Adjustable proportioning device for biocatalyst and use method of adjustable proportioning device

Abstract

The invention discloses an adjustable proportioning device for a biocatalyst, the device solves the problem that the current device cannot control the oil dripping quantity, the device comprises a placing table, a first extracting solution conveying pipe and a conveying assembly, the conveying assembly comprises a cylinder, a first air compressor and a second air compressor, the first extracting solution conveying pipe is connected with the placing table, and the second air compressor is connected with the first extracting solution conveying pipe. The multiple air cylinder arrays are arranged on the table top on the other side of the containing table, the two air compressors are arranged at the two ends of the containing table, and the two air compressors are used in cooperation with equipment programs, so that the pumping pressure and duration of the two air compressors can be controlled, and telescopic rods of the air cylinders are driven to be closed; the oil dripping amount of the extracting solution can be controlled by changing the telescopic rod of the air cylinder and the duration time, the telescopic rod of the air cylinder is controlled to be shrunk for a little and the duration time is long if the oil dripping amount is large, and the telescopic rod of the air cylinder is controlled to be shrunk for a little and the duration time is short if the oil dripping amount is small.

Description

Technical Field

[0001] This invention belongs to the field of biocatalyst formulation technology, specifically relating to an adjustable formulation device for biocatalysts and its usage method. Background Technology

[0002] The filling and sealing machine is suitable for the biopharmaceutical and chemical industries. It is used for filling and sealing catalysts. The filling and sealing machine has a compact structure, stable and reliable operation, convenient adjustment and operation, and ideal packaging effect. The external materials are made of stainless steel and aluminum alloy, which meet hygiene requirements. It is especially suitable for small and medium-sized enterprises.

[0003] However, existing devices cannot separate the catalyst and extract during the biocatalyst filling process. This results in uneven catalyst distribution in each vial during filling, and the amount of extract injected cannot be controlled during filling. Manual addition is required for each vial, leading to low automation, high physical exertion on workers, and low daily output. After addition, manual counting and packaging are required, making the production process cumbersome. Furthermore, the catalyst ratio cannot be precisely controlled during extract filling, resulting in a high product scrap rate and slightly higher production costs. Summary of the Invention

[0004] The purpose of this invention is to provide an adjustable formulation device for biocatalysts and a method for using it, in order to solve the problems mentioned in the background art.

[0005] To address the aforementioned technical problems, the present invention provides the following technical solution: an adjustable proportioning device for biocatalysts and its usage method, comprising a filling assembly, wherein the filling assembly includes a placement platform, a filling robot, a catalyst filling needle, an extract filling needle, a first extract delivery pipe, a catalyst delivery pipe, a catalyst delivery pump, and a camera; the placement platform is disposed on the floor of a production workshop, and a delivery assembly and a dripping assembly are disposed on the other side of the placement platform; the delivery assembly includes a cylinder, an air inlet, a second extract delivery pipe, a first air compressor, a first air outlet, a second air compressor, and a second air outlet. Several sets of cylinder arrays are arranged on the other side of the placement platform and correspond to the positions of the first extract delivery pipes of several sets of filling robots. The telescopic rods of the cylinders extend through the wall of the first extract delivery pipes and into the interior. The air inlet is located at one end of the cylinder. The second extract delivery pipe is arranged on the other side of the placement platform and connected to the first extract delivery pipes of several sets of filling robots. The first air compressor is located at one end of the placement platform and the first air outlet is located on the first air compressor. The second air compressor is located at the other end of the placement platform and the second air outlet is located on the second air compressor.

[0006] The present invention further describes that the placement platform has an internal maintenance chamber, and a glass cabinet door is hinged to the outside of the placement platform. Several sets of the filling robot array are arranged on one side of the placement platform. The catalyst filling needle and the extract filling needle are both fixedly installed at one end of the filling robot. The catalyst filling needle and the extract filling needle are arranged concentrically. One end of the first extract delivery pipe is connected to the extract filling needle, and the other end is connected to the built-in pump of the filling robot and extends to the outside. One end of the catalyst delivery pipe is connected to the catalyst filling needle, and the other end extends through the side wall of the placement platform into the internal maintenance chamber and is connected to the catalyst delivery port.

[0007] The present invention further illustrates that the catalyst delivery pump is fixedly installed on the catalyst delivery pipe.

[0008] The present invention further illustrates that the camera is mounted on the filling robot arm.

[0009] The present invention further describes that the dripping assembly includes an extraction liquid tank, an infusion port, and a third oil delivery pipe. The extraction liquid tank is placed on the platform of the placement table, the infusion port is opened on one side of the extraction liquid tank, one end of the third oil delivery pipe is connected to the bottom outlet of the extraction liquid tank, and the other end is connected to the second extraction liquid delivery pipe.

[0010] The present invention further illustrates that a belt conveyor and a packaging assembly are provided on one side of the placement platform. The belt conveyor is used to transport medicine bottles, and medicine bottles are placed on the belt conveyor.

[0011] The present invention further describes that the packaging assembly includes a collection trough, a third air compressor, a first collection frame, a first infrared sensor, a second collection frame, a second infrared sensor, and a telescopic air rod. The collection trough is placed on the floor of the production workshop, located on one side of the belt conveyor. The third air compressor is placed on the floor of the production workshop, located on one side of the collection trough. The telescopic air rod is disposed on the inner bottom surface of the collection trough, and a pad is provided at one end of the telescopic air rod. The first collection frame is placed on the pad of the telescopic air rod. Five sets of the first infrared sensors are disposed on one side of the inner surface of the first collection frame. The second collection frame is detachably installed on top of the first collection frame, and five sets of the second infrared sensors are disposed inside the second collection frame.

[0012] The present invention further illustrates that a drug delivery assembly is provided on the other side of the placement platform. The drug delivery assembly includes a catalyst tank, a catalyst inlet, and a catalyst delivery outlet. The catalyst tank is placed on the floor of the production workshop, located on the other side of the placement platform. The catalyst inlet is located on the top of the catalyst tank, and the catalyst delivery outlet is located on the side of the catalyst tank.

[0013] The specific method is as follows: S1. When the equipment program detects that the catalyst filling flow rate reaches M1, the equipment program controls the built-in electric valve of the filling robot to close, the external motor of the belt conveyor to start, the filled medicine bottle is transported to the subsequent packaging component for packaging, and the empty medicine bottle is transported to the filling robot for continued filling. S2. When the equipment program detects that the catalyst filling flow rate reaches M2, the equipment program controls the built-in electric valve of the filling robot to close, the external motor of the belt conveyor to start, the filled medicine bottle is transported to the subsequent packaging component for packaging, and the empty medicine bottle is transported to the filling robot for continued filling. S3. When the equipment program detects that the catalyst filling flow rate reaches M3, the equipment program controls the built-in electric valve of the filling robot to close, the external motor of the belt conveyor to start, the filled medicine bottle is transported to the subsequent packaging component for packaging, and the empty medicine bottle is transported to the filling robot for continued filling.

[0014] The specific method is as follows: S1. When it is necessary to inject Y1 amount of extract into the medicine bottle, the equipment program controls the compressed air pump volume to decrease to X3 for a duration of T1. Since the amount of extract Y1 is small, the cylinder extension rod cannot be fully retracted. At the same time, the pumping time needs to be reduced to prevent excessive injection of extract from causing inaccurate proportions. After the pumping time reaches T1, the equipment program controls the pump volume to increase to X4. While injecting the extract, the equipment program detects whether the flow rate of the built-in flow meter in the first extract delivery pipe reaches Y1. If the flow rate reaches Y1 before the pumping time reaches T1, the equipment program controls the pump volume to increase to X4 and sends an alarm message to the operator. The operator needs to check whether there is a fault in the pumping pipeline. If the flow rate has not reached Y1 when the pumping time reaches T1, the injection continues until the flow rate reaches Y1 and then stops. At the same time, the equipment program sends an alarm message to the operator. The operator needs to check whether there is an air leak in the pumping pipeline. S2. When it is necessary to inject Y2 amount of extract into the medicine bottle, the equipment program controls the compressed air pump volume to decrease to X2 for a duration of T2, slightly retracts the cylinder extension rod and increases the pumping time, so that the extract is slowly injected into the medicine bottle to complete the mixing operation. After the pumping time reaches T2, the equipment program controls the pump volume to increase to X4. While injecting oil, the equipment program detects whether the flow value of the flow meter built into the first extract delivery pipe reaches Y2. If the flow value reaches Y1 before the pumping time reaches T2, the equipment program controls the pump volume to increase to X4 and sends an alarm message to the staff. The staff needs to check whether there is a fault or leak in the pumping pipeline. If the flow value has not reached Y2 when the pumping time reaches T2, the injection continues until the flow value reaches Y2 and then stops. At the same time, the equipment program sends an alarm message to the staff. The staff needs to check whether there is a leak in the pumping pipeline. S3. When it is necessary to inject Y3 units of extract into the medicine bottle, the equipment program controls the compressed air pump volume to decrease to X1 for a duration of T3, significantly retracts the cylinder extension rod, and increases the pumping time to inject the extract into the medicine bottle to complete the mixing operation. After the pumping time reaches T3, the equipment program controls the pump volume to increase to X4. While injecting the liquid, the equipment program detects whether the flow rate of the flow meter built into the first extract delivery pipe reaches Y3. If the flow rate reaches Y3 before the pumping time reaches T3, the equipment program controls the pump volume to increase to X4 and sends an alarm message to the operator. The operator needs to check whether there is a fault or leak in the pumping pipeline. If the flow rate has not reached Y3 when the pumping time reaches T3, the injection continues until the flow rate reaches Y3 and then stops. At the same time, the equipment program sends an alarm message to the operator, who needs to check whether there is a leak in the pumping pipeline.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention, through the filling assembly, includes a placement platform, a filling robot, a catalyst filling needle, an extract filling needle, a first extract delivery pipe, a catalyst delivery pipe, a catalyst delivery pump, and a camera. The placement platform is set on the floor of the production workshop, and several sets of the filling robot array are set on one side of the placement platform. The catalyst filling needle and the extract filling needle are both fixedly installed at one end of the filling robot. The catalyst filling needle and the extract filling needle are concentrically arranged. One end of the first extract delivery pipe is connected to the extract filling needle, and the other end is connected to the built-in pump of the filling robot and extends to the outside. One end of the catalyst delivery pipe is connected to the catalyst filling needle, and the other end extends through the side wall of the placement platform into the internal maintenance chamber and is connected to the catalyst delivery port. By using two sets of air compressors in conjunction with the equipment program, the pumping pressure and duration of the two air compressors can be controlled, thereby driving the cylinder extension rod to close. Changing the length and duration of the cylinder extension rod can control the amount of extractant dripping. To increase the amount of dripping, the cylinder extension rod should be extended for a longer duration, and the cylinder extension rod should be shortened for a shorter duration. By using the built-in flow meter in the first extract delivery pipe in conjunction with the equipment program, the injection volume can be monitored during injection to prevent inaccurate proportions due to problems with the pump pipeline. At the same time, alarm information is sent to the staff to remind them to carry out maintenance in a timely manner, thus ensuring the accuracy of the proportions. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the potting assembly 1 of the present invention; Figure 3 This is the invention Figure 2 Schematic diagram of central area A; Figure 4 This is the invention Figure 2 Schematic diagram of the internal structure of region B in the middle area; Figure 5 This is a schematic diagram of the catalyst delivery pipeline of the present invention; Figure 6 This is a schematic diagram of the conveying component 3 of the present invention; Figure 7 This is the invention Figure 6 Schematic diagram of central area C; Figure 8 This is a schematic diagram of the extract delivery pipeline of the present invention; Figure 9 This is a schematic diagram of the extract delivery pipeline from another perspective of the present invention; Figure 10 This is a schematic diagram of the packaging component 6 of the present invention; Figure 11 This is a schematic diagram of the internal structure of the packaging component 6 of the present invention.

[0017] In the diagram: 1. Filling assembly; 11. Placement platform; 12. Filling robot; 121. Catalyst filling needle; 122. Extract filling needle; 131. First extract delivery tube; 141. Catalyst delivery tube; 142. Catalyst delivery pump; 15. Camera; 2. Belt conveyor; 21. Medicine bottles; 3. Conveying assembly; 31. Cylinder; 311. Air inlet; 32. Second extract delivery pipe; 331. First air compressor; 3311. First air outlet; 332. Second air compressor; 3321. Second air outlet; 4. Drip assembly; 41. Extraction tank; 411. Infusion port; 412. Third extract delivery tube; 5. Drug delivery assembly; 51. Catalyst tank; 511. Catalyst inlet; 512. Catalyst delivery port; 6. Packaging assembly; 61. Collection trough; 62. Third air compressor; 63. First collection frame; 631. First infrared sensor; 64. Second collection frame; 641. Second infrared sensor; 65. Telescopic air rod. Detailed Implementation

[0018] The following detailed, non-limiting description of the technical solution of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0019] Please see Figure 1-11 The present invention provides a technical solution: an adjustable mixing device for biocatalysts and its usage method, comprising a filling assembly 1, the filling assembly 1 comprising a placement platform 11, a filling robot 12, a catalyst filling needle 121, an extract filling needle 122, a first extract delivery tube 131, a catalyst delivery tube 141, a catalyst delivery pump 142, and a camera 15. The placement platform 11 is set on the floor of the production workshop for placing other equipment required for production. The interior of the placement platform 11 has a maintenance chamber for easy inspection of internal pipelines. A glass cabinet door is hinged to the outside of the placement platform 11. Several sets of filling robots 12 are arrayed on one side of the placement platform 11 for filling catalysts. Each filling robot 12 has a built-in pump and electric valve (not shown in the figure) to pump out the extract in accordance with the equipment program. Catalyst filling needles 121 and extract filling needles 122 are fixedly installed at one end of the filling robot 12, and are concentrically arranged. One end of the first extract delivery pipe 131 is connected to the extract filling needle 122, and the other end is connected to... The built-in pump of the filling robot 12 is connected to the outside. The first extract delivery pipe 131 has a built-in flow meter (not shown in the figure) to detect the flow rate of the extract in conjunction with the equipment program. One end of the catalyst delivery pipe 141 is connected to the catalyst filling needle 121, and the other end extends through the side wall of the placement platform 11 into the internal maintenance chamber and is connected to the catalyst delivery port 512. The built-in flow meter of the catalyst delivery pipe 141 (not shown in the figure) is used to detect the amount of catalyst input in conjunction with the equipment program. The catalyst delivery pump 142 is fixedly installed on the catalyst delivery pipe 141 to pump the catalyst into the filling robot 12. The camera 15 is set on the filling robot 12 to identify the position of the medicine bottle 21 in conjunction with the equipment program. On the other side of the placement platform 11, there is a conveying assembly 3 and a dripping assembly 4; The conveying assembly 3 includes a cylinder 31, an air inlet 311, a second extract conveying pipe 32, a first air compressor 331, a first air outlet 3311, a second air compressor 332, and a second air outlet 3321; Several sets of cylinders 31 are arrayed on the other side of the placement platform 11 and correspond to the positions of the first extract delivery pipes 131 of several sets of filling robots 12. The telescopic rods of the cylinders 31 extend through the wall of the first extract delivery pipe 131 and into the interior. The end of the telescopic rod of the cylinder 31 is a sealing plug, which is used to control the input amount of extract in conjunction with the equipment program. An air inlet 311 is located at one end of the cylinder 31. The second extract delivery pipe 32 is located on the other side of the placement platform 11 and is connected to the first extract delivery pipes 131 of several sets of filling robots 12. The first air compressor 331 is located at one end of the placement platform 11, and the first air outlet 3311 is located on the first air compressor 331. The second air compressor 332 is located at the other end of the placement platform 11, and the second air outlet 3321 is located on the second air compressor 332. The air outlets of both air compressors are connected to a multi-pipe reversing valve through hoses. The first air compressor 331 supplies air to the cylinders 31 arranged in the left array, and the second air compressor 332 supplies air to the cylinders 31 arranged in the right array. The two air compressors can ensure sufficient air supply. The drip assembly 4 includes an extract tank 41, an inlet 411, and a third extract delivery pipe 412. The extract tank 41 is placed on the platform of the placement table 11 and is used to store the extract. The extract tank 41 has a built-in electric oil outlet valve (not shown in the figure) for supplying the extract in accordance with the equipment program. The inlet 411 is opened on one side of the extract tank 41 and is used to connect an external inlet pipeline to supply the extract tank 41 with the extract. One end of the third extract delivery pipe 412 is connected to the bottom outlet of the extract tank 41, and the other end is connected to the second extract delivery pipe 32. On the other side of the placement platform 11, a drug delivery assembly 5 is provided. The drug delivery assembly 5 includes a catalyst tank 51, a catalyst inlet 511, and a catalyst delivery outlet 512. The catalyst tank 51 is placed on the floor of the production workshop, on the other side of the placement platform 11, and is used to store catalyst. The catalyst tank 51 has a built-in electric valve (not shown in the figure) to control the flow of catalyst. The catalyst inlet 511 is opened on the top of the catalyst tank 51 and is used to connect an external catalyst delivery device to supply catalyst to the catalyst tank 51. The catalyst delivery outlet 512 is opened on the side of the catalyst tank 51. A belt conveyor 2 and a packaging assembly 6 are installed on one side of the placement platform 11; The belt conveyor 2 is used to transport medicine bottles 21, and medicine bottles 21 are placed on the belt conveyor 2; The packaging assembly 6 includes a collection tank 61, a third air compressor 62, a first collection frame 63, a first infrared sensor 631, a second collection frame 64, a second infrared sensor 641, and a telescopic air rod 65. The collection tank 61 is placed on the floor of the production workshop, located on one side of the belt conveyor 2, and is used to collect the filled medicine bottles 21. The third air compressor 62 is placed on the floor of the production workshop, located on one side of the collection tank 61, and is used to provide compressed air to drive the telescopic air rod 65. The telescopic air rod 65 is set on the inner bottom surface of the collection tank 61, and a pad is set at one end of the telescopic air rod 65. The first collection frame 63 is placed on the pad of the telescopic air rod 65. Five sets of first infrared sensors 631 are set on one side inside the first collection frame 63 to cooperate with the equipment program to identify the position of the filled medicine bottles 21. The second collection frame 64 is detachably installed on top of the first collection frame 63, and five sets of second infrared sensors 641 are set inside the second collection frame 64. The filling assembly 1 and other components are equipped with equipment programs that can control the operation of the filling robot 12, the start and stop of the catalyst delivery pump 142, the start and stop of the belt conveyor 2, and the start and stop of the three air compressors. The potting assembly 1 and other components are powered by an external power source, and the belt conveyor 2 is driven by an external electric motor. Camera 15, filling robot 12, external motor of belt conveyor 2, three sets of air compressors, catalyst delivery pump 142, built-in pump of filling robot 12, and two sets of infrared sensors are all connected to the equipment program signal; Workers can install several sets of filling robots 12, several sets of cylinders 31, and several sets of air compressors according to production requirements. The figure only shows some of the components, and they can be installed according to the specific production needs of the factory. Example 1:

[0020] When the staff needs to perform catalyst filling operation, the staff first turns on the external power supply. The external motor of the belt conveyor 2 starts, the filling robot 12 starts, the three sets of air compressors start, and the catalyst delivery pump 142 starts. At this time, the equipment program controls the camera 15 to identify the position of the medicine bottle 21. When the medicine bottle 21 moves to the last set of filling robots 12, the equipment program controls the external motor of the belt conveyor 2 to stop, and the filling robot 12 moves down to the bottle mouth position of the medicine bottle 21 to perform the subsequent filling operation. By using the camera 15, belt conveyor 2 and equipment program in combination, multiple medicine bottles 21 can be filled in batches, which effectively increases the factory's output. No manual filling is required. The camera 15 positions the medicine bottles 21, reducing the burden on the staff and enabling automated production. Example 2:

[0021] After positioning the vial 21, the equipment program controls the filling operation. During the normal catalyst filling operation, the equipment program controls the opening of the built-in electric valve of the catalyst tank 51, the operation of the catalyst delivery pump 142, and the opening of the built-in electric valve of the filling robot 12. The catalyst flows from the catalyst tank 51 into the catalyst delivery pipe 141 and is then drawn up by the catalyst delivery pump 142 and pumped into the catalyst filling needle 121, from which it is sprayed into the vial 21. At this time, the equipment program sets the flow rate values ​​of the built-in flow meter of the catalyst delivery pipe 141 to M1, M2, and M3. When the equipment program detects that the catalyst filling flow rate value reaches M1, the equipment program controls the closing of the built-in electric valve of the filling robot 12 and the starting of the external motor of the belt conveyor 2, transporting the filled vial 21 to the subsequent... The empty medicine bottle 21 is packed in the packaging component 6 and transported to the filling robot 12 for further filling. When the equipment program detects that the catalyst filling flow rate reaches M2, the equipment program controls the built-in electric valve of the filling robot 12 to close, and the external motor of the belt conveyor 2 to start, so that the filled medicine bottle 21 is transported to the subsequent packaging component 6 for further packaging and the empty medicine bottle 21 is transported to the filling robot 12 for further filling. When the equipment program detects that the catalyst filling flow rate reaches M3, the equipment program controls the built-in electric valve of the filling robot 12 to close, and the external motor of the belt conveyor 2 to start, so that the filled medicine bottle 21 is transported to the subsequent packaging component 6 for further packaging and the empty medicine bottle 21 is transported to the filling robot 12 for further filling. By using the built-in flow meter in the catalyst delivery pipe 141 in conjunction with the equipment program, the liquid can be dispensed separately according to production needs. When producing ordinary catalysts, only the catalyst can be dispensed without the extract. By using the flow meter in conjunction with the equipment program, the amount of catalyst dispensed can be controlled according to different production needs, making the factory's dispensing operations more diverse. There is no need to use other dispensing devices for flow control, which reduces production costs and simplifies the production process. Example 3:

[0022] When the staff needs to perform a mixed filling operation, the equipment program first performs the catalyst filling operation described above. Then, the equipment program controls the built-in electric oil outlet valve of the extract tank 41 to open, the two sets of air compressors to start, and the built-in pump of the filling robot 12 to start. At this time, the oil in the extract tank 41 flows into the third extract delivery pipe 412 under the action of gravity, and then flows into the second extract delivery pipe 32 for diversion until it flows into the first extract delivery pipe 131 of each set of filling robots 12. After passing through the filling robot 12 The built-in pump sprays the extract from the extract filling needle 122. Since the sealing plug at the end of the telescopic rod of cylinder 31 blocks the first extract delivery pipe 131, it is necessary to reduce the air pumped in by the two sets of air compressors to allow the extract to flow. The equipment program sets the compressed air pumping volume of the two sets of air compressors to X1, X2, X3, and X4 (X4 is the maximum value; when the compressed air pumping volume is X4, the telescopic rod of cylinder 31 is fully extended, blocking the first extract delivery pipe 131). The first extract delivery... The flow rate values ​​of the built-in flow meter in pipe 131 are Y1, Y2, and Y3, and the pumping time is T1, T2, and T3. When it is necessary to inject Y1 amount of extract into medicine bottle 21, the equipment program controls the compressed air pumping volume to X3 and the duration to T1. Since the amount of extract Y1 is small, the telescopic rod of cylinder 31 cannot be fully retracted. At the same time, it is necessary to reduce the oil pumping time to prevent excessive oil injection from causing inaccurate water-oil ratio. After the pumping time reaches T1, the equipment program controls the pumping volume to increase to X4. While injecting oil, the equipment program detects whether the flow rate value of the built-in flow meter in the first extract delivery pipe 131 has reached Y1. If the flow rate value reaches Y1 before the pumping time reaches T1, the equipment program controls the pumping volume to increase to X4 and sends an alarm message to the staff. The staff needs to check whether there is a fault in the pumping pipeline. If the flow rate value has not reached Y1 when the pumping time reaches T1, the oil injection continues until the flow rate value reaches Y1 and then stops. At the same time, the equipment program sends an alarm message to the staff. The staff needs to check whether there is an air leak in the pumping pipeline. When it is necessary to inject Y2 amount of extract into medicine bottle 21, the equipment program controls the compressed air pump volume to decrease to X2 and the duration to T2, slightly retracts the extension rod of cylinder 31 and increases the oil pumping time, so that the extract is slowly injected into medicine bottle 21 to complete the mixing operation. After the pumping time reaches T2, the equipment program controls the pump volume to increase to X4. While injecting oil, the equipment program detects whether the flow value of the flow meter built into the first extract delivery pipe 131 has reached Y2. If the flow value reaches Y1 before the pumping time reaches T2, the equipment program controls the pump volume to increase to X4 and sends an alarm message to the staff. The staff needs to check whether there is a fault or leak in the pumping pipeline. If the flow value has not reached Y2 when the pumping time reaches T2, the oil injection continues until the flow value reaches Y2 and then stops. At the same time, the equipment program sends an alarm message to the staff. The staff needs to check whether there is a leak in the pumping pipeline. When it is necessary to inject Y3 amount of extract into medicine bottle 21, the equipment program controls the compressed air pump volume to decrease to X1 and the duration to T3, significantly retracts the telescopic rod of cylinder 31 and increases the pumping time, so that the extract is injected into medicine bottle 21 to complete the mixing operation. After the pumping time reaches T3, the equipment program controls the pump volume to increase to X4. At the same time as injection, the equipment program detects whether the flow value of the flow meter built into the first extract delivery pipe 131 reaches Y3. If the flow value reaches Y3 before the pumping time reaches T3, the equipment program controls the pump volume to increase to X4 and sends an alarm message to the staff. The staff needs to check whether there is a fault or air leakage in the pumping line. If the flow value has not reached Y3 when the pumping time reaches T3, the oil injection continues until the flow value reaches Y3 and then stops. At the same time, the equipment program sends an alarm message to the staff. The staff needs to check whether there is an air leakage in the pumping line. By using two sets of air compressors in conjunction with the equipment program, the pumping pressure and duration of the two air compressors can be controlled, thereby driving the extension rod of cylinder 31 to close. Changing the length and duration of the extension rod of cylinder 31 controls the amount of oil dripping from the extract. To increase the amount of oil dripping, the extension rod of cylinder 31 is extended for a longer duration, and vice versa. Through the use of the flow meter built into the first extract delivery pipe 131 in conjunction with the equipment program, the injection volume can be monitored during injection to prevent inaccurate proportions due to problems with the pumping pipeline. At the same time, alarm information is sent to the staff to remind them to perform maintenance in a timely manner, ensuring the accuracy of the proportions, reducing the workload of the staff during maintenance, reducing the scrap rate of products, and reducing the factory's production costs. Example 4:

[0023] After the filling operation is completed, the equipment program controls the packaging operation. The equipment program starts the external motor of the belt conveyor 2 and transports the filled medicine bottle 21 to the collection tank 61. Due to inertia, the medicine bottle 21 will slide into the first collection frame 63 in the collection tank 61. At this time, the equipment program detects the signals of the five sets of first infrared sensors 631. When all five sets of first infrared sensors 631 detect the signal of the medicine bottle 21, the equipment program controls the third air compressor 62 to change the pumping pressure. The equipment program sets the pumping pressure of the third air compressor 62 to H1 and H2 (H2 is the initial value). When the equipment program detects that the first collection frame 63 is full of medicine bottles 21, the equipment program controls the external motor of the belt conveyor 2 to stop, and the pumping pressure drops from H2 to H1. Due to the decrease in pumping pressure, the length of the telescopic air rod 65 will decrease accordingly. At this time, the first collection frame 63 descends, and the second collection frame 64 descends to the initial position of the first collection frame 63. The second collection frame 64 then performs the above packaging operation. The staff can add several sets of collection frames for collection according to production needs. By using the third air compressor 62, the telescopic air rod 65 and the equipment program in conjunction with the equipment, the first collection box 63 can be filled with medicine bottles 21 and then lowered to allow the second collection box 64 to be used for packaging operations. The second collection box 64 can be added according to production needs, thus automating the packaging operation. This eliminates the need for manual counting and packaging, reduces the workload of workers, and improves factory production efficiency and output. By using two sets of infrared sensors in conjunction with the equipment program, the medicine bottles 21 that need to be packaged can be positioned. After one set of collection boxes is filled, it can be quickly replaced with another empty set of collection boxes for collection, preventing the medicine bottles 21 from accumulating too much on the belt conveyor 2 and causing damage.

[0024] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features, and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An adjustable formulation device for biocatalysts, comprising a filling assembly (1), characterized in that: The filling assembly (1) includes a placement platform (11), a filling robot (12), a catalyst filling needle (121), an extract filling needle (122), a first extract delivery tube (131), a catalyst delivery tube (141), a catalyst delivery pump (142), and a camera (15). The placement platform (11) is set on the floor of the production workshop, and a conveying component (3) and a dripping component (4) are set on the other side of the placement platform (11). The conveying assembly (3) includes a cylinder (31), an air inlet (311), a second extract conveying pipe (32), a first air compressor (331), a first air outlet (3311), a second air compressor (332), and a second air outlet (3321). A plurality of cylinders (31) arrays are arranged on the other side of the platform (11) and correspond to the positions of the first extract delivery pipes (131) of the plurality of filling robots (12). The telescopic rods of the cylinders (31) extend through the pipe wall of the first extract delivery pipes (131) and into the interior. The air inlet (311) is arranged at one end of the cylinder (31). The second extract delivery pipe (32) is arranged on the other side of the platform (11) and connected to the first extract delivery pipes (131) of the plurality of filling robots (12). The first air compressor (331) is arranged at one end of the platform (11). The first air outlet (3311) is arranged on the first air compressor (331). The second air compressor (332) is arranged at the other end of the platform (11). The second air outlet (3321) is arranged on the second air compressor (332).

2. The adjustable proportioning device for biocatalysts according to claim 1, characterized in that: The placement platform (11) has an internal maintenance chamber. A glass cabinet door is hinged to the outside of the placement platform (11). Several sets of filling robots (12) are arranged on one side of the placement platform (11). The catalyst filling needle (121) and the extract filling needle (122) are fixedly installed at one end of the filling robot (12). The catalyst filling needle (121) and the extract filling needle (122) are arranged concentrically. One end of the first extract delivery pipe (131) is connected to the extract filling needle (122), and the other end is connected to the built-in pump of the filling robot (12) and extends to the outside. One end of the catalyst delivery pipe (141) is connected to the catalyst filling needle (121), and the other end extends through the side wall of the placement platform (11) into the internal maintenance chamber and is connected to the catalyst delivery port (512).

3. The adjustable proportioning device for biocatalysts according to claim 1, characterized in that: The catalyst delivery pump (142) is fixedly installed on the catalyst delivery pipe (141).

4. The adjustable proportioning device for biocatalysts according to claim 1, characterized in that: The camera (15) is mounted on the filling robot (12).

5. The adjustable proportioning device for biocatalysts according to claim 1, characterized in that: The dripping assembly (4) includes an extractor tank (41), an inlet (411), and a third oil delivery pipe (412). The extraction tank (41) is placed on the platform (11), the infusion port (411) is opened on one side of the extraction tank (41), one end of the third oil delivery pipe (412) is connected to the bottom oil outlet of the extraction tank (41), and the other end is connected to the second extraction delivery pipe (32).

6. The adjustable proportioning device for biocatalysts according to claim 1, characterized in that: A belt conveyor (2) and a packaging assembly (6) are provided on one side of the placement platform (11). The belt conveyor (2) is used to transport medicine bottles (21), and medicine bottles (21) are placed on the belt conveyor (2).

7. The adjustable proportioning device for biocatalysts according to claim 6, characterized in that: The packaging assembly (6) includes a collection tank (61), a third air compressor (62), a first collection frame (63), a first infrared sensor (631), a second collection frame (64), a second infrared sensor (641), and a telescopic air rod (65). The collection trough (61) is placed on the floor of the production workshop, located on one side of the belt conveyor (2). The third air compressor (62) is placed on the floor of the production workshop, located on one side of the collection trough (61). The telescopic air rod (65) is set on the inner bottom surface of the collection trough (61). One end of the telescopic air rod (65) is provided with a pad. The first collection frame (63) is placed on the pad of the telescopic air rod (65). Five sets of the first infrared sensors (631) are set on one side inside the first collection frame (63). The second collection frame (64) is detachably installed above the first collection frame (63). Five sets of the second infrared sensors (641) are set inside the second collection frame (64).

8. The adjustable proportioning device for biocatalysts according to claim 1, characterized in that: On the other side of the placement platform (11) is a drug delivery assembly (5), which includes a catalyst tank (51), a catalyst inlet (511), and a catalyst delivery outlet (512). The catalyst tank (51) is placed on the ground of the production workshop, on the other side of the placement platform (11). The catalyst inlet (511) is located on the top of the catalyst tank (51), and the catalyst delivery inlet (512) is located on the side of the catalyst tank (51).

9. A method of using an adjustable proportioning device for biocatalysts: The specific method is as follows: S1. When the equipment program detects that the catalyst filling flow rate reaches M1, the equipment program controls the built-in electric valve of the filling robot 12 to close, the external motor of the belt conveyor 2 to start, and the filled medicine bottle 21 is transported to the subsequent packaging component 6 for packaging, and the empty medicine bottle 21 is transported to the filling robot 12 for continued filling. S2. When the equipment program detects that the catalyst filling flow rate reaches M2, the equipment program controls the built-in electric valve of the filling robot 12 to close, the external motor of the belt conveyor 2 to start, and the filled medicine bottle 21 is transported to the subsequent packaging component 6 for packaging, and the empty medicine bottle 21 is transported to the filling robot 12 for continued filling. S3. When the equipment program detects that the catalyst filling flow rate reaches M3, the equipment program controls the built-in electric valve of the filling robot 12 to close, the external motor of the belt conveyor 2 to start, and the filled medicine bottle 21 is transported to the subsequent packaging component 6 for packaging, and the empty medicine bottle 21 is transported to the filling robot 12 for continued filling.

10. A method of using the adjustable proportioning device for biocatalysts according to claim 9, characterized in that: The specific method is as follows: S1. When it is necessary to inject Y1 amount of extract into medicine bottle 21, the equipment program controls the compressed air pumping volume to decrease to X3 for a duration of T1. Since the amount of extract Y1 is small, the telescopic rod of cylinder 31 cannot be fully retracted. At the same time, it is necessary to reduce the oil pumping time to prevent excessive oil injection from causing inaccurate water-oil ratio. After the pumping time reaches T1, the equipment program controls the pumping volume to increase to X4. While injecting oil, the equipment program detects whether the flow value of the built-in flow meter of the first extract delivery pipe 131 reaches Y1. If the flow value reaches Y1 before the pumping time reaches T1, the equipment program controls the pumping volume to increase to X4 and sends an alarm message to the staff. The staff needs to check whether there is a fault in the pumping pipeline. If the flow value has not reached Y1 when the pumping time reaches T1, the oil injection continues until the flow value reaches Y1 and then stops. At the same time, the equipment program sends an alarm message to the staff. The staff needs to check whether there is an air leak in the pumping pipeline. S2. When it is necessary to inject Y2 amount of extract into medicine bottle 21, the equipment program controls the compressed air pump volume to decrease to X2 for a duration of T2, slightly retracts the extension rod of cylinder 31 and increases the oil pumping time, so that the extract is slowly injected into medicine bottle 21 to complete the water-oil ratio operation. After the pumping time reaches T2, the equipment program controls the pump volume to increase to X4. While injecting oil, the equipment program detects whether the flow value of the flow meter built into the first extract delivery pipe 131 reaches Y2. If the flow value reaches Y1 before the pumping time reaches T2, the equipment program controls the pump volume to increase to X4 and sends an alarm message to the staff. The staff needs to check whether there is a fault or air leakage in the pumping pipeline. If the flow value has not reached Y2 when the pumping time reaches T2, the oil injection continues until the flow value reaches Y2 and then stops. At the same time, the equipment program sends an alarm message to the staff. The staff needs to check whether there is an air leakage in the pumping pipeline. S3. When it is necessary to inject Y3 units of extract into medicine bottle 21, the equipment program controls the compressed air pump volume to decrease to X1 for a duration of T3, significantly retracts the extension rod of cylinder 31 and increases the oil pumping time, so that the extract is injected into medicine bottle 21 to complete the water-oil ratio operation. After the pumping time reaches T3, the equipment program controls the pump volume to increase to X4. While injecting oil, the equipment program detects whether the flow value of the flow meter built into the first extract delivery pipe 131 reaches Y3. If the flow value reaches Y3 before the pumping time reaches T3, the equipment program controls the pump volume to increase to X4 and sends an alarm message to the staff. The staff needs to check whether there is a fault or leak in the pumping pipeline. If the flow value has not reached Y3 when the pumping time reaches T3, the oil injection continues until the flow value reaches Y3 and then stops. At the same time, the equipment program sends an alarm message to the staff. The staff needs to check whether there is a leak in the pumping pipeline.

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