Fertilizer and production process thereof

Abstract

The invention relates to the field of fertilizer production, in particular to a fertilizer and a production process thereof. The process comprises the following steps: step 1, quantitatively adding and mixing raw materials; 2, heating the materials into a fluid while mixing the materials; 3, pressurizing and pushing the fluid to discharge; 4, fluid forming is pushed, and cutting is conducted; and 5, loading the fertilizer into the seedling paper tube, collecting and stacking. The fertilizer comprises the following components in parts by weight: 30-40 parts of deadwood powder; 50-60 parts of leaf powder; 10 to 20 parts of vermiculite powder; 25-30 parts of plant ash; 12 to 20 parts of zeolite powder; 18-30 parts of urea, 12-15 parts of monoammonium phosphate, 12-18 parts of potassium chloride and 30-32 parts of ammonium chloride; 5-10 parts of a reinforcing agent; 10-12 parts of a composite additive and 5-20 parts of a plasticizer. The fertilizer capable of uniformly providing nutrition for cultivated seedlings can be processed.

Description

Technical Field

[0001] This invention relates to the field of fertilizer production, and more specifically to a fertilizer and its production process. Background Technology

[0002] Fertilizers are substances that provide one or more essential nutrients for plants, improve soil properties, and enhance soil fertility. They are one of the material foundations of agricultural production. They mainly include ammonium phosphate fertilizers, water-soluble fertilizers containing macronutrients, fertilizers containing micronutrients, bio-fertilizers, organic fertilizers, and multi-dimensional energy-concentrated organic fertilizers. Currently, the demand for seedling cultivation is increasing, but existing fertilizer manufacturing processes cannot produce fertilizers that uniformly provide nutrients to the cultivated seedlings. Summary of the Invention

[0003] To overcome the shortcomings of the prior art, the present invention provides a fertilizer and its production process, which can produce a uniform fertilizer that provides nutrients evenly to cultivated seedlings.

[0004] The technical solution adopted by this invention to solve its technical problem is:

[0005] A fertilizer production process includes the following steps:

[0006] Step 1: Add the raw materials in measured quantities and mix them;

[0007] Step 2: Heat the mixture into a fluid while mixing;

[0008] Step 3: Pressurize and push the fluid to feed;

[0009] Step 4: Push the fluid to form and cut it off;

[0010] Step 5: Load fertilizer into seedling paper tubes and collect and stack them.

[0011] Furthermore, cooling is performed during the molding process in step four.

[0012] Furthermore, in step three, the container is scraped and cleaned during the material feeding process.

[0013] Furthermore, step four, forming, includes the following steps:

[0014] Step 1: The raw materials are extruded into cake-shaped fertilizer;

[0015] Step 2: The raw material is extruded from the cake fertilizer through multiple forming holes to form multiple columnar fertilizers;

[0016] Step 3: Cut the formed columnar fertilizer to complete the fertilizer forming process.

[0017] Furthermore, the fertilizer comprises the following components in the following weight ratios: 30-40 parts of dried branch powder; 50-60 parts of leaf powder; 10-20 parts of vermiculite powder; 25-30 parts of wood ash; 12-20 parts of zeolite powder; 18-30 parts of urea; 12-15 parts of monoammonium phosphate; 12-18 parts of potassium chloride; 30-32 parts of ammonium chloride; 5-10 parts of reinforcing agent; 10-12 parts of compound additive; and 5-20 parts of plasticizer. Attached Figure Description

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0019] Figure 1 A flowchart illustrating the process of fertilizer preparation;

[0020] Figure 2 This is a flowchart of fertilizer molding process;

[0021] Figure 3 This is a structural diagram of fertilizer molding;

[0022] Figure 4 for Figure 3 Partial structural cross-sectional view of the structure shown;

[0023] Figure 5 This is a diagram showing the installation structure of the push plate;

[0024] Figure 6 A structural diagram to facilitate the forming of raw materials;

[0025] Figure 7 A partial structural cross-sectional view to facilitate the transportation of raw materials;

[0026] Figure 8 This is a diagram of the power transmission structure;

[0027] Figure 9 This is a structural diagram of the fertilizer after it has been cut and shaped.

[0028] Figure 10 This is a structural diagram of the cooling fertilizer;

[0029] Figure 11 This is a structural diagram of fertilizer molding and processing.

[0030] Figure 12 This is a schematic diagram of the formed fertilizer.

[0031] Material conveying pipe 11; forming hole 12; cylinder I 13; sleeve frame 14; end plate 15; cylinder II 21; push plate 22; central tube 31; central wheel 32; arc plate 33; arc frame 41; drive wheel 42; limit frame 51; offset wheel 52; rack plate 53; ring cutter 54; cooling pipe 61; connecting pipe 62. Detailed Implementation

[0032] refer to Figure 1 The detailed implementation process for fertilizer production is as follows:

[0033] A fertilizer production process includes the following steps:

[0034] Step 1: Add and mix the raw materials in quantitative amounts to ensure they are fully mixed according to various proportions, thereby producing a fertilizer with uniform composition.

[0035] Step 2: While mixing the materials, heat them into a fluid state to further promote mixing of the raw materials, allowing them to react fully and accelerating fertilizer preparation;

[0036] Step 3: Pressurize and push the fluid to feed, thereby accelerating the discharge of materials and allowing them to be fully discharged for the next processing step;

[0037] Step 4: Push the fluid to form and cut it. After the fertilizer is formed, it is cut to separate the formed fertilizer from the raw material, so that the fertilizer forming process can be carried out continuously.

[0038] Step 5: Load fertilizer into the seedling paper tubes and collect and stack them. This allows for sufficient fertilizer placement inside the seedling paper tubes, facilitating the precise application of fertilizer to the seeds during seedling cultivation.

[0039] In conjunction with the above embodiments, the following functions can also be achieved;

[0040] refer to Figure 1 Detailed explanation of the implementation process to ensure fertilizer shaping during the molding process:

[0041] In step four, the fertilizer is cooled during molding to ensure that it is firmly placed inside the seedling paper tube.

[0042] In conjunction with the above embodiments, the following functions can also be achieved;

[0043] refer to Figure 1 Detailed explanation of the implementation process to ensure complete material feeding:

[0044] In step three, the container is scraped and cleaned during material feeding to ensure that the raw materials are fully fed and fully participate in the fertilizer formation, thus avoiding waste of raw materials.

[0045] In conjunction with the above embodiments, the following functions can also be achieved;

[0046] refer to Figure 1 , 2 Sections 3 and 12 detail the implementation process of fertilizer molding:

[0047] Step four, forming, includes the following steps:

[0048] Step 1: The raw materials are extruded into cake-shaped fertilizer, thus initially forming a cake-shaped fertilizer that fits completely against the bottom of the seedling paper tube, which can fully supply fertilizer to the planted seeds or seedlings.

[0049] Step 2: The raw material is extruded from the cake fertilizer through multiple forming holes 12 to form multiple columnar fertilizers, thereby processing the cake fertilizer with multiple columnar structures connected to it, which can evenly provide fertilizer to the seeds or seedlings from multiple directions and the surrounding area during seedling cultivation.

[0050] Step 3: Cut the formed columnar fertilizer to connect the raw material and the formed fertilizer, thus completing the fertilizer forming process.

[0051] In conjunction with the above embodiments, the following functions can also be achieved;

[0052] refer to Figure 3 , 4 Sections 6 and 8 detail the implementation process for producing molded fertilizer:

[0053] The conveying pipe 11 has multiple forming holes 12. Raw materials flow into the conveying pipe 11 for fluid storage. Two cylinders I 13 are fixedly connected to the conveying pipe 11. A sleeve frame 14 is fixedly connected to the cylinder rod of the two cylinders I 13, so that the seedling paper tube can be installed into the sleeve frame 14 and the bottom of the seedling paper tube can be supported by the sleeve frame 14. When the two cylinders I 13 are activated, the cylinder rods of the two cylinders I 13 drive the sleeve frame 14 to put the seedling paper tube onto the conveying pipe 11, pushing the raw materials out from the multiple forming holes 12 and storing them in the seedling paper tube. The raw materials are then squeezed again by driving the sleeve frame 14. The pressure is applied to form a cake-shaped fertilizer, which in turn activates two cylinders I13 to extend and reset the frame 14. At the same time, the fertilizer is continuously pushed to form multiple columnar fertilizers, thus achieving fertilizer forming and cutting to complete the fertilizer forming and production process. An end plate 15 is fixedly connected to the end of the conveying pipe 11. A middle pipe 31 is rotatably connected to the end plate 15 and the conveying pipe 11. Multiple arc plates 33 that push the fluid raw material to be extruded are fixedly connected to the middle pipe 31. By driving the middle pipe 31 to rotate, the middle pipe 31 drives the multiple arc plates 33 to rotate and push the fertilizer raw material to be extruded from multiple forming holes 12.

[0054] In conjunction with the above embodiments, the following functions can also be achieved;

[0055] refer to Figure 5 The following details the process of discharging the fertilizer after it has been molded:

[0056] A cylinder II 21 is fixedly connected to the sleeve frame 14. A push plate 22, which is slidably connected to the cylinder rod of the cylinder II 21, is fixedly connected to the sleeve frame 14. The cylinder II 21 is activated, and the cylinder rod of the cylinder II 21 drives the push plate 22 to slide. The push plate 22 smoothly pushes the seedling paper tube out of the sleeve frame 14, thereby separating the seedling paper tube and the fertilizer formed inside from the sleeve frame 14, and enabling the stacking of the seedling paper tube and the fertilizer formed inside.

[0057] In conjunction with the above embodiments, the following functions can also be achieved;

[0058] refer to Figure 8 and 11 The following details the process of driving the central tube 31 to rotate and push the fertilizer raw materials to form fertilizer:

[0059] An arc frame 41 is fixedly connected to the end plate 15, and a drive wheel 42 is rotatably connected to the arc frame 41. A middle wheel 32 that meshes with the drive wheel 42 is fixedly connected to the middle tube 31. The drive wheel 42 is fixedly connected to the output shaft of the reduction motor I, and the reduction motor I is fixedly connected to the arc frame 41. When the reduction motor I is started, the output shaft of the reduction motor I drives the drive wheel 42 to rotate. The drive wheel 42 meshes with and drives the middle wheel 32 to rotate. The middle wheel 32 drives the middle tube 31 to rotate, thereby realizing the pushing of fertilizer raw materials under the rotation of multiple arc plates 33, and realizing the forming and processing of fertilizer.

[0060] In conjunction with the above embodiments, the following functions can also be achieved;

[0061] refer to Figure 9 and 11 The detailed implementation process for severing the connection between the shaped fertilizer and the raw materials is as follows:

[0062] A limiting frame 51 is fixedly connected to the material conveying pipe 11. A rack plate 53 is slidably connected to the limiting frame 51. A ring cutter 54 is fixedly connected to the rack plate 53. Two meshing rollers 52 are rotatably connected to the limiting frame 51, which drive the rack plate 53 to slide back and forth. The two rollers 52 are respectively fixedly connected to the output shafts of two reduction motors II. Both reduction motors II are fixedly connected to the limiting frame 51. When the two reduction motors II are started, they drive the two rollers 52 to rotate. The two rollers 52 mesh synchronously to drive the rack plate 53 to rise and fall, thereby driving the ring cutter 54 to rise and fall. This allows the ring cutter 54 to cut the raw material extruded from the multiple forming holes 12, thereby cutting off the connection between the formed fertilizer and the raw material, completing one fertilizer processing operation.

[0063] In conjunction with the above embodiments, the following functions can also be achieved;

[0064] refer to Figure 10 and 11The following details the implementation process for cooling and shaping multiple cylindrical fertilizer pellets:

[0065] A cooling pipe 61 is fixedly connected to the material conveying pipe 11, and two connecting pipes 62 are fixedly connected to the cooling pipe 61. Both connecting pipes 62 are connected to an external cooling machine, so that the cold flow inside the cooling pipe 61 is circulated through the external cooling machine and the two connecting pipes 62, thereby ensuring the shaping of multiple columnar fertilizers and ensuring the full processing of the fertilizer.

[0066] In conjunction with the above embodiments, the following functions can also be achieved;

[0067] refer to Figure 1 The detailed implementation process for fertilizer production is as follows:

[0068] This fertilizer comprises the following components in the following weight ratios: 30-40 parts dried branch powder; 50-60 parts leaf powder; 10-20 parts vermiculite powder; 25-30 parts wood ash; 12-20 parts zeolite powder; 18-30 parts urea; 12-15 parts monoammonium phosphate; 12-18 parts potassium chloride; 30-32 parts ammonium chloride; 5-10 parts enhancing agent; 10-12 parts compound additive; and 5-20 parts plasticizer. By slightly adjusting the weight ratios of the raw materials for different plants, different fertilizers can be prepared to meet the needs of different plants.

Claims

1. A fertilizer production process, characterized in that, The process includes the following steps: Step 1: Add the raw materials in measured quantities and mix them; Step 2: Heat the mixture into a fluid while mixing; Step 3: Pressurize and push the fluid to feed; Step 4: Push the fluid to form and cut it off; Step 5: Load fertilizer into seedling paper tubes and collect and stack them.

2. The fertilizer production process according to claim 1, characterized in that: In step four, cooling is performed during the molding process.

3. The fertilizer production process according to claim 1, characterized in that: In step three, the container is cleaned by scraping the material during the unloading process.

4. The fertilizer production process according to claim 1, characterized in that: Step four, forming, includes the following steps: Step 1: The raw materials are extruded into cake-shaped fertilizer; Step 2: The raw material is extruded from the cake fertilizer through multiple forming holes (12) to form multiple columnar fertilizers; Step 3: Cut the formed columnar fertilizer to complete the fertilizer forming process.

5. The fertilizer production process according to claim 4, characterized in that: The conveying pipe (11) has multiple forming holes (12) machined on it. Two cylinders I (13) are fixedly connected to the conveying pipe (11). A sleeve frame (14) is fixedly connected to the cylinder rod of the two cylinders I (13). An end plate (15) is fixedly connected to the end of the conveying pipe (11). A middle pipe (31) is rotatably connected to the end plate (15) and the conveying pipe (11). Multiple arc plates (33) for pushing the fluid raw material to be extruded are fixedly connected to the middle pipe (31).

6. The fertilizer production process according to claim 5, characterized in that: A cylinder II (21) is fixedly connected to the sleeve frame (14), and a push plate (22) that is slidably connected to the cylinder rod of the cylinder II (21) is fixedly connected to the sleeve frame (14).

7. The fertilizer production process according to claim 5, characterized in that: An arc frame (41) is fixedly connected to the end plate (15), and a drive wheel (42) is rotatably connected to the arc frame (41). A middle wheel (32) that meshes with the drive wheel (42) is fixedly connected to the middle tube (31).

8. The fertilizer production process according to claim 5, characterized in that: A limiting frame (51) is fixedly connected to the material conveying pipe (11). A rack plate (53) is slidably connected to the limiting frame (51). A ring cutter (54) is fixedly connected to the rack plate (53). Two meshing wheels (52) are rotatably connected to the limiting frame (51) to drive the rack plate (53) to slide back and forth.

9. The fertilizer production process according to claim 5, characterized in that: A cooling pipe (61) is fixedly connected to the material conveying pipe (11), and two connecting pipes (62) are fixedly connected to the cooling pipe (61).

10. The fertilizer produced by the fertilizer production process according to claim 1, characterized in that: This fertilizer comprises the following components in the indicated weight ratios: 30-40 parts dried branch powder; 50-60 parts leaf powder; 10-20 parts vermiculite powder; 25-30 parts wood ash; 12-20 parts zeolite powder; 18-30 parts urea; 12-15 parts monoammonium phosphate; 12-18 parts potassium chloride; 30-32 parts ammonium chloride; 5-10 parts reinforcing agent; 10-12 parts compound additive; and 5-20 parts plasticizer.

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