Sealing structure of photovoltaic module frame

By combining a connecting plate, rubber clips, an air pump, and a heating tube, the problems of gaps in the photovoltaic module frame splicing and environmental erosion are solved, resulting in improved stability, cleanliness, and protection, and extended service life.

CN121814014APending Publication Date: 2026-04-07JIANGSU SMART CLEAN ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-09
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Gaps in the frame of photovoltaic modules during splicing can cause them to sway and wobble, affecting stability and power generation efficiency. They are also susceptible to corrosion from the external environment, reducing their lifespan.

Method used

The design employs a combination of connecting plates and rubber clips. The connecting plates are fixed to the top surface of the photovoltaic module frame by screws, while the rubber clips hold the two frames together to fill the gaps. The connecting plates have reserved cavities and vent holes, and an air pump draws in air to remove floating dust. The heating tubes melt accumulated snow. The flexible windshield is fixed to the frame with Velcro to provide protection.

Benefits of technology

It achieves tight fixing of the photovoltaic module frame, avoids skewing, ensures cleanliness and protection, improves stability and power generation efficiency, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of photovoltaic modules, in particular to a photovoltaic module frame sealing structure which comprises a connecting plate, the connecting plate is mounted at the splicing position of two photovoltaic module frames, and a rubber clamping piece is fixed to the surface of the connecting plate and clamped between the two photovoltaic module frames. The connecting plate is fixed on the top surface of the photovoltaic module frame through a screw rod; the beneficial effects are that the rubber clamping piece is fixed on the surface of the connecting plate and is clamped between the two photovoltaic module frames, when the two photovoltaic module frames are pushed to tightly extrude the rubber clamping piece, the rubber clamping piece is pressed to generate elastic deformation, and a gap between the two photovoltaic module frames can be effectively filled. Meanwhile, the check blocks at the two ends of the connecting plate are plugged in the end groove bodies at the splicing positions, the connecting plate is fixed to the top faces of the photovoltaic module frames through the screws, and the design enables the two photovoltaic module frames to be tightly fixed together.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of photovoltaic modules, in particular to a sealing structure of a photovoltaic module frame. BACKGROUND

[0002] In a photovoltaic power generation system, the splicing and maintenance of photovoltaic module frames are crucial. Currently, when splicing photovoltaic module frames, there is often a gap between the two frames. This gap not only affects the overall aesthetics and sealing of the photovoltaic module, but more importantly, it can cause the spliced photovoltaic module frame to tilt and swing. In the long-term use process, this tilt and swing can further affect the stability and power generation efficiency of the photovoltaic module, reducing its service life.

[0003] At the same time, the photovoltaic module frame is exposed to the outdoor environment for a long time, and the surface is easy to accumulate dust, leaves and other debris. These debris can cover the light panel on the surface of the photovoltaic module frame, hindering the normal irradiation of light, thereby reducing the photoelectric conversion efficiency of the photovoltaic module and affecting the power generation capacity.

[0004] In addition, after snow in winter, the surface of the photovoltaic module frame will be covered with snow. The snow that does not melt for a long time will block sunlight, making the photovoltaic module unable to normally receive light to generate electricity, and the weight of the snow may also cause additional pressure on the photovoltaic module frame, damaging the component structure.

[0005] Moreover, when the photovoltaic module is idle for a long time, lacking effective protection measures, the frame is easy to be eroded by the external environment, such as wind, sun, rain, etc., accelerating the aging and damage of the frame, further shortening the service life of the photovoltaic module. Therefore, a sealing structure of a photovoltaic module frame is needed to solve the above problems. SUMMARY

[0006] The purpose of the present application is to provide a sealing structure of a photovoltaic module frame to solve the problems raised in the background.

[0007] To achieve the above purpose, the present application provides the following technical solution: a sealing structure of a photovoltaic module frame, comprising a connecting plate installed at the splicing place of two photovoltaic module frames, the surface of the connecting plate is fixed with a rubber clamp, the rubber clamp is clamped between the two photovoltaic module frames, and the connecting plate is fixed on the top surface of the photovoltaic module frame through a screw rod; The inside of the connecting plate is provided with a reserved cavity, a plurality of air release holes are formed on both sides of the reserved cavity, a gas pump is installed on the top surface of the connecting plate, the gas pump sucks external air and injects it into the reserved cavity and blows it towards the surface of the photovoltaic module frame through the air release holes; One end of the connecting plate is inserted and fixed with a heating pipe, the heating pipe extends into the reserved cavity; The two sides of the connecting plate are provided with receiving grooves, and flexible windproof covers are fixed in the receiving grooves.

[0008] Preferably, the two ends of the connecting plate are fixed with stop blocks, the stop blocks are inserted into the end groove at the joint of the two photovoltaic module frames, and the height of the stop block is equal to the thickness of the photovoltaic module frame.

[0009] Preferably, two reserved grooves are formed in the top surface of the two ends of the connecting plate, and perforations are formed in the bottom surface of the reserved grooves, and the threaded rods are screwed on the surface of the photovoltaic module frame after penetrating through the perforations.

[0010] Preferably, a mounting groove is formed in the top surface of the connecting plate, and an air pump is fixed on the bottom surface of the mounting groove, and the exhaust pipe of the air pump is inserted into the reserved cavity after penetrating through the bottom surface of the mounting groove.

[0011] Preferably, a notch is formed in one end of the connecting plate, and a heating pipe is inserted and fixed on the side wall of the notch.

[0012] Preferably, the flexible windproof cover is inserted into the receiving groove after being folded.

[0013] Preferably, the magic tape includes magic male tapes and magic female tapes, and two magic female tapes are fixed on the surface of the photovoltaic module frame, and the two magic female tapes are symmetrically distributed about the inner ring opening of the photovoltaic module frame, and two magic male tapes are fixed on the surface of the flexible windproof cover, and the two magic male tapes are connected with the two magic female tapes after the flexible windproof cover is unfolded and covers above the photovoltaic module frame.

[0014] Compared with the prior art, the present application has the following advantages: The sealing structure of the photovoltaic module frame disclosed by the present application can effectively fill the gap between the two photovoltaic module frames by fixing the rubber clamping piece on the surface of the connecting plate and clamping it between the two photovoltaic module frames. At the same time, the stop blocks at the two ends of the connecting plate are inserted into the end groove at the joint, and the connecting plate is fixed on the top surface of the photovoltaic module frame by the threaded rods. This design makes the two photovoltaic module frames tightly fixed together, and the rubber clamping piece realizes reliable sealing, avoiding the problem of inclination and swing caused by the gap at the joint, and improving the stability and integrity of the photovoltaic module.

[0015] The connecting plate has a reserved cavity inside, multiple vent holes on both sides, and an air pump installed on the top. Periodically triggering the air pump switch draws in external air, injects it into the reserved cavity, and then blows it onto the surface of the photovoltaic module frame through the vent holes. This blows off surface dust, connection dust, leaves, and other debris, preventing the photovoltaic panels from being covered, ensuring a clean surface for the photovoltaic modules, improving photoelectric conversion efficiency, and reducing power generation loss due to debris accumulation.

[0016] A heating tube extending into a pre-reserved cavity is inserted and fixed to one end of the connecting plate. When snow falls, the heating tube switch is triggered, and the temperature generated can melt the snow around the connecting plate. At the same time, in conjunction with an air pump, hot air from inside the flexible windshield can be blown towards the frame of the photovoltaic module, accelerating the melting of surface snow, reducing the impact of snow on photovoltaic module power generation, and reducing the risk of damage to the module structure due to the weight of snow.

[0017] The connecting plate has storage slots on both sides, inside which flexible windshields are fixed. When the photovoltaic modules are not in use for a long period of time, the flexible windshields can be pulled out from the storage slots and unfolded. They are then attached to the frame of the photovoltaic modules using Velcro straps, providing effective protection against external environmental corrosion and extending the lifespan of the photovoltaic modules. After use, the flexible windshields can be folded back into the storage slots for convenient and practical storage. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 Sectional view of the structure at point AA; Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point C; Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point D; Figure 5 for Figure 3 Enlarged schematic diagram of the structure at point E in the middle; Figure 6 for Figure 1 Structural cross-section view at point BB; Figure 7 for Figure 6 Enlarged schematic diagram of the structure at point F; Figure 8 This is a schematic diagram of the connection structure between the connecting plate and the rubber clip of the present invention; Figure 9 This is a schematic diagram of the connection structure of the connecting plate and the stop block of the present invention.

[0019] In the figure: connecting plate 1, stopper 101, reserved slot 102, screw rod 103, mounting slot 104, reserved cavity 105, air vent 106, missing slot 107, heating pipe 108, storage slot 109, rubber clamp 2, photovoltaic module frame 3, air pump 4, flexible windproof cover 5, magic male sticker 501, magic female sticker 502. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution of the present application, and the advantages are more clear and obvious, the following will be further described in detail with the embodiments of the present application. It should be understood that the specific embodiments described herein are part of the embodiments of the present application, not all embodiments, only to explain the embodiments of the present application, and not for the purpose of limiting the embodiments of the present application, all other embodiments obtained by the person skilled in the art without doing creative work, belong to the scope of protection of the present application.

[0021] Please refer to Figures 1-9 The present application provides a technical solution: a sealing structure of photovoltaic module frame, comprising a connecting plate 1, the connecting plate 1 is installed at the joint of two photovoltaic module frames 3, the surface of the connecting plate 1 is fixed with a rubber clamp 2, the rubber clamp 2 is clamped between the two photovoltaic module frames 3, the two ends of the connecting plate 1 are fixed with stoppers 101, the stoppers 101 are inserted into the end groove of the joint of the two photovoltaic module frames 3, the height of the stopper 101 is equal to the thickness of the photovoltaic module frame 3, the connecting plate 1 is fixed on the top surface of the photovoltaic module frame 3 through the screw rod 103; two reserved slots 102 are formed at the top surface of the two ends of the connecting plate 1, the bottom surface of the reserved slot 102 is provided with a through hole, and the screw rod 103 is screwed on the surface of the photovoltaic module frame 3 after passing through the through hole.

[0022] The rubber clamp 2 is inserted into the joint of the two photovoltaic module frames 3, and the two photovoltaic module frames 3 are pushed to tightly extrude the rubber clamp 2, the rubber clamp 2 is elastically deformed under pressure, and the rubber clamp 2 fills the gap between the two photovoltaic module frames 3; then the screw rod 103 is screwed on the top surface of the photovoltaic module frame 3 after passing through the reserved slot 102, that is, the connecting plate 1 is laid above the joint of the two photovoltaic module frames 3 at this time, and the two photovoltaic module frames 3 are fixed together, the rubber clamp 2 realizes the sealing of the joint of the two photovoltaic module frames 3, and avoids the problem of inclination and swing caused by the gap after the joint of the two photovoltaic module frames 3.

[0023] In order to realize the blowing and cleaning of the dust and leaves on the surface of the photovoltaic module frame 3, the following is proposed: The inside of the connecting plate 1 is provided with a reserved cavity 105, a plurality of air release holes 106 are arranged on both sides of the reserved cavity 105, and the top surface of the connecting plate 1 is provided with a gas pump 4; the gas pump 4 sucks external air and injects it into the reserved cavity 105 and blows it to the surface of the photovoltaic module frame 3 through the air release holes 106; the top surface of the connecting plate 1 is provided with a mounting groove 104, and the gas pump 4 is fixed to the bottom surface of the mounting groove 104; the exhaust pipe of the gas pump 4 penetrates the bottom surface of the mounting groove 104 and is inserted into the reserved cavity 105.

[0024] The switch of the gas pump 4 is triggered regularly, the gas pump 4 sucks air and injects it into the reserved cavity 105, the air in the reserved cavity 105 is blown out through the air release holes 106, and the blown air blows off the dust or dust, leaves on the surface of the photovoltaic module frame 3, so as to avoid the light plate on the surface of the photovoltaic module frame 3 from being covered.

[0025] In order to pretreat the accumulated snow on the surface of the photovoltaic module frame 3 after snow, the following is proposed: One end of the connecting plate 1 is inserted and fixed with a heating pipe 108, and the heating pipe 108 extends into the reserved cavity 105; one end of the connecting plate 1 is provided with a slot 107, and the heating pipe 108 is inserted and fixed on the side wall of the slot 107.

[0026] After snow, the switch of the heating pipe 108 is triggered, and the temperature generated by the working heating pipe 108 melts the accumulated snow around the connecting plate 1; in cooperation with the gas pump 4, the hot air in the flexible windproof cover 5 is blown to the photovoltaic module frame 3, so as to accelerate the melting of the accumulated snow on the surface of the photovoltaic module frame 3.

[0027] In order to realize the protection of the long-term idle photovoltaic module frame 3, the following is proposed: Both sides of the connecting plate 1 are provided with receiving grooves 109, and the inside of the receiving groove 109 is fixed with a flexible windproof cover 5; the flexible windproof cover 5 is unfolded after being pulled out of the receiving groove 109 and is connected to the photovoltaic module frame 3 through the magic tape; the flexible windproof cover 5 is folded and inserted into the receiving groove 109 for storage; the magic tape includes magic male tape 501 and magic female tape 502, and the magic male tape 501 and the magic female tape 502 are provided with two, two magic female tapes 502 are fixed on the surface of the photovoltaic module frame 3, and two magic female tapes 502 are symmetrically distributed about the inner ring opening of the photovoltaic module frame 3, two magic male tapes 501 are fixed on the surface of the flexible windproof cover 5, and two magic male tapes 501 are respectively connected to two magic female tapes 502 after the flexible windproof cover 5 is unfolded and covers above the photovoltaic module frame 3.

[0028] The photovoltaic module frame sealing structure contains sealing splicing, surface cleaning, snow pretreatment and long-term idle protection functions, and the following is the detailed use method: I. Sealing splicing operation: insert the rubber clamp 2 into the splicing part of the two photovoltaic module frames 3, push the two photovoltaic module frames 3 to tightly squeeze the rubber clamp 2, and the rubber clamp 2 is elastically deformed under pressure to fill the gap between the two photovoltaic module frames 3. Lay the connecting plate 1 on the splicing part of the two photovoltaic module frames 3, and insert the stop block 101 at the ends of the connecting plate 1 into the end groove of the splicing part of the two photovoltaic module frames 3, and ensure that the height of the stop block 101 is equal to the thickness of the photovoltaic module frame 3. Thread the screw rod 103 through the through hole in the bottom surface of the reserved slot 102 on the top surface of the connecting plate 1, and then screw it onto the surface of the photovoltaic module frame 3 to fix the two photovoltaic module frames 3 together. At this time, the rubber clamp 2 realizes the sealing of the splicing part of the two photovoltaic module frames 3, avoiding the problem of gap and inclination after splicing.

[0029] II. Surface cleaning operation: fix the air pump 4 on the bottom surface of the mounting slot 104 on the top surface of the connecting plate 1, and then insert the exhaust pipe of the air pump 4 into the reserved cavity 105 inside the connecting plate 1. Periodically trigger the switch of the air pump 4, and the air pump 4 sucks external air and injects it into the reserved cavity 105. The air inside the reserved cavity 105 is blown out through the multiple air vents 106 on both sides, blowing off the dust, dust, and leaves on the surface of the photovoltaic module frame 3, avoiding the photovoltaic module frame 3 from being covered.

[0030] III. Snow pre-treatment operation: insert the heating pipe 108 into the side wall of the missing slot 107 on one end of the connecting plate 1, so that the heating pipe 108 extends into the reserved cavity 105. Snow post-treatment: after snow, trigger the switch of the heating pipe 108, and the heating pipe 108 works to generate temperature to melt the snow around the connecting plate 1. At the same time, cooperate with the work of the air pump 4 to blow hot air from the flexible windproof cover 5 to the photovoltaic module frame 3 to accelerate the melting of snow on the surface of the photovoltaic module frame 3.

[0031] IV. Long-term idle protection operation: fix the flexible windproof cover 5 in the receiving slot 109 on both sides of the connecting plate 1. When the photovoltaic module is idle for a long time, pull out the flexible windproof cover 5 from the receiving slot 109 and unfold it. Since the surface of the flexible windproof cover 5 is fixed with two magic male stickers 501, and the surface of the photovoltaic module frame 3 is fixed with two magic female stickers 502 symmetrically distributed about the inner ring opening, after unfolding the flexible windproof cover 5 and covering it over the photovoltaic module frame 3, the two magic male stickers 501 are connected with the two magic female stickers 502 respectively, and the protection is completed. When the photovoltaic module is needed, separate the magic male stickers 501 from the magic female stickers 502, fold the flexible windproof cover 5 and put it into the receiving slot 109.

[0032] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.

Claims

1. A sealing structure for a photovoltaic module frame, comprising a connecting plate (1), the connecting plate (1) being installed at the joint of two photovoltaic module frames (3), characterized in that: The surface of the connecting plate (1) is fixed with a rubber clip (2), which is clamped between two photovoltaic module frames (3). The connecting plate (1) is fixed to the top surface of the photovoltaic module frame (3) by a screw (103). The connecting plate (1) has a reserved cavity (105) inside. Multiple vent holes (106) are opened on both sides of the reserved cavity (105). An air pump (4) is installed on the top surface of the connecting plate (1). The air pump (4) draws in external air and injects it into the reserved cavity (105) and blows it onto the surface of the photovoltaic module frame (3) through the vent holes (106). A heating tube (108) is inserted and fixed at one end of the connecting plate (1), and the heating tube (108) extends into the reserved cavity (105); The connecting plate (1) has storage slots (109) on both sides. A flexible windshield (5) is fixed inside the storage slot (109). After the flexible windshield (5) is pulled out from the storage slot (109) and unfolded, it is connected to the photovoltaic module frame (3) by Velcro.

2. The sealing structure of a photovoltaic module frame according to claim 1, characterized in that: Both ends of the connecting plate (1) are fixed with blocks (101). The blocks (101) are inserted into the end grooves at the splicing of the two photovoltaic module frames (3). The height of the blocks (101) is equal to the thickness of the photovoltaic module frame (3).

3. The sealing structure of a photovoltaic module frame according to claim 1, characterized in that: The connecting plate (1) has two reserved slots (102) on the top surface at both ends. The bottom surface of the reserved slots (102) has a through hole. The screw (103) passes through the through hole and is screwed onto the surface of the photovoltaic module frame (3).

4. The sealing structure of a photovoltaic module frame according to claim 1, characterized in that: The top surface of the connecting plate (1) is provided with an installation groove (104), the air pump (4) is fixed on the bottom surface of the installation groove (104), and the exhaust pipe of the air pump (4) is inserted into the reserved cavity (105) after passing through the bottom surface of the installation groove (104).

5. The sealing structure of a photovoltaic module frame according to claim 1, characterized in that: One end of the connecting plate (1) has a notch (107), and the heating tube (108) is inserted and fixed on the side wall of the notch (107).

6. The sealing structure of a photovoltaic module frame according to claim 1, characterized in that: The flexible windproof cover (5) is folded up and then inserted into the storage slot (109) for storage.

7. The sealing structure of a photovoltaic module frame according to claim 1, characterized in that: The Velcro includes male Velcro (501) and female Velcro (502). There are two male Velcro (501) and two female Velcro (502). The two female Velcro (502) are fixed on the surface of the photovoltaic module frame (3) and are symmetrically distributed about the inner ring of the photovoltaic module frame (3). The two male Velcro (501) are fixed on the surface of the flexible windshield (5). After the flexible windshield (5) is unfolded and covers the photovoltaic module frame (3), the two male Velcro (501) are respectively connected to the two female Velcro (502).