Textile machine

Abstract

The invention relates to the field of textile machine manufacturing, in particular to a textile machine. Compared with a traditional textile machine, the textile machine has the advantages that fiber dust generated in the working process of the textile machine is treated through cooperation of different positions of the circularly-rotating wetted filter cloth with the dust removal device and the cleaning device. The filter cloth at the left and right air ports can adsorb fiber dust driven by airflow generated by the dust removal device; the filter cloth located in the cleaning box can separate adsorbed fiber dust through ultrasonic oscillation; meanwhile, the cleaning liquid in the filter cloth located above the liquid bearing disc can be atomized under the action of ultrasonic waves, the environment humidity is reduced, the electrostatic quantity on the cloth is reduced, and cloth combustion caused by static electricity in the dry environment is prevented.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of textile machine manufacturing, and more particularly to a textile machine. BACKGROUND

[0002] The textile machine is a mechanical device that weaves the warp and weft threads to form a piece of cloth, and is an essential equipment in cloth production. With the development of society and the needs of human beings, the demand for textile machines is increasing, and the weaving speed is also increasing. In the process of using the current textile machine, it is inconvenient to collect the fiber dust generated on the thread body, which causes the woven cloth to be covered with fiber dust, affecting the appearance of the cloth and reducing the quality of the cloth. At the same time, the fiber dust floating in the workshop also affects the health of workers. Further, static electricity is easily generated during the weaving process, which causes problems such as cloth combustion and dust explosion. Therefore, a textile machine needs to be designed to solve the above problems of fiber dust. SUMMARY

[0003] The present application provides a textile machine, which can handle the fiber dust generated during the operation of the textile machine, and prevent the quality of the cloth and the health of the personnel from being affected by the fiber dust.

[0004] The above-mentioned purpose is achieved by the following technical solutions:

[0005] A textile machine comprises an ultrasonic generator, sound wave conduction plates are fixed to the upper and lower sides of the ultrasonic generator, a cleaning device is fixed to the lower sound wave conduction plate, a liquid receiving tray is fixed to the upper sound wave conduction plate, and a dust removal device is fixed to the upper side of the liquid receiving tray.

[0006] The dust removal device comprises a shell, the shell is fixed to the liquid receiving tray, a front plate and a back plate are respectively fixed to the front and rear sides of the shell, air inlets are respectively arranged on the left and right sides of the shell, air ducts communicating with the air inlets are respectively fixed to the left and right sides of the shell, and a plurality of fan groups are fixed to the lower side of the air ducts.

[0007] The cleaning device comprises a top plate, the top plate is fixed to the lower sound wave conduction plate, a cleaning box is fixed to the lower side of the top plate, three flow guide plates are fixed in the cleaning box, and two water inlets and one water outlet are respectively fixed to the front side of the cleaning box.

[0008] A filter box is connected to the front side of the water outlet, a water pump is connected to the front side of the filter box, a water tank is connected to the front side of the water pump, and the water pump can make the water flow move in the order of the water outlet, the filter box, the water pump and the water tank.

[0009] A filter core is slidably connected in the filter box.

[0010] The water inlets are connected to the water tank.

[0011] The textile machine also comprises two driving shafts rotatably connected to the front plate and the back plate and two driven shafts rotatably connected in the cleaning box, and one roller is fixedly connected to each of the two driving shafts and the two driven shafts.

[0012] Two cross bars are rotatably connected between the front plate and the back plate, and filter cloths are rotatably connected between the four rollers and the two cross bars, and the bottom and the top plate of the shell are respectively provided with a slot I and a slot II through which the filter cloths can pass.

[0013] Two motors are fixedly connected to the front plate, and the output shafts of the two motors are respectively fixedly connected to the corresponding driving shafts through the front plate.

[0014] A plurality of anti-skid nails are arranged on the circumferential surface of the roller.

[0015] The textile machine has the following advantages:

[0016] Compared with the traditional textile machine, the textile machine of the present application can realize the treatment of the fiber dust generated in the working process of the textile machine by the cooperation of the different positions of the circulating rotating wet filter cloth with the dust removal device and the cleaning device. The filter cloth located at the left and right air inlets can adsorb the fiber dust driven by the airflow generated by the dust removal device; the filter cloth located in the cleaning box can make the adsorbed fiber dust separate through ultrasonic oscillation; at the same time, the cleaning liquid in the filter cloth located above the liquid receiving disc can be atomized under the action of ultrasonic waves, thereby reducing the environmental humidity and the amount of static electricity on the cloth, and preventing the cloth from burning due to static electricity in a dry environment. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of a textile machine;

[0018] Figure 2 It is a schematic diagram of a cross section of a textile machine;

[0019] Figure 3 It is a schematic diagram of the structure of an ultrasonic generator;

[0020] Figure 4 It is a schematic diagram of the structure of a dust removal device;

[0021] Figure 5 It is a schematic diagram of the structure of a shell;

[0022] Figure 6 It is a schematic diagram of the structure of a wind tube;

[0023] Figure 7 It is a schematic diagram of the structure of a fan group;

[0024] Figure 8 It is a schematic diagram of the structure of a cleaning box;

[0025] Figure 9 is a structural diagram of the cleaning device;

[0026] Figure 10 is a structural diagram of the filter core;

[0027]

[0035] is a schematic diagram of the installation of the filter cloth;

[0028] Figure 12 is a structural diagram of the roller.

[0029] In the figure: ultrasonic generator 101; sound wave conducting plate 102; liquid receiving tray 103; shell 201; front plate 202; back plate 203; crossbar 204; air duct 205; fan group 206; top plate 301; cleaning tank 302; flow guide plate 303; water outlet 304; water inlet 305; filter box 306; filter core 307; water pump 308; water tank 309; driving shaft 401; driven shaft 402; roller 403; filter cloth 404; motor 405. DETAILED DESCRIPTION

[0030] Referring to Figures 1-3 , a schematic diagram of the installation and use of the embodiment of the ultrasonic generator 101 according to the present application is shown, further,

[0031] The upper and lower sides of the ultrasonic generator 101 are respectively fixed with the sound wave conducting plate 102, the lower sound wave conducting plate 102 is fixed with the cleaning device, the upper sound wave conducting plate 102 is fixed with the liquid receiving tray 103, and the liquid receiving tray 103 is fixed with the dust removal device.

[0032] The high-frequency oscillation signal that can be emitted by the ultrasonic generator 101 is converted into high-frequency mechanical oscillation by the sound wave conducting plate 102 and propagated into the medium; the lower sound wave conducting plate 102 is located in the cleaning tank 302, the cleaning tank 302 is filled with cleaning liquid, and the ultrasonic wave can be radiated forward in the cleaning liquid in the form of sparse and dense, so as to make the liquid flow and generate tens of thousands of micro-bubbles, the micro-bubbles in the liquid vibrate under the action of the sound field; these bubbles form and grow in the negative pressure area of the longitudinal propagation of the ultrasonic wave; and in the positive pressure area, when the sound pressure reaches a certain value, the bubbles rapidly increase and then suddenly close, and an impact wave is generated when the bubbles close, generating thousands of atmospheres of pressure around the bubbles, driving the cleaning liquid to wash the part of the filter cloth 404 located in the cleaning tank 302, so as to achieve the cleaning purpose.

[0033] Meanwhile, the sound wave conducting plate 102 and the liquid receiving tray 103 above can transmit the high-frequency mechanical oscillation to the part of the filter cloth 404 close to the liquid receiving tray 103, the part of the filter cloth 404 is soaked with the cleaning liquid, and the cleaning liquid used in the application is added with the anti-static liquid, under the action of the high-frequency mechanical oscillation, the cleaning liquid on the part of the filter cloth 404 is dispersed into small liquid beads, and under the action of the airflow, the cleaning liquid is dispersed into the cloth in the dust removal device in the form of mist; a small amount of small liquid beads moves downward and is collected by the liquid receiving tray 103, preventing the accumulation of small liquid beads to cause liquid accumulation in the device, leading to damage of the device and wetting of the cloth; and compared with directly spraying the anti-static liquid, the application disperses the anti-static liquid by ultrasonic waves to make the liquid beads more uniform, preventing the anti-static liquid from being sprayed unevenly to cause incomplete electrostatic treatment of the cloth and local high humidity to reduce the quality of the cloth.

[0034] Referring to Figures 1-7 , a schematic diagram of an embodiment according to the working principle of the dust removal device in the application is shown, further,

[0035] The dust removal device comprises a shell 201, the shell 201 is fixedly connected to the liquid receiving tray 103, the front plate 202 and the back plate 203 are respectively fixedly connected to the front and back sides of the shell 201, air inlets are respectively arranged on the left and right sides of the shell 201, air ducts 205 communicating with the air inlets are respectively fixedly connected to the left and right sides of the shell 201, and a plurality of fan groups 206 are fixedly connected below the air ducts 205, the fan groups 206 can generate a downward gas flow.

[0036] The shell 201, the front plate 202 and the back plate 203 form a cavity, the inside of the cavity is used to place a textile machine and perform textile work; the front plate 202 has an opening, which can realize air circulation between the inside of the cavity and the outside; the air ducts 205 can change the direction of the gas flow, and under the action of the fan groups 206, the air can pass through the opening on the front plate 202, the cavity, the air inlets on the left and right sides, and the air ducts 205 on the left and right sides in sequence, and then be discharged from the dust removal device through the fan groups 206; due to the inward direction of the airflow at the opening on the front plate 202, the fiber dust generated by the textile machine during work cannot fly to the outside environment in the opposite direction through the opening on the plate 202, but moves to the left and right air inlets of the shell 201 along the airflow; the filter cloth 404 is arranged outside the left and right air inlets of the shell 201, the part of the filter cloth 404 is wetted by the cleaning liquid, so it can generate a stronger adsorption force on the fiber dust, the fiber dust adsorbed on the filter cloth 404 rotates with the filter cloth 404 and moves to the inside of the cleaning tank 302, and is separated from the filter cloth 404 by ultrasonic cleaning and scattered in the cleaning liquid in the inside of the cleaning tank 302.

[0037] Referring to Figures 1-10 , a schematic diagram of an embodiment according to the liquid flow in the cleaning device in the application is shown, further,

[0038] The cleaning device comprises a top plate 301 fixedly connected to the sound wave conducting plate 102 below, a cleaning tank 302 fixedly connected below the top plate 301, three flow guide plates 303 fixedly connected in the cleaning tank 302, two water inlets 305 and one water outlet 304 fixedly connected to the front side of the cleaning tank 302 respectively; meanwhile, a filter box 306 is connected to the front side of the water outlet 304, a water pump 308 is connected to the front side of the filter box 306, and a water tank 309 is connected to the front side of the water pump 308, so that the water flow is generated in the movement direction of the water outlet 304, the filter box 306, the water pump 308 and the water tank 309 in sequence; the water inlets 305 are connected to the water tank 309; and a filter core 307 is slidingly connected in the filter box 306.

[0039] The water outlet 304 is located at the center of the front side of the cleaning tank 302, and the two water inlets 305 are located on the left and right sides of the water outlet 304 respectively; the liquid entering the cleaning tank 302 through the water inlets 305 flows to the center of the cleaning tank 302 under the action of the flow guide plates 303 on the left and right sides, and is guided to the water outlet 304 by the flow guide plate 303 in the center; since the fixed flow direction is formed in the cleaning tank 302, the fiber dust in the cleaning liquid separated by the ultrasonic wave cannot flow out of the cleaning tank 302 through the two water inlets 305, but flows out of the cleaning tank 302 through the water outlet 304.

[0040] Under the action of the water pump 308, the cleaning liquid carrying the fiber dust passes through the filter box 306, the fiber dust is adsorbed on the filter core 307 inside the filter box 306, the filtered cleaning liquid passes through the filter box 306 and the water pump 308 and enters the water tank 309, and the water tank 309 generates pressure under the action of the water pump 308, the cleaning liquid in the water tank 302 is pressed into the cleaning tank 302 through the water inlets 305, so that the circulation between the cleaning tank 302 and the water tank 309 is formed; meanwhile, the water tank 309 is provided with a water inlet for supplementing the cleaning liquid, so that the cleaning liquid is supplemented regularly to ensure the normal operation of the circulation between the cleaning tank 302 and the water tank 309 and the normal operation of the cleaning work of the filter cloth 402.

[0041] Referring to Figures 1-12 , a schematic diagram of an embodiment of the movement trajectory of the filter cloth 404 according to the present application is shown, further,

[0042] The application further comprises two driving shafts 401 rotatably connected to the front plate 202 and the back plate 203 and two driven shafts 402 rotatably connected in the cleaning box 302, and a roller 403 is fixedly connected to each of the two driving shafts 401 and the two driven shafts 402; meanwhile, two cross bars 204 are rotatably connected between the front plate 202 and the back plate 203, and a filter cloth 404 is rotatably connected between the four rollers 403 and the two cross bars 204, and the bottom of the shell 201 and the top plate 301 are respectively provided with a slot I and a slot II through which the filter cloth 404 can pass.

[0043] The filter cloth 404 is limited by the four rollers 403 and the two cross bars 204, so that the filter cloth 404 can realize cyclic rolling and realize different functions at different positions.

[0044] The filter cloth 404 located at the air inlets on the left and right sides of the shell 201 can realize adsorption of fiber dust generated in the process of textile fabric together with air circulation, prevent the fiber dust from floating in the air, avoid respiratory tract injury to the operators in the workshop and the problem of dust explosion; the filter cloth 404 located above the liquid receiving disc 103 can disperse the cleaning liquid with anti-static liquid into mist droplets through high-frequency oscillation to realize anti-static treatment of the fabric; the filter cloth 404 located inside the cleaning box 302 can complete cleaning under the action of ultrasonic waves, so that the fiber dust is separated from the filter cloth 404, and then the fiber dust is collected and treated through water circulation between the cleaning box 302 and the water tank 309.

[0045] Referring to Figures 1-12 , a schematic view of an embodiment in which the motor 405 drives the filter cloth 404 to move is shown, further,

[0046] The front plate 202 is fixedly connected with two motors 405, and the output shafts of the two motors 405 respectively pass through the front plate 202 and are fixedly connected to the corresponding driving shafts 401; meanwhile, the circumferential surface of the roller 403 is provided with a plurality of anti-skid nails.

[0047] The two motors 405 respectively drive the two driving shafts 401 located above and the corresponding rollers 403 to rotate through the output shafts, and the two motors 405 can keep synchronous, same-speed and same-direction rotation, so as to ensure that the two motors 405 can both serve as the power source for the movement of the filter cloth 404 and prevent the work from stopping running due to the damage of one of the motors 405; the two driven shafts 402 and the two cross bars 204 change the movement direction of the filter cloth 404; the four rollers 403 are all provided with anti-skid nails, and since the filter cloth 404 in the application is in a wet state for a long time, the wet filter cloth 404 is prevented from slipping on the rollers 403, so that the filter cloth 404 cannot be transmitted between the rollers 403.

Claims

1. A textile machine, characterized in that, The device includes an ultrasonic generator (101), with sound wave transmission plates (102) fixedly attached to the upper and lower sides of the ultrasonic generator (101). A cleaning device is fixedly attached to the lower sound wave transmission plate (102), and a liquid receiving tray (103) is fixedly attached to the upper sound wave transmission plate (102). A dust removal device is fixedly attached above the liquid receiving tray (103).

2. A textile machine according to claim 1, characterized in that, The dust removal device includes a housing (201), which is fixed to a liquid receiving tray (103). A front plate (202) and a back plate (203) are fixed to the front and rear sides of the housing (201), respectively. Air vents are provided on the left and right sides of the housing (201). Air ducts (205) with ventilation openings are fixed to the left and right sides of the housing (201), respectively. Multiple fan groups (206) are fixed below the air ducts (205), and the fan groups (206) can generate airflow from top to bottom.

3. A textile machine according to claim 1, characterized in that, The cleaning device includes a top plate (301), which is fixedly attached to the sound wave conduction plate (102) located below. A cleaning tank (302) is fixedly attached below the top plate (301). Three guide plates (303) are fixedly attached inside the cleaning tank (302). Two water inlets (305) and one water outlet (304) are fixedly attached to the front side of the cleaning tank (302).

4. A textile machine according to claim 3, characterized in that, A filter box (306) is connected to the front side of the outlet (304), a water pump (308) is connected to the front side of the filter box (306), and a water tank (309) is connected to the front side of the water pump. The water pump (308) enables the water to flow in a direction that passes through the outlet (304), the filter box (306), the water pump (308), and the water tank (309) in sequence.

5. A textile machine according to claim 4, characterized in that, A filter element (307) is slidably connected inside the filter box (306).

6. A textile machine according to claim 5, characterized in that, The inlet (305) is connected to the water tank (309).

7. A textile machine according to claim 1, characterized in that, It also includes two drive shafts (401) rotatably connected to the front plate (202) and the back plate (203) and two driven shafts (402) rotatably connected to the cleaning tank (302), and a roller (403) is fixedly connected to each of the two drive shafts (401) and the two driven shafts (402).

8. A textile machine according to claim 7, characterized in that, Two crossbars (204) are rotatably connected between the front plate (202) and the back plate (203). A filter cloth (404) is rotatably connected between the four rollers (403) and the two crossbars (204). The bottom and top plate (301) of the outer shell (201) are respectively provided with slot I and slot II through which the filter cloth (404) can pass.

9. A textile machine according to claim 8, characterized in that, Two motors (405) are fixedly connected to the front plate (202), and the output shafts of the two motors (405) pass through the front plate (202) and are fixedly connected to the corresponding drive shafts (401).

10. A textile machine according to claim 8, characterized in that, Multiple anti-slip studs are provided on the circumferential surface of the roller (403).

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