Organic tea production process

Abstract

The invention relates to tea production, in particular to an organic tea production process which comprises the following steps: step 1, tea needing to be kneaded is placed in a rotating roller, and the rotating roller rotates; 2, two kneading rollers are driven to rotate, and the two kneading rollers and the rotating roller conduct extrusion forming on the tea leaves; 3, the two kneading rollers deform, and the tea leaves are kneaded and extruded; in order to facilitate implementation of the organic tea leaf production device, the organic tea leaf production device is designed and can simulate manual rolling processing of tea leaves.

Description

TECHNICAL FIELD

[0001] The present application relates to tea production, more particularly to an organic tea production process. BACKGROUND

[0002] Tea, commonly known as tea, generally includes the leaves and buds of tea trees; the processing steps of tea leaves are relatively complex, and different tea leaves have different processing methods, wherein the rolling processing is a processing step that many tea leaves need to go through, and the rolling processing is to manually rub and squeeze the tea leaves with hands to squeeze out the moisture inside the tea leaves and to shape the tea leaves; in the prior art, there are some machine devices that rub and squeeze the tea leaves in a rotating manner, but such a processing manner can only monotonously rub and shape, and cannot simulate the manual rubbing manner to roll and process the tea leaves. SUMMARY

[0003] The purpose of the present application is to provide an organic tea production process that can simulate manual rolling processing of tea leaves.

[0004] The purpose of the present application is achieved by the following technical solutions:

[0005] An organic tea production process, comprising the following steps:

[0006] Step one: placing tea leaves that need to be rubbed in a rotating drum, and rotating the rotating drum;

[0007] Step two: driving two rubbing drums to rotate, and the two rubbing drums and the rotating drum to squeeze and shape the tea leaves;

[0008] Step three: the two rubbing drums are deformed to rub and squeeze the tea leaves.

[0009] An organic tea production device, comprising a supporting bracket, a cam is rotatably connected to the supporting bracket, a power mechanism I for driving the cam to rotate is fixedly connected to the supporting bracket, and the power mechanism I is preferably a servo motor;

[0010] A shaking bracket is slidably connected to the supporting bracket, a compression spring I is fixedly connected between the shaking bracket and the supporting bracket, a contact column is fixedly connected to the shaking bracket, and the contact column contacts the cam;

[0011] A rotating drum is rotatably connected to the shaking bracket, a power mechanism II for driving the rotating drum to rotate is fixedly connected to the shaking bracket, the power mechanism II is preferably a servo motor, and the rotating drum is provided with a plurality of convex edges;

[0012] Two extension mechanisms I are fixedly connected to the shaking bracket, and a moving bracket is fixedly connected to the extension end of each extension mechanism I;

[0013] The rotating support is rotatably connected to two moving supports, and a power mechanism III for driving the rotating support to rotate is fixedly connected to the moving support, preferably a servo motor; an extension mechanism II is fixedly connected to the rotating support, and a supporting ring is slidably connected to the extension end of the extension mechanism II; and a compression spring II is fixedly connected between the supporting ring and the extension end of the extension mechanism II.

[0014] The rotating ring is rotatably connected to two supporting rings, and a power mechanism IV for driving the rotating ring to rotate is fixedly connected to the supporting ring, preferably a servo motor; a plurality of inner supporting rods are fixedly connected to the rotating ring; an extension mechanism III is fixedly connected to the rotating ring; a hinged disc is fixedly connected to the extension end of the extension mechanism III; and a hinged part is hingedly connected between the plurality of inner supporting rods and the hinged disc.

[0015] The hinged part comprises two hinged rods I and II that are slidably connected to each other, and a compression spring III is fixedly connected between the hinged rods I and II; and a kneading roller is sleeved on the outside of the plurality of inner supporting rods and the hinged disc.

[0016] The kneading roller is made of elastic material.

[0017] The kneading roller is provided with a spiral body, and the spiral directions of the spiral bodies on the two kneading rollers are opposite.

[0018] The shaking support is fixedly connected with two extension mechanisms IV, and a pulling ring is fixedly connected to the extension end of each extension mechanism IV; a blocking disc is rotatably connected to each pulling ring; and the two blocking discs are slidably connected to the two ends of the rotating roller. BRIEF DESCRIPTION OF DRAWINGS

[0019] The application will be further described in detail below in combination with the drawings and specific implementation methods.

[0020] Figure 1 is a schematic diagram of an organic tea production process of the application;

[0021] Figure 2 is a schematic diagram of an organic tea production device structure of the application;

[0022] Figure 3 is a sectional view of an organic tea production device of the application;

[0023] Figure 4 is a schematic diagram of a supporting support structure of the application;

[0024] Figure 5 is a schematic diagram of a rotating roller structure of the application;

[0025] Figure 6 is a schematic diagram of a kneading roller structure of the application;

[0026] Figure 7Figure 1 is a schematic diagram of the rubbing roller structure of the present application;

[0027] Figure 8 Figure 2 is a schematic diagram of the rotating support structure of the present application;

[0028] Figure 9 Figure 3 is a schematic diagram of the inner support rod structure of the present application;

[0029] Figure 10 Figure 4 is a schematic diagram of the rubbing roller structure of the present application;

[0030] Figure 11 Figure 5 is a schematic diagram of the blocking disc structure of the present application.

[0031] In the figure:

[0032] Support bracket 11; cam 12;

[0033] Shaking bracket 21; contact column 22;

[0034] Rotary roller 31; convex ridge 32;

[0035] Extension mechanism I 41; moving bracket 42;

[0036] Rotary bracket 51; extension mechanism II 52; support ring 53;

[0037] Rotary ring 61; inner support rod 62; extension mechanism III 63; hinged disc 64; hinged component 65; hinged rod I 66; hinged rod II 67; rubbing roller 68; helix 69;

[0038] Extension mechanism IV 71; pulling ring 72; blocking disc 73. DETAILED DESCRIPTION

[0039] The present application will be further described in detail below in conjunction with the accompanying drawings.

[0040] As Figure 1 shown below, the steps and functions of an organic tea production process are described in detail;

[0041] An organic tea production process, which comprises the following steps:

[0042] Step one: placing tea leaves that need to be rubbed into the rotary roller 31, and rotating the rotary roller 31;

[0043] Step two: driving two rubbing rollers 68 to rotate, and the two rubbing rollers 68 and the rotary roller 31 to extrude and shape the tea leaves;

[0044] Step three: the two rubbing rollers 68 are deformed to rub and extrude the tea leaves.

[0045] As Figures 2 to 11As shown in the figure, in order to facilitate the implementation of an organic tea production device, an organic tea production device is designed, and the structure and function of the organic tea production device are described in detail below.

[0046] An organic tea production device, comprising a support bracket 11, a cam 12 is rotatably connected to the support bracket 11, a power mechanism I is fixedly connected to the support bracket 11 to drive the cam 12 to rotate, and the power mechanism I is preferably a servo motor;

[0047] A shaking bracket 21 is slidably connected to the support bracket 11, a compression spring I is fixedly connected between the shaking bracket 21 and the support bracket 11, a contact column 22 is fixedly connected to the shaking bracket 21, and the contact column 22 is in contact with the cam 12;

[0048] A rotating drum 31 is rotatably connected to the shaking bracket 21, a power mechanism II is fixedly connected to the shaking bracket 21 to drive the rotating drum 31 to rotate, and the power mechanism II is preferably a servo motor, and a plurality of convex edges 32 are arranged in the rotating drum 31;

[0049] Two extension mechanisms I 41 are fixedly connected to the shaking bracket 21, and a moving bracket 42 is fixedly connected to the extension end of each extension mechanism I 41;

[0050] A rotating bracket 51 is rotatably connected to each moving bracket 42, a power mechanism III is fixedly connected to the moving bracket 42 to drive the rotating bracket 51 to rotate, and the power mechanism III is preferably a servo motor, an extension mechanism II 52 is fixedly connected to the rotating bracket 51, a support ring 53 is slidably connected to the extension end of the extension mechanism II 52, and a compression spring II is fixedly connected between the support ring 53 and the extension end of the extension mechanism II 52;

[0051] A rotating ring 61 is rotatably connected to each support ring 53, a power mechanism IV is fixedly connected to the support ring 53 to drive the rotating ring 61 to rotate, and the power mechanism IV is preferably a servo motor, a plurality of inner support rods 62 are fixedly connected to the rotating ring 61, an extension mechanism III 63 is fixedly connected to the rotating ring 61, a hinged disc 64 is fixedly connected to the extension end of the extension mechanism III 63, and a hinge component 65 is hinged between the plurality of inner support rods 62 and the hinged disc 64;

[0052] The hinge component 65 comprises two hinge rods I 66 and hinge rods II 67 that are slidably connected to each other, a compression spring III is fixedly connected between the hinge rods I 66 and the hinge rods II 67, and a kneading roller 68 is sleeved to the outside of the plurality of inner support rods 62 and the hinged disc 64;

[0053] The kneading roller 68 is made of elastic material, preferably rubber material;

[0054] The outer side of the kneading roller 68 is provided with a spiral body 69, and the spiral directions of the spiral bodies 69 on the two kneading rollers 68 are opposite;

[0055] Two telescopic mechanisms IV71 are fixedly connected to the shaking bracket 21. Each telescopic mechanism IV71 has a tension ring 72 fixedly connected to its telescopic end. Both tension rings 72 are rotatably connected to a sealing disc 73. The two sealing discs 73 are slidably connected to both ends of the rotating roller 31.

[0056] When in use, place the tea leaves that need to be kneaded into the rotating drum 31, start the power mechanism II, and the output shaft of the power mechanism II will start to rotate. The output shaft of the power mechanism II drives the rotating drum 31 to rotate. When the rotating drum 31 rotates, it drives the multiple protruding ribs 32 inside to rotate, and the tea leaves inside the rotating drum 31 are moved through the multiple protruding ribs 32.

[0057] The power mechanism IV is activated, and its output shaft begins to rotate. The output shaft of the power mechanism IV drives the rotating ring 61 to rotate, which in turn drives the kneading roller 68 to rotate. The telescopic mechanism II 52 is activated. The telescopic mechanism II 52 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism II 52 drives the support ring 53 to move, which in turn drives the rotating ring 61 to move. The rotating ring 61 drives the kneading roller 68 to move, thereby adjusting the height of the kneading roller 68 and the relative distance between the kneading roller 68 and the rotating roller 31, so that the kneading roller 68 comes into contact with the tea leaves. The rotation direction of the kneading roller 68 is opposite to that of the rotating roller 31, thereby continuously squeezing and kneading the tea leaves to shape them.

[0058] Furthermore, since multiple protrusions 32 are provided inside the rotating drum 31, in order to ensure that the kneading drum 68 can effectively contact the tea leaves, a compression spring II is provided between the support ring 53 and the telescopic end of the telescopic mechanism II 52, so that the support ring 53 can slide to a certain extent, thereby allowing the kneading drum 68 to move a certain distance, and thus making the kneading drum 68's squeezing of the tea leaves flexible.

[0059] Furthermore, the power mechanism III is activated, and the output shaft of the power mechanism III begins to rotate. The output shaft of the power mechanism III drives the rotating bracket 51 to rotate, the rotating bracket 51 drives the telescopic mechanism II 52 to rotate, the telescopic mechanism II 52 drives the support ring 53 to move, the support ring 53 drives the rotating ring 61 to move, and the rotating ring 61 drives the kneading roller 68 to move, thereby adjusting the position of the kneading roller 68 and its position within the rotating roller 31, thus meeting different usage requirements.

[0060] Furthermore, to increase the movement of tea leaves within the rotating drum 31, a cam 12 is provided. The cam 12 has multiple protrusions. When the power mechanism I is activated, the output shaft of the power mechanism I begins to rotate. The output shaft of the power mechanism I drives the cam 12 to rotate. During the rotation of the cam 12, the contact column 22 is driven to move, causing the contact column 22 to move up and down. The contact column 22 drives the shaking bracket 21 to move up and down, thereby causing the rotating drum 31 to move up and down, thus shaking the tea leaves within the rotating drum 31. This allows the tea leaves to be quickly dispersed after compression, and then compressed again.

[0061] Furthermore, when it is necessary to simulate manual kneading of tea leaves, the telescopic mechanism III 63 is activated. Telescopic mechanism III 63 can be a hydraulic cylinder or an electric push rod. The telescopic end of telescopic mechanism III 63 drives the hinge plate 64 to move, which in turn drives the hinge component 65 to move, causing the hinge component 65 to be tilted. The hinge component 65 then squeezes the kneading roller 68. Simultaneously, telescopic mechanism I 41 is activated. Telescopic mechanism I 41 can be a hydraulic cylinder or an electric push rod. The telescopic end of telescopic mechanism I 41 drives the moving bracket 42 to move, which in turn drives the rotating bracket 51 to move, which in turn drives the kneading roller 68 to... The movement causes the front end of the kneading roller 68 to deform under the push of the hinge plate 64, thus creating a larger space between the contact points of the two kneading rollers 68. When the kneading roller 68 rotates, it drives the spiral 69 to move, which in turn pushes the tea leaves inward, causing them to gather in the conical section between the two kneading rollers 68. The two kneading rollers 68 squeeze the tea leaves, activating the telescopic mechanism III 63. The telescopic end of the telescopic mechanism III 63 reciprocates continuously, causing the space between the two kneading rollers 68 to change continuously, simulating manual squeezing.

[0062] Based on the changes in the telescopic end of the telescopic mechanism Ⅲ63, the tea leaves are processed under two extrusion methods, thereby simulating the kneading of tea leaves by human hands when extruding them.

[0063] Furthermore, when it is necessary to remove the processed tea leaves, the telescopic mechanism IV71 is activated. The telescopic mechanism IV71 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism IV71 drives the pulling ring 72 to move, and the pulling ring 72 drives the sealing disc 73 to move, so that the sealing disc 73 slides laterally, thereby disengaging the sealing disc 73 from the rotating drum 31, thus facilitating the removal of the tea leaves from the rotating drum 31.

Claims

1. An organic tea production process, characterized by: The process includes the following steps: Step 1: Place the tea leaves that need to be kneaded into the rotating drum (31) and rotate the drum (31); Step 2: Drive the two kneading rollers (68) to rotate, and the two kneading rollers (68) and the rotating roller (31) extrude the tea leaves into shape; Step 3: The two kneading rollers (68) deform and knead and squeeze the tea leaves.

2. The organic tea production process according to claim 1, characterized in that: The rotating roller (31) is rotatably connected to the shaking bracket (21), the shaking bracket (21) is slidably connected to the support bracket (11), and a compression spring I is fixedly connected between the shaking bracket (21) and the support bracket (11).

3. The organic tea production process according to claim 2, characterized in that: A cam (12) is rotatably connected to the support bracket (11), and a contact post (22) is fixedly connected to the shaking bracket (21), with the contact post (22) in contact with the cam (12).

4. The organic tea production process according to claim 2, characterized in that: The rotating drum (31) is provided with a plurality of protruding ribs (32).

5. The organic tea production process according to claim 2, characterized in that: Two telescopic mechanisms I (41) are fixedly connected to the shaking bracket (21), and a movable bracket (42) is fixedly connected to the telescopic end of each telescopic mechanism I (41).

6. The organic tea production process according to claim 5, characterized in that: Both movable supports (42) are rotatably connected to rotating supports (51), and telescopic mechanisms II (52) are fixedly connected to rotating supports (51). Support rings (53) are slidably connected to the telescopic ends of telescopic mechanisms II (52), and compression springs II are fixedly connected between the support rings (53) and the telescopic ends of telescopic mechanisms II (52).

7. The organic tea production process according to claim 6, characterized in that: A rotating ring (61) is rotatably connected to each of the two support rings (53). Multiple inner support rods (62) are fixedly connected to the rotating rings (61). A telescopic mechanism III (63) is fixedly connected to the rotating rings (61). A hinge plate (64) is fixedly connected to the telescopic end of the telescopic mechanism III (63). A hinged component (65) is hinged between the multiple inner support rods (62) and the hinge plate (64).

8. The organic tea production process according to claim 7, characterized in that: The hinge component (65) includes two hinge rods I (66) and II (67) that are slidably connected to each other, and a compression spring III is fixedly connected between the hinge rods I (66) and II (67).

9. The organic tea production process according to claim 8, characterized in that: The multiple inner support rods (62) and the hinge plate (64) are fitted with kneading rollers (68). The kneading rollers (68) are made of elastic material and have spiral bodies (69) on their exterior. The spiral directions of the spiral bodies (69) on the two kneading rollers (68) are opposite.

10. The organic tea production process according to claim 2, characterized in that: Two telescopic mechanisms IV (71) are fixedly connected to the shaking bracket (21). Each telescopic mechanism IV (71) has a tension ring (72) fixedly connected to its telescopic end. Both tension rings (72) are rotatably connected to a sealing disc (73). The two sealing discs (73) are slidably connected to both ends of the rotating drum (31).

Images