Wet bag rotary screening device for disinfection supply center
By designing a wet pack rotary sieving device for disinfection supply centers, the problems of complex structure, low automation, and inaccurate detection of existing devices have been solved, achieving the effects of simplified structure, reduced cost, and improved detection efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- GUANGZHOU TIANSHI TRADING CO LTD
- Filing Date
- 2023-07-27
- Publication Date
- 2026-04-10
AI Technical Summary
Existing wet pack testing devices in disinfection supply centers are complex in structure, costly, have low automation, and produce inaccurate results, especially in moisture detection, which has limitations.
A rotary sieving device for wet packs in a sterilization supply center was designed, comprising a weight detection component, a rotary feeding mechanism, and a moisture detection component. It can automatically sieve and separate unqualified sterilization packs, realize detection from both the top and bottom, simplify the structure, and improve the degree of automation.
It simplifies the structure, reduces costs, improves testing efficiency and accuracy, and has a high degree of automation, effectively screening out unqualified sterilization packages and automatically discharging them.
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Figure CN121820180A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wet pack testing for disinfection, specifically a rotary sieving device for wet packs used in disinfection supply centers. Background Technology
[0002] The Central Sterile Supply Department (CSSD) is the unit responsible for supplying various sterile items within a hospital. It is responsible for the cleaning, packaging, sterilization, and supply of medical equipment. Modern hospitals supply a wide variety of items, involve numerous departments, and have rapid turnover; every aspect of the work is crucial to the quality of medical care, teaching, and research. Incomplete sterilization can lead to hospital-wide infections, and substandard supplies can affect diagnosis and treatment. Therefore, ensuring the proper functioning of the CSSD is extremely important. The CSSD most commonly uses autoclave sterilization, which is economical, efficient, and pollution-free; however, the phenomenon of wet packs often occurs after sterilization.
[0003] Definition of a wet pack: After the high-pressure pack has cooled (15 minutes), moisture is present on the surface or inside the pack. The wet pack itself is sterile, but water contact damages the packaging's protective properties, creating a pathway for microbial migration. Therefore, wet packs or suspected wet packs must be resterilized. According to the Ministry of Health's "Disinfection Technical Specifications": (1) For each dressing load that meets the equipment's maximum load requirements, the weight increase before and after sterilization should not exceed 1%, and there should be no visible damp spots; (2) For each metal load that meets the equipment's maximum load requirements, the weight increase before and after sterilization should not exceed 0.2%, and there should be no visible damp spots. Currently, the supply room usually uses visual inspection by staff to screen wet packs, which is inefficient and inaccurate. Chinese invention patent application number 202110320074.3 discloses a rapid detection device for wet packs in a disinfection supply center, including a detection mechanism, a transmission mechanism at its bottom, and a control component; the detection mechanism includes a detection frame, a base, and a detection device disposed within the detection frame; the transmission mechanism is wound around the base; the control component is embedded in the base; the detection device includes a weight detection component and a moisture detection component, which are electrically connected to a microprocessor within the control component.
[0004] The aforementioned detection device, by integrating a detection mechanism, a transmission mechanism, and control components into one unit, can not only quickly identify wet packs but also improve the efficiency and quality of work in the disinfection supply center. However, its shortcomings have been found during use: 1. Its structure is relatively complex, which is not conducive to reducing screening costs; 2. After the wet pack is detected, it needs to be manually removed, resulting in low automation; 3. The moisture detection component only detects the wet pack on one side, which has limitations and introduces errors, leading to inaccurate final detection results. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a rotary sieving device for wet packs in a sterilization supply center. This device has a simplified overall structure, can rotate to supply sterilization packs and detect moisture on both the top and bottom sides of the sterilization packs, and can automatically discharge unqualified sterilization packs, effectively alleviating the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a wet pack rotary screening device for a disinfection supply center, comprising a base, a weight detection component provided at the upper right end of the base, a rotary feeding mechanism fixedly provided on the base to the left of the weight detection component, and a moisture detection component that can detect moisture from both the upper and lower sides provided on the rotary feeding mechanism. The weight detection component is provided with a first pushing component on the inner side of its upper surface, and the moisture detection component is fixedly provided with a second pushing component on its inner side. The weight detection component is provided with a first storage component on its outer side, the rotary feeding mechanism is provided with a second storage component on its outer side, the rotary feeding mechanism is provided with a guide mechanism that tilts forward and downward on its left side, and a third storage component is provided below the front end of the guide mechanism.
[0007] As a preferred technical solution, the weight detection component includes a workbench, which is a flat cuboid with first legs at the four corners of the bottom surface and between the workbench and the base. An electronic weighing device is fixedly installed on the outer side of the middle position of the upper surface of the workbench. The electronic weighing device is electrically connected to a distribution box on the base via a circuit. A first pushing component is located on the workbench inside the electronic weighing device.
[0008] As a preferred technical solution, the first pushing assembly includes a first electric hydraulic cylinder with an outward opening. The bottom of the first electric hydraulic cylinder is fixedly connected to the upper surface of the workbench via an L-shaped frame plate. A first push plate is fixedly provided at the end of the first cylinder rod extending outward from the outside of the first electric hydraulic cylinder.
[0009] As a preferred technical solution, the rotary feeding mechanism includes a turntable that rotates vertically from right to left. A front and rear transverse rotating shaft is fixedly provided at the center of the turntable. Both ends of the rotating shaft are rotatably connected to a vertical support. The front side of the rotating shaft extends out of the support and is fixedly connected to the motor shaft of a servo motor. The servo motor is electrically connected to the power distribution box through a line. The turntable has several sterilization package storage components evenly distributed on its side circumference. The moisture detection component is located above the turntable, and the bottom of the inner side of the water seal detection component is fixedly connected to the upper surface of the support by a support rod.
[0010] As a preferred technical solution, the sterilization package storage assembly includes a U-shaped shelf with an opening on the left side. Support rods are fixedly provided at the front and rear ends of the bottom right end of the U-shaped shelf base plate. The bottom surface of the support rods is vertically and fixedly connected to the turntable. Several strip-shaped through holes in the left and right directions are embedded in the upper and lower side plates of the U-shaped shelf.
[0011] As a preferred technical solution, the moisture detection component includes moisture detectors on the upper and lower sides, which are electrically connected to the distribution box via lines. The inner sides of the moisture detectors are fixedly connected to the outer side of the vertical plate via connecting blocks. The bottom surface of the inner end of the lower connecting block is fixedly connected to the top surface of the support rod. The second pushing component is fixed to the inner side of the vertical plate.
[0012] As a preferred technical solution, the second jacking assembly includes a second electric hydraulic cylinder on the inner side of the vertical plate, the outer end of the second electric hydraulic cylinder is fixed to the inner side of the vertical plate, the cylinder rod extending from the outer side of the second electric hydraulic cylinder passes through the vertical plate and is provided with a second push plate at the outer end, and the second push plate is located on the inner side of the U-shaped frame plate.
[0013] As a preferred technical solution, the guiding mechanism includes a slide with an inner bottom and an outer height. The slide has a U-shaped vertical cross-section, and vertical support plates are provided on the left and right sides of the slide. The bottom of the support plates is fixedly connected to the third storage component.
[0014] As a preferred technical solution, the first storage component, the second storage component and the third storage component have the same structure, all including a base plate, a flat plate is provided on the top of the base plate, both the flat plate and the base plate are flat cuboids, and a second vertical support leg is provided between the four corners of the two, and a storage box is placed on the top of the flat plate, the storage box being a cuboid with an open top.
[0015] As a preferred technical solution, the bottom of the slide is provided with a guide that cooperates with the sterilization package. The guide includes horizontal bars arranged at intervals along the length of the slide. The horizontal bars are cylindrical and their two ends are fixedly connected to the slide. A sleeve is rotatably fitted on the horizontal bar.
[0016] Compared with the prior art, the present invention provides a wet pack rotary sieving device for a disinfection supply center, which has the following beneficial effects: 1. The present invention features a weight detection component located at the upper right end of the base. A rotary feeding mechanism is fixedly mounted on the base to the left of the weight detection component. The rotary feeding mechanism is equipped with a moisture detection component that can detect moisture from both the top and bottom. In use, the sterilization package to be tested is placed on an electronic weighing device. If the weight meets the requirements, the first pushing component does not move. The operator can then place the sterilization package on the sterilization package storage component of the rotary feeding mechanism. The sterilization package storage component can rotate to the top and stop under the drive of a servo motor, and then the moisture is detected by the moisture detection component.
[0017] 2. In this invention, a first pushing component is provided on the inner side of the upper surface of the weight detection component, and a second pushing component is fixedly provided on the inner side of the moisture detection component. During use, if the weight detected by the weight detection component does not meet the requirements, the distribution box controls the first pushing component to push outward, pushing the sterilization package out of the workbench and into the first storage component at the rear, waiting for further sterilization; if the moisture detection component detects that the sterilization package does not meet the requirements, the second pushing component pushes the sterilization package outward, causing the sterilization package to fall into the second storage component, waiting for further sterilization.
[0018] 3. The present invention has a guide mechanism that is inclined forward and downward on the left side of the rotating feeding mechanism, and a third storage component is provided below the front end of the guide mechanism. In use, the sterilization package that is rotated to the left side of the turntable can slide out of the U-shaped shelf under the action of gravity, fall into the slide, and then slide into the third storage component under the action of gravity.
[0019] 4. The present invention features a guide component at the bottom of the slide that cooperates with the sterilization package. The guide component includes horizontal bars arranged at intervals along the length of the slide. The horizontal bars are cylindrical, with both ends fixedly connected to the slide. A sleeve is rotatably fitted on the horizontal bar. In use, the sleeve can rotate freely on the horizontal bar. When a qualified sterilization package slides down, the sleeve guides it, which facilitates the smooth sliding of the sterilization package. Attached Figure Description
[0020] The accompanying drawings, which are included to provide a further understanding of the invention, form part of this application: Figure 1 This is a three-dimensional structural diagram of the first embodiment of the present invention; Figure 2 for Figure 1 A magnified schematic diagram of the medium weight detection component; Figure 3 This is an enlarged schematic diagram of the first jacking component in conjunction with the electronic weighing device; Figure 4 for Figure 1 Enlarged schematic diagram of the rotary feeding mechanism; Figure 5 This is an enlarged structural diagram of the sterilization package storage component; Figure 6 This is a magnified schematic diagram of the moisture detection component; Figure 7 for Figure 1 A magnified schematic diagram of the guiding mechanism; Figure 8 This is an enlarged structural diagram of the first storage component; Figure 9 This is a three-dimensional structural diagram of the second embodiment of the present invention; Figure 10 for Figure 9 Enlarged schematic diagram of the connection between the crossbar and the sleeve.
[0021] The diagram shows: 1. Base; 2. Weight detection component; 21. Workbench; 22. First support leg; 23. Electronic weighing device; 24. First electric hydraulic cylinder; 25. L-frame plate; 26. First push plate; 3. First storage component; 31. Base plate; 32. Second support leg; 33. Flat plate; 34. Storage box; 4. Rotary feeding mechanism; 41. Turntable; 42. Rotating shaft; 43. Support; 44. Servo motor; 45. Sterilization bag storage. Components; 451. U-shaped frame plate; 452. Support rod; 453. Strip through hole; 46. Support rod; 5. Moisture detection component; 51. Moisture detector; 52. Connecting block; 53. Vertical plate; 54. Second electric hydraulic cylinder; 55. Second push plate; 6. Second storage component; 7. Guiding mechanism; 71. Slide rail; 72. Support plate; 73. Guide component; 731. Crossbar; 732. Sleeve; 8. Third storage component; 9. Distribution box. Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example 1
[0023] like Figures 1 to 8 As shown, a rotary sieving device for wet packs in a disinfection supply center includes a base 1. A weight detection component 2 is located at the upper right end of the base 1. A rotary feeding mechanism 4 is fixedly mounted on the base 2 to the left of the weight detection component 2. A moisture detection component 5, capable of detecting moisture from both the top and bottom, is mounted on the rotary feeding mechanism 4. A first pushing component (not separately marked) is located on the inner side of the upper surface of the weight detection component 5, and a second pushing component (not separately marked) is fixedly mounted on the inner side of the moisture detection component 5. A first storage component 3 is located on the outer side of the weight detection component 5, and a second storage component 6 is located on the outer side of the rotary feeding mechanism 4. A guide mechanism 7, tilting forward and downward, is located on the left side of the rotary feeding mechanism 4, and a third storage component 8 is located below the front end of the guide mechanism 7.
[0024] The weight detection component 2 includes a workbench 21, which is a flat cuboid. The four corners of the bottom surface are respectively provided with first legs 22 between the workbench 21 and the base 1. An electronic weighing device 23 (existing technology) is fixedly installed on the outer side of the middle position of the upper surface of the workbench 21. The electronic weighing device 23 is electrically connected to the power distribution box 9 located on the base 1 through a circuit. The first push component is located on the workbench 21 inside the electronic weighing device 23.
[0025] The first jacking assembly includes a first electric hydraulic cylinder 24 with its opening facing outward. The bottom of the first electric hydraulic cylinder 24 is fixedly connected to the upper surface of the worktable 21 via an L-shaped frame plate 25 (the top of the vertical part is fixedly connected to the bottom surface of the first electric hydraulic cylinder 24, and the horizontal part is fixedly connected to the worktable 21 via bolts). A first push plate 26 is fixedly provided at the end of the first cylinder rod extending outward from the outside of the first electric hydraulic cylinder 24.
[0026] The rotary feeding mechanism 4 includes a turntable 41 that rotates vertically from right to left. A horizontal rotating shaft 42 is fixedly installed at the center of the turntable 41. Both ends of the rotating shaft 42 are rotatably connected to a vertical support 43. The front side of the rotating shaft 42 extends out of the support 43 and is fixedly connected to the motor shaft of a servo motor 44. The servo motor 44 is electrically connected to the distribution box 9 via wiring. Several sterilization package storage components 45 are evenly distributed on the side circumference of the turntable 41. A moisture detection component 5 is located above the turntable 41. The bottom inner side of the water seal detection component 5 is fixedly connected to the upper surface of the support 43 via a support rod 46.
[0027] The sterilization package storage assembly 45 includes a U-shaped shelf 451 with an opening on the left side. Support rods 452 are fixedly provided at the front and rear ends of the bottom right end of the bottom plate of the U-shaped shelf 451. The bottom surface of the support rods 452 is vertically and fixedly connected to the turntable 41. Several strip-shaped through holes 453 in the left and right directions are arranged in front and back on the upper and lower side plates of the U-shaped shelf 451 to facilitate the detection of moisture in the sterilization package by the moisture detector 51.
[0028] The moisture detection component 5 includes moisture detectors 51 on the upper and lower sides (existing technology, commercially available). The moisture detectors 51 are electrically connected to the distribution box 9 via wiring. The inner side of the moisture detectors 51 is fixedly connected to the outer side of the vertical plate 53 via connecting blocks 52. The bottom surface of the inner end of the lower connecting block 52 is fixedly connected to the top surface of the support rod 46. The second pushing component is fixed inside the vertical plate 53.
[0029] The second jacking assembly includes a second electric hydraulic cylinder 54 on the inner side of the vertical plate 53. The outer end of the second electric hydraulic cylinder 54 is fixed to the inner side of the vertical plate 53. The cylinder rod extending outward from the outer side of the second electric hydraulic cylinder 54 passes through the vertical plate 53 and is provided with a second push plate 55 at the outer end. The second push plate 55 is located on the inner side of the U-shaped frame plate 451 so as to allow the U-shaped frame plate 451 to rotate.
[0030] The guiding mechanism 7 includes a slide 71 with an inner bottom and an outer height. The slide 71 has a U-shaped vertical cross section. Vertical support plates 72 are provided on the left and right sides of the slide 71. The bottom of the support plates 72 is fixedly connected to the third storage component 8.
[0031] The first storage component 3, the second storage component 6, and the third storage component 8 have the same structure, each including a base plate 31. A flat plate 33 is provided on the top of the base plate 31. Both the flat plate 33 and the base plate 31 are flat rectangular parallelepipeds. A vertical second support leg 32 is provided between the four corners of the two. A storage box 34 is placed on the top of the flat plate 33. The storage box 34 is a rectangular parallelepiped with an opening at the top.
[0032] In use, the sterilization package to be tested is placed on the electronic weighing device 23. If the weight meets the requirements, the first pushing component does not move, and the operator can place the sterilization package on the sterilization package storage component 45 of the rotating feeding mechanism 4. The sterilization package storage component 45 can rotate to the top and stop under the drive of the servo motor 44, and then be tested by the moisture detection component 5. If the weight detection component 2 detects that the weight does not meet the requirements, the power distribution box 9 (which has a programmable controller inside (not shown, the operator is familiar with its working principle), which is electrically connected to the electronic weighing device, servo motor, first electric hydraulic cylinder and second electric hydraulic cylinder through multiple lines) controls the first pushing component to push outward, pushing the sterilization package out of the workbench 21 and into the first storage component 3 at the rear, waiting for further sterilization; if the moisture detection component 5 detects that the sterilization package does not meet the requirements, the second pushing component moves to push the sterilization package outward, so that the sterilization package falls into the second storage component 6, waiting for further sterilization. The sterilization package rotated to the left side of the turntable 41 can slide out of the U-shaped shelf 451 under the action of gravity, fall into the slide 71, and then slide into the third storage component 8 under the action of gravity. Example 2
[0033] like Figure 9 , Figure 10 As shown, the bottom of the slide 71 is provided with a guide 73 that cooperates with the sterilization package. The guide 73 includes horizontal bars 731 arranged at intervals along the length of the slide 71. The horizontal bars 731 are cylindrical and their two ends are fixedly connected to the slide 71. A sleeve 732 is rotatably sleeved on the horizontal bars 731.
[0034] In use, the sleeve 732 can rotate freely on the crossbar 731. When a qualified sterilization package slides down, the sleeve 732 acts as a guide, which facilitates the smooth sliding of the sterilization package.
[0035] All components used in this invention are general standard parts or parts known to those skilled in the art, and their structures and principles are well known to those skilled in the art.
[0036] It should be noted that, in this document, the terms "first," "second," "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are used only to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0037] The structures, proportions, sizes, etc. illustrated in the accompanying drawings of this specification are only used to complement the content disclosed in the specification for those skilled in the art to understand and read, and are not intended to limit the conditions under which the present invention can be implemented. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.
[0038] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wet pack rotary sieving device for a disinfection supply center, characterized in that: Includes a base, with a weight detection component located at the upper right end of the base, and a rotary feeding mechanism fixedly located on the base to the left of the weight detection component. The rotary feeding mechanism is equipped with a moisture detection component that can detect moisture from both the top and bottom sides. The weight detection component is provided with a first pushing component on the inner side of its upper surface, and the moisture detection component is fixedly provided with a second pushing component on its inner side. The weight detection component is provided with a first storage component on its outer side, the rotary feeding mechanism is provided with a second storage component on its outer side, the rotary feeding mechanism is provided with a guide mechanism that tilts forward and downward on its left side, and a third storage component is provided below the front end of the guide mechanism.
2. The wet pack rotary sieving device for a disinfection supply center according to claim 1, characterized in that: The weight detection component includes a workbench, which is a flat cuboid with first legs at each of the four corners of the bottom surface and between the workbench and the base. An electronic weighing device is fixedly mounted on the outer side of the middle position of the upper surface of the workbench. The electronic weighing device is electrically connected to a distribution box located on the base via a circuit. A first pushing component is located on the workbench inside the electronic weighing device.
3. The wet pack rotary sieving device for a disinfection supply center according to claim 2, characterized in that: The first pushing assembly includes a first electric hydraulic cylinder with its opening facing outward. The bottom of the first electric hydraulic cylinder is fixedly connected to the upper surface of the workbench via an L-shaped frame plate. A first push plate is fixedly provided at the end of the first cylinder rod extending outward from the outside of the first electric hydraulic cylinder.
4. The rotary sieving device for wet packs in a disinfection supply center according to claim 1, characterized in that: The rotary feeding mechanism includes a turntable that rotates vertically from right to left. A front and rear transverse rotating shaft is fixedly provided at the center of the turntable. Both ends of the rotating shaft are rotatably connected to a vertical support. The front side of the rotating shaft extends out of the support and is fixedly connected to the motor shaft of the servo motor. The servo motor is electrically connected to the power distribution box through a line. The turntable has several sterilization package storage components evenly distributed on its side circumference. The moisture detection component is located above the turntable, and the bottom of the inner side of the water seal detection component is fixedly connected to the upper surface of the support by a support rod.
5. A wet pack rotary sieving device for a disinfection supply center according to claim 4, characterized in that: The sterilization package storage assembly includes a U-shaped shelf with an opening on the left side. Support rods are fixedly provided at the front and rear ends of the bottom right end of the U-shaped shelf base plate. The bottom surface of the support rods is vertically and fixedly connected to the turntable. Several strip-shaped through holes in the left and right directions are embedded in the upper and lower side plates of the U-shaped shelf.
6. A rotary sieving device for wet packs in a disinfection supply center according to claim 1, characterized in that: The moisture detection assembly includes moisture detectors on the upper and lower sides. The moisture detectors are electrically connected to the distribution box via lines. The inner side of each moisture detector is fixedly connected to the outer side of the vertical plate via connecting blocks. The bottom surface of the inner end of the lower connecting block is fixedly connected to the top surface of the support rod. The second pushing assembly is fixed to the inner side of the vertical plate.
7. A rotary sieving device for wet packs in a disinfection supply center according to claim 6, characterized in that: The second jacking assembly includes a second electric hydraulic cylinder on the inner side of the vertical plate. The outer end of the second electric hydraulic cylinder is fixed to the inner side of the vertical plate. The cylinder rod extending from the outer side of the second electric hydraulic cylinder passes through the vertical plate and is provided with a second push plate at the outer end. The second push plate is located on the inner side of the U-shaped frame plate.
8. A wet pack rotary sieving device for a disinfection supply center according to claim 1, characterized in that: The guiding mechanism includes a slide with an inner bottom and an outer top. The slide has a U-shaped vertical cross-section. Vertical support plates are provided on the left and right sides of the slide, and the bottom of the support plates is fixedly connected to the third storage component.
9. A rotary sieving device for wet packs in a disinfection supply center according to claim 1, characterized in that: The first, second, and third storage components have the same structure, each including a base plate. A flat plate is provided on top of the base plate. Both the flat plate and the base plate are flat rectangular parallelepipeds. A second vertical support leg is provided between the four corners of the two. A storage box is placed on top of the flat plate. The storage box is a rectangular parallelepiped with an open top.
10. A rotary sieving device for wet packs in a disinfection supply center according to claim 8, characterized in that: The bottom of the slide is provided with a guide that cooperates with the sterilization package. The guide includes horizontal bars arranged at intervals along the length of the slide. The horizontal bars are cylindrical and their two ends are fixedly connected to the slide. A sleeve is rotatably fitted on the horizontal bar.
Citation Information
Patent Citations
Rapid wet bag detection device for disinfection supply center
CN114371092A