 fixed on the output of driving motor 7, and the outside of worm 8 is engagedly connected with worm gear 9, and the inside of worm gear 9 is fixed on the outside of rotating sleeve 10;Rotating sleeve 10 is rotatably arranged in the inside of mobile seat 1, and the left and right ends of rotating sleeve 10 are both screw-connected with threaded rod 11, and the outer end of threaded rod 11 is fixed on the inside of adjusting plate 12;The inside of two sets of adjusting plate 12 is connected with guide telescopic rod 13 close to the lower end of threaded rod 11, and the two ends of guide telescopic rod 13 are penetrated and slidably arranged in the inside of mobile seat 1, and two sets of adjusting plate 12 are synchronously moved in opposite directions by the cooperation of threaded rod 11 and rotating sleeve 10;Cleaning mechanism includes first cleaning roller 14 rotatably arranged in the lower end of adjusting plate 12, and the bottom end of first cleaning roller 14 is slidably provided with second cleaning roller 15;The inside of second cleaning roller 15 is screw-connected with rotating screw 16, the top of rotating screw 16 is rotatably arranged in the top inside of first cleaning roller 14, and the top of rotating screw 16 extends to the outside of first cleaning roller 14;Matching groove 17 is formed in the inside of first cleaning roller 14, and the side of second cleaning roller 15 is attached in the inside of matching groove 17 and slides along matching groove 17;Cleaning brush is fixedly arranged on the outside of first cleaning roller 14 and second cleaning roller 15, and the outside of cleaning brush is used to be attached on the side wall of formwork.
[0035] Firstly, the mobile base 1 is moved to the formwork operation position by the bottom rollers, and the lifting device 3 at the top of the receiving plate 2 can assist the equipment to accurately position or hoist the related components; the driving motor 7 is started, the output end drives the worm 8 to rotate, the worm 8 is linked with the outer meshing worm gear 9, the rotating sleeve 10 fixed inside the worm gear 9 rotates inside the mobile base 1, the threaded rods 11 threaded at both ends of the rotating sleeve 10 rotate synchronously to extend or retract, thereby driving the adjusting plates 12 to move, at the same time, the guide telescopic rods 13 limit the movement track of the adjusting plates 12, ensuring that the two groups of adjusting plates 12 move synchronously in opposite directions until the cleaning mechanism approaches the formwork; according to the thickness of the formwork, the rotating threaded part 16 extending to the outside of the first cleaning roller 14 rotates inside the top end of the first cleaning roller 14, drives the second cleaning roller 15 to slide along the matching groove 17, adjusts the total height of the first cleaning roller 14 and the second cleaning roller 15, so that the cleaning brushes outside the two rollers tightly fit the side wall of the formwork; then, the cleaning water in the left-end storage tank 24 is sprayed to the surface of the formwork through the spray pipe 25, the spray range of the spray pipe 25 covers the fitting area of the cleaning brushes and the formwork, cooperates with the rotation of the cleaning brushes to remove the impurities on the surface of the formwork, and the closing cover at the top of the storage tank 24 can prevent the cleaning water from being contaminated; when the prestressed tendon of the prefabricated part needs to be tensioned, the PLC controller electrically connected with the hydraulic control part 4 starts the hydraulic control part 4, the hydraulic control part 4 supplies oil to the tensioning assembly 6 through the telescopic oil supply pipe 5, and the tensioning assembly 6 is connected with the prestressed tendon of the prefabricated part to implement the tensioning operation; during the tensioning process, the pressure sensor 62 and the displacement sensor 63 on the tensioning assembly 6 transmit real-time data to the PLC controller, the PLC controller adjusts the output pressure of the hydraulic control part 4 according to the data, and ensures the accuracy of the tensioning parameters; if demolding is needed subsequently, the demolding agent in the right-end storage tank 24 is sprayed to the surface of the formwork through the spray pipe 25, to prepare for the separation of the formwork and the concrete.
[0036] In this embodiment, the linkage mechanism is further disclosed, which can spray water for cleaning, spray demolding agent, and facilitate the tensioning process in the one-way movement process. For details, please refer to the drawings of Figure 1 , the drawings of Figure 2 , the drawings of Figure 6 , the drawings of Figure 9 and the drawings of Figure 10The top of the cleaning mechanism is provided with a linkage mechanism, the outer side of the linkage mechanism acts on the outer side of the two groups of elastic air bags 23; the two groups of elastic air bags 23 are respectively installed in the storage box 24 near the left and right sides of the hydraulic control device 4 on the top of the moving seat 1, the liquid outlet of the storage box 24 is connected with the top of the spray pipe 25, and the outer side of the spray pipe 25 is used for being arranged towards the mold plate; the linkage mechanism comprises a rotating rod 18 fixed on the top of the first cleaning roller 14, the outer side of the rotating rod 18 is rotatably arranged in the inside of the adjusting plate 12; the top of the rotating rod 18 is fixed with a ratchet wheel 19 at the center position, the outer side of the ratchet wheel 19 is abutted with a ratchet pawl 20; the outer side bottom of the ratchet pawl 20 is rotatably arranged in the inside of the elastic air bag 23, and the back of the ratchet pawl 20 is abutted on one side of the elastic sheet 21; the front and rear two groups of ratchet pawls 20 are oppositely arranged, the linkage mechanism further comprises a cam 22, the bottom of the cam 22 is rotatably arranged on the top of the adjusting plate 12, and the cam 22 forms a one-way rotation structure through the cooperation of the ratchet pawl 20 and the ratchet wheel 19; the ratchet pawl 20 is equally angularly arranged with two groups of the center positions of the elastic air bags 23, one end of the elastic sheet 21 is fixed in the inside of the cam 22, and the elastic sheet 21 is used for providing the ratchet pawl 20 with a clamping force towards the ratchet wheel 19; the tensioning assembly 6 comprises a tensioning jack 61, a pressure sensor 62 and a displacement sensor 63, the pressure sensor 62 is arranged at the oil inlet end of the tensioning jack 61, and the displacement sensor 63 is arranged at the piston end of the tensioning jack 61; the PLC controller is electrically connected with the hydraulic control device 4, the pressure sensor 62 and the displacement sensor 63 through wires respectively, and is used for controlling the output pressure of the hydraulic control device 4 according to the pressure and displacement data.
[0037] When the cleaning mechanism works, the first cleaning roller 14 rotates to drive the rotating rod 18 on the top to rotate in the inside of the adjusting plate 12, and the ratchet wheel 19 at the center position of the top of the rotating rod 18 rotates synchronously with the rotating rod 18; the ratchet pawl 20 on the outer side of the ratchet wheel 19 is closely abutted with the ratchet wheel 19 due to the clamping force of the elastic sheet 21, and the front and rear two groups of ratchet pawls 20 are oppositely arranged, thereby driving the cam 22 to rotate in one direction on the top of the adjusting plate 12; the cam 22 extrudes the elastic air bag 23 in the storage box 24 on the top of the moving seat 1 during the rotation process, the elastic air bag 23 is pressed to make the cleaning water or the release agent in the storage box 24 sprayed to the mold plate through the spray pipe 25 connected with the liquid outlet, the outer side of the spray pipe 25 is arranged towards the mold plate, and the spraying coverage of the operation area is ensured; when the tensioning operation is carried out, the tensioning jack 61 in the tensioning assembly 6 is connected with the prestressed tendon of the prefabricated part; the PLC controller is electrically connected with the hydraulic control device 4, the pressure sensor 62 and the displacement sensor 63 through wires respectively, wherein the pressure sensor 62 is arranged at the oil inlet end of the tensioning jack 61, and the displacement sensor 63 is arranged at the piston end of the tensioning jack 61; the pressure sensor 62 and the displacement sensor 63 transmit real-time data to the PLC controller, the controller controls the output pressure of the hydraulic control device 4 according to the data, the hydraulic control device 4 supplies oil to the tensioning jack 61 through the telescopic oil pipe 5, and the precise tensioning of the prestressed tendon is realized.
[0038] Although the present application has been described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can be modified, or some of the technical features can be replaced by equivalent features, by those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An integrated intelligent tensioning system for automatic template cleaning and oiling, comprising a movable base (1), wherein a receiving plate (2) is fixedly installed on the top side of the movable base (1), and the top of the receiving plate (2) is connected to a lifting device (3); a hydraulic adjustment device (4) is installed in the middle of the inner side of the movable base (1) and the receiving plate (2), and the output end of the hydraulic adjustment device (4) is connected to the oil inlet of the tensioning assembly (6) through a telescopic oil supply pipe (5), wherein the tensioning assembly (6) is used to connect with the prestressing tendons of the precast component, characterized in that: A drive motor (7) is installed on one side of the movable seat (1). The output end of the drive motor (7) is connected to the adjustment mechanism. The working end of the adjustment mechanism is fixedly connected to one side of the adjustment plate (12). A cleaning mechanism is installed at the bottom of the adjustment plate (12). The outer side of the cleaning mechanism is used to fit against the side wall of the template. A linkage mechanism is provided at the top of the cleaning mechanism. The outer side of the linkage mechanism acts on the outer side of two sets of elastic airbags (23). The two sets of elastic airbags (23) are respectively installed in the storage tanks (24) on the top of the movable seat (1) near the left and right sides of the hydraulic adjustment control (4). The liquid outlet of the storage tank (24) is connected to the top of the nozzle (25). The outer side of the nozzle (25) is used to face the template.
2. The template automatic cleaning, oiling, and intelligent tensioning integrated system according to claim 1, characterized in that: The hydraulic control unit (4) is electrically connected to a PLC controller. The bottom of the movable seat (1) is provided with rollers. The spray range of the nozzle (25) covers the contact area between the cleaning mechanism and the template. The storage box (24) at the left end stores cleaning water, and the storage box (24) at the right end stores release agent. The top of the storage box (24) is sealed with a closed cover.
3. The template automatic cleaning and oiling intelligent tensioning integrated system according to claim 1, characterized in that: The adjustment mechanism includes a worm (8) fixed to the output end of the drive motor (7), a worm wheel (9) meshing with the outer side of the worm (8), and the inner side of the worm wheel (9) fixed to the outer side of the rotating sleeve (10); the middle part of the rotating sleeve (10) is rotatably disposed inside the movable seat (1), and threaded rods (11) are threadedly connected to both the left and right ends of the rotating sleeve (10), and the outer end of the threaded rods (11) is fixed to the inner side of the adjustment plate (12).
4. The template automatic cleaning and oiling intelligent tensioning integrated system according to claim 3, characterized in that: Both sets of adjustment plates (12) are connected to guide telescopic rods (13) near the lower end of the threaded rod (11) on their inner sides. The two ends of the guide telescopic rods (13) pass through and slide inside the moving seat (1). The two sets of adjustment plates (12) move synchronously in opposite directions through the cooperation of the threaded rod (11) and the rotating sleeve (10).
5. The template automatic cleaning and oiling intelligent tensioning integrated system according to claim 1, characterized in that: The cleaning mechanism includes a first cleaning roller (14) rotatably disposed at the lower end of the adjusting plate (12), and a second cleaning roller (15) slidably disposed at the bottom end of the first cleaning roller (14); a rotating threaded part (16) is threadedly connected to the inner side of the second cleaning roller (15), the top of the rotating threaded part (16) is rotatably disposed inside the top end of the first cleaning roller (14), and the top end of the rotating threaded part (16) extends to the outer side of the first cleaning roller (14).
6. The template automatic cleaning and oiling intelligent tensioning integrated system according to claim 5, characterized in that: The first cleaning roller (14) has a mating groove (17) on its inner side. One side of the second cleaning roller (15) is attached to the inside of the mating groove (17) and slides along the mating groove (17). Cleaning brushes are fixedly provided on the outer sides of both the first cleaning roller (14) and the second cleaning roller (15). The outer side of the cleaning brushes is used to attach to the side wall of the template.
7. The template automatic cleaning and oiling intelligent tensioning integrated system according to claim 1, characterized in that: The linkage mechanism includes a rotating rod (18) fixed to the top of the first cleaning roller (14), the outer side of the rotating rod (18) being rotatably disposed inside the adjusting plate (12); a ratchet (19) is fixed at the top center of the rotating rod (18), and a pawl (20) is attached to the outer side of the ratchet (19); the bottom outer side of the pawl (20) is rotatably disposed inside the elastic airbag (23), and the back of the pawl (20) is attached to one side of the elastic sheet (21).
8. The template automatic cleaning and oiling intelligent tensioning integrated system according to claim 7, characterized in that: The two sets of pawls (20) are arranged in opposite directions. The linkage mechanism also includes a cam (22). The bottom of the cam (22) is rotatably set on the top of the adjustment plate (12). The cam (22) forms a unidirectional rotation structure through the cooperation of the pawl (20) and the ratchet (19).
9. The template automatic cleaning and oiling intelligent tensioning integrated system according to claim 7, characterized in that: The pawl (20) is provided with two sets of pawls at equal angles to the center of the elastic airbag (23). One end of the elastic plate (21) is fixed inside the cam (22). The elastic plate (21) is used to provide the pawl (20) with a clamping force toward the ratchet (19).
10. The template automatic cleaning and oiling intelligent tensioning integrated system according to claim 1, characterized in that: The tensioning assembly (6) includes a tensioning jack (61), a pressure sensor (62), and a displacement sensor (63). The pressure sensor (62) is located at the oil inlet end of the tensioning jack (61), and the displacement sensor (63) is located at the piston end of the tensioning jack (61). The PLC controller is electrically connected to the hydraulic control unit (4), the pressure sensor (62), and the displacement sensor (63) via wires, and is used to adjust the output pressure of the hydraulic control unit (4) according to the pressure and displacement data.
Citation Information
Patent Citations
Automatic cleaning device for special formwork of bridge tower
CN115283326A
Template cleaning device
CN222501073U