Ampelopsis grossedentata fermentation device and dynamic fermentation process thereof

Abstract

The invention provides an ampelopsis grossedentata fermentation device and a dynamic fermentation process thereof, and relates to the technical field of fermentation device.The ampelopsis grossedentata fermentation device comprises a fermentation box, two box doors are rotationally installed on the front face of the fermentation box, a driving box is fixed to the back face of the fermentation box, a detection assembly is installed in the driving box, and a limiting assembly is arranged in the fermentation box; after detection is completed, the detection assembly is retracted, the cover plate is put down, then a motor drives a first screw to rotate, a top plate moves downwards along a first sliding rod and a second sliding rod, the detection assembly is moved to the position of a lower-layer containing frame, meanwhile, a guide plate drives a moving frame to descend, and the blocking cloth is wound and unwound through an upper-end winding frame and a lower-end winding frame; the opening end of the driving box is kept shielded, heat loss is reduced, according to the same mode, the detection assembly moves to the position of each containing frame, ampelopsis grossedentata in each containing frame is detected and humidified, and the ampelopsis grossedentata is kept at the humidity and temperature suitable for fermentation.

Description

Technical Field

[0001] This disclosure relates to the field of fermentation equipment technology, and in particular to a vine tea fermentation device and its dynamic fermentation process. Background Technology

[0002] The fermentation process is the core of vine tea's processing, directly affecting the formation of the "white frost" on the surface, the content of flavonoids (especially dihydromyricetin), and the overall quality of the finished product. Fermentation type: It belongs to natural microbial fermentation, similar to the pile-fermentation process of black or dark tea. However, because vine tea does not contain tea polyphenols, it does not darken significantly like dark tea. Its main purpose is to promote the precipitation and transformation of flavonoids (especially dihydromyricetin), forming the surface "white frost," which is an important indicator of vine tea quality.

[0003] The fermentation steps are as follows: Rolling and then piling: After rolling and breaking the cell walls, the tea leaves are piled on bamboo trays, fermentation boxes, or in a clean environment; Temperature and humidity control: Temperature: 25–45℃ (most recommend 28–30℃), Humidity: Relative humidity 75%–90%, Time: 6–72 hours, traditional processes typically take around 72 hours (natural piling), while modern processes can shorten it to 2–12 hours (such as pile fermentation); Turning management: Some processes require turning the pile every 2 hours to ensure uniform fermentation.

[0004] In existing technologies, items such as tea leaves are placed in a trough by spreading them out. However, tea leaves still accumulate during this process, which leads to uneven humidity and temperature. Furthermore, the process of turning the leaves over usually requires manual operation, which is inefficient and does not result in a uniform distribution of temperature and humidity for the tea leaves. Summary of the Invention

[0005] This disclosure aims to at least partially address one of the technical problems in the related art.

[0006] Therefore, the purpose of this disclosure is to provide a vine tea fermentation device and its dynamic fermentation process.

[0007] To achieve the above objectives, this disclosure provides a vine tea fermentation device, comprising: a fermentation box, with two doors rotatably mounted on the front of the fermentation box and a drive box fixedly mounted on the back of the fermentation box; a detection component installed inside the drive box; a limit component installed inside the fermentation box; and a placement component inserted inside the limit component; the detection component includes a mounting plate, with a spray frame rotatably mounted on the bottom of the mounting plate; sliding frames are provided at both ends of the mounting plate; the mounting plate is fixedly connected to one end of the sliding frame; and two sets of temperature and humidity sensors are mounted on the other end of the sliding frame; the limit component... The placement component includes a second slide bar, with the second slide bars fixed on both sides inside the fermentation tank. A cover plate is equidistantly arranged between the two sets of second slide bars, and a sliding plate is fixed to both ends of the cover plate, with the sliding plate slidably sleeved on the second slide bar. The placement component includes a placement frame, with the placement frame inserted into the bottom of the cover plate. One end of the placement frame has an opening, and a cloth strip is provided at the opening of the placement frame. The top of the drive box is provided with a top plate, and a sliding groove is opened in the middle of the bottom of the top plate. A movable frame is slidably connected inside the sliding groove, and the tail end of the movable frame is fixedly connected to the mounting plate.

[0008] Optionally, the limiting component further includes: a slide rail, a fixing block, and a side plate. A side plate is installed inside the fermentation box corresponding to the position of each placement frame opening. The side plate blocks the placement frame opening. A fixing block is fixed to the side of the side plate facing the inner wall of the fermentation box. A slide rail is fixed to the inner wall of the fermentation box corresponding to the position of the fixing block, and the fixing block slides along the inside of the slide rail. A temperature control fan box is fixed to the top of the fermentation box. Two connectors are fixed to both ends of the cover plate. A corrugated pipe is fixed between adjacent connectors. The top of the corrugated pipe is fixedly connected to the temperature control fan box. An air outlet slot is opened at the bottom of the cover plate. A second spring is fixed between adjacent fixing blocks and the bottom fixing block and the slide rail. A first spring is sleeved on the top of the second slide rod at the top of the slide plate, and the two ends of the first spring are fixedly connected to the second slide rod and the slide plate, respectively.

[0009] Optionally, the placement component further includes: a side groove and a movable block. A side groove is provided at the bottom of one side of the placement frame opening, and a movable block is slidably connected to the outer end of the side groove. The movable block is fixedly connected to one end of the fabric strip, and the other end of the fabric strip slides through the front of the placement frame. A third spring is fixedly provided on the front of the placement frame, and the third spring is fixedly connected to the fabric strip.

[0010] Optionally, a rotating frame is provided on the inner side of the side plate, and a rake frame is rotatably installed inside the rotating frame. A transmission belt is installed on one side of the rake frame, and a pulley at the other end of the transmission belt is rotatably installed on the top of one side of the rotating frame. A gear is fixed on the outer side of the pulley at the top of the transmission belt. A toothed plate is fixedly installed on the slide frame at the bottom of the mounting plate corresponding to the position of the top of the gear, and another set of slide frames of the mounting plate is slidably sleeved on the top of the toothed plate. The gear is meshed with the toothed plate.

[0011] Optionally, the detection assembly further includes: a plug rod, a slider, a movable frame, and a third screw. Two sliders are slidably connected inside the sliding frames at both ends of the bottom of the mounting plate. A third screw is rotatably mounted on the inner side of the mounting plate, and a vertical frame is threaded onto the surface of the third screw. The vertical frame is fixedly connected to the sliding frames that move at the bottom of the mounting plate. A plug rod is fixed inside the slider of the fixed sliding frame at the bottom of the mounting plate, and the plug rod slides through the slider in another set of sliding frames. A plug post frame is fixed at the end of the sliding frame at the bottom of the mounting plate away from the drive box, and a plug plate is fixed to the top of the movable frame, with the plug post frame slidably inserted into the plug plate.

[0012] Optionally, two geared discs are symmetrically and rotatably mounted on the mounting plate near the movable sliding frame. The two geared discs are meshed and connected, and one of the geared discs on the mounting plate is fixedly connected to the third screw. A connecting rod is rotatably connected to the eccentric surface of the geared disc, and the other end of the connecting rod is rotatably connected to the insert rod. A motor that drives the third screw to rotate is fixed to the end of the mounting plate away from the geared disc.

[0013] Optionally, a telescopic plate is fixed to the outer side of the spray frame away from the toothed disc, and the extended end of the telescopic plate is rotatably connected to the adjacent slider. A third electric push rod is fixed to the top of the slider in the sliding frame at the bottom of the mounting plate, and the temperature and humidity sensor is fixed to the extended end of the third electric push rod. A hose is fixed to the top of the mounting plate, and the spray frame is fixedly connected to the hose. The other end of the hose of the mounting plate passes through the drive box and connects to the humidification box.

[0014] Optionally, a second screw is rotatably installed inside the slide groove, and the top of the moving frame is threaded onto the surface of the second screw. A first screw is rotatably installed on one side inside the drive box, and a first slide rod is fixed on the other side inside the drive box. One side of the top plate is threaded onto the surface of the first screw, and the other side of the top plate is slidably fitted onto the first slide rod. A motor for driving the first screw to rotate is installed on the top of the drive box.

[0015] Optionally, a baffle is provided at the outlet end of the drive box, and a movable frame is fixed to the baffle at the position corresponding to the detection component. A guide plate is fixed at the bottom middle position of the movable frame, and the bottom of the movable frame slides along the guide plate. A first electric push rod is fixed to one end of the guide plate near the movable frame, and a second electric push rod is fixed to the extended end of the first electric push rod. An insertion hole is provided on the cover plate at the position corresponding to the extended end of the second electric push rod. The two ends of the baffle extend from the top and bottom of the drive box, and a winding frame is fixed to the top and bottom of the drive box. The baffle is wound onto the winding frame by a winding shaft and a torsion spring.

[0016] A dynamic fermentation process for vine tea, the fermentation process comprising the following steps:

[0017] (1) Place the kneaded and broken vine tea into the placement frame of the placement component, then open the door of the fermentation box and place the placement component into each layer of the limiting component. The limiting component inside the fermentation box will then seal the opening of the placement frame.

[0018] (2) Place the components inside the fermentation box, and blow air onto the tea leaves through the air outlet slot of the cover plate via the temperature-controlled air box to maintain the temperature inside the placement box at 25–45℃.

[0019] (3) Extend the detection component inside the drive box, open the cover plate at the top of each layer of the placement frame, and then align the detection component vertically with the placement frame and connect the detection component to the top of the rotating frame on the side plate.

[0020] (4) The detection component moves the slide rail on one side along the top of the placement frame, inserts the temperature and humidity sensor into the placement frame and contacts the vine tea. At the same time, the moving frame moves the rake frame to turn the vine tea inside the placement frame, detects its temperature and humidity, and reflects the values ​​to the monitoring equipment in real time to realize dynamic fermentation monitoring.

[0021] (5) When the slide rail moves, the two sets of temperature and humidity sensors on the slide rail move back and forth laterally, and drive the two sets of spray racks to rotate back and forth, so as to keep the temperature and humidity of the vine tea inside the placement frame uniform.

[0022] The technical solution provided in this disclosure may include the following beneficial effects:

[0023] 1. In this invention, the fixed block slides along the slide rail, and the side plate can move up and down with the placement frame, which facilitates the detection component to detect the temperature and humidity of the vine tea in each layer of the placement frame. The temperature control box and corrugated pipe, through the connector and air outlet, blow air to control the temperature of the vine tea in the placement frame. The corrugated pipe can maintain the connection with the temperature control box as the placement frame moves.

[0024] 2. The cover plate of the present invention is slidably sleeved on the second slide rod by a sliding plate, and the side plate is slidably installed inside the slide rail by a fixing block. Before the placement frame is inserted into the limiting component, the opening of the placement frame is blocked by a moving block and a cloth belt to prevent the rattan tea from falling. When it enters the placement position, the side plate will squeeze the moving block, the moving block will slide along the side groove, and the cloth belt will move along the right angle side of the placement frame to open the opening. The side plate will be replaced to the blocking position to facilitate the subsequent movement of the rake frame and the connection between the rotating frame and the detection component.

[0025] 3. In this invention, after the detection component enters the top of the placement frame, the insertion post bracket is inserted into the insertion plate at the top of the rotating frame. Then, the motor drives the third screw to rotate, causing the vertical frame to move axially along the mounting plate, leading the sliding frame on one side to move. The slider inside the sliding frame slides along the insertion post, and simultaneously, the rotating frame also moves. As the moving frame moves along the top of the toothed plate, the gear meshes with the toothed plate, driving the rake frame to rotate via a transmission belt, turning over the ratchet inside the placement frame. After the temperature and humidity sensor enters the placement frame, the third electric push rod drives the temperature and humidity sensor insertion post... Inside the placement frame, the temperature and humidity of the vine tea are detected. Simultaneously, as the third screw rotates, the two toothed discs rotate in opposite directions, pulling the insert rod to move laterally along the sliding frame via a connecting rod. Then, the slider on one of the insert rods moves back and forth along the inside of the sliding frame. The end of the mounting plate away from the toothed disc drives the spray frame to rotate back and forth via a telescopic plate, so that the spraying range covers the entire placement frame. Combined with the turning of the vine tea, the humidity of the vine tea increases evenly. The rotating frame is connected to the side plate by a spring. After the sliding frame resets, the rotating frame and the rake frame also return to their original positions.

[0026] 4. When it is necessary to detect the temperature and humidity of the vine tea inside the placement frame, the present invention drives the second screw to rotate via a motor. The moving frame moves along the slide groove as the second screw rotates, pushing the detection component between the placement frame and the cover plate along the guide plate. Before this process, the position of the second electric push rod corresponds to the insertion hole of the cover plate. After the extended end of the second electric push rod is inserted into the insertion hole of the cover plate, the cover plate is lifted by the first electric push rod to facilitate the entry of the detection component. After the detection is completed, the detection component is retracted and the cover plate is lowered. Then the motor drives the first screw to rotate, and the top plate moves downward along the first slide rod and the second slide rod, moving the detection component to the position of the lower placement frame. At the same time, the moving frame is driven to descend by the guide plate. The baffle cloth is kept in place by the winding and unwinding of the upper and lower winding frames to keep the opening of the drive box covered and reduce heat loss. In the same way, the detection component moves to the position of each group of placement frames to detect and humidify the vine tea in each placement frame, maintaining it at a suitable humidity and temperature for fermentation.

[0027] Additional aspects and advantages of this disclosure will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this disclosure. Attached Figure Description

[0028] The above and / or additional aspects and advantages of this disclosure will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0029] Figure 1 This is a schematic diagram of the overall structure of a vine tea fermentation device according to an embodiment of this disclosure;

[0030] Figure 2 This is a schematic diagram of the limiting component structure in a vine tea fermentation device according to an embodiment of the present disclosure;

[0031] Figure 3 This is a schematic diagram of the side wall structure of the fermentation tank in a vine tea fermentation device according to an embodiment of this disclosure;

[0032] Figure 4 This is a schematic diagram of the internal structure of the drive box in a vine tea fermentation device according to an embodiment of this disclosure;

[0033] Figure 5 This is a schematic diagram of the connection between the detection component and the top plate in a vine tea fermentation device according to an embodiment of this disclosure;

[0034] Figure 6 This is a schematic diagram of the detection component structure in a vine tea fermentation device according to an embodiment of the present disclosure;

[0035] Figure 7 This is a schematic diagram of the connection between the spray frame and the slider in a vine tea fermentation device according to an embodiment of this disclosure;

[0036] Figure 8 This is a schematic diagram of the detection component entering the top of the placement frame in a vine tea fermentation device according to an embodiment of this disclosure;

[0037] Figure 9 This is a schematic diagram of the connection between the insert frame and the insert plate in a vine tea fermentation device according to an embodiment of this disclosure;

[0038] Figure 10 This is a schematic diagram of the internal structure of the side plate in a vine tea fermentation device according to an embodiment of the present disclosure;

[0039] Figure 11 This is a schematic diagram of the component structure in a vine tea fermentation device according to an embodiment of the present disclosure;

[0040] Figure 12 This is a schematic diagram of the connection between the first electric push rod and the cover plate in a vine tea fermentation device according to an embodiment of this disclosure;

[0041] Figure 13 This is a schematic diagram of a dynamic fermentation process for vine tea according to an embodiment of this disclosure;

[0042] As shown in the figure: 1. Fermentation chamber; 11. Temperature control fan box; 12. Chamber door; 13. Connector; 14. Corrugated pipe;

[0043] 2. Drive box; 21. Cloth barrier; 22. Rewinding frame; 23. Moving frame; 24. First screw; 25. First slide rod; 26. Top plate; 27. Slide groove; 28. Moving frame; 29. ​​Second screw; 210. Guide plate; 211. First electric push rod; 212. Second electric push rod;

[0044] 3. Limiting assembly; 31. Cover plate; 32. Second slide rod; 33. Slide plate; 34. First spring; 35. Slide rail; 36. Fixing block; 37. Second spring; 38. Side plate; 39. Air outlet duct; 310. Rotating frame; 311. Rake frame; 312. Transmission belt; 313. Gear; 314. Toothed plate; 315. Insert plate;

[0045] 4. Placement component; 41. Placement frame; 42. Side groove; 43. Moving block; 44. Fabric tape; 45. Third spring;

[0046] 5. Detection components; 51. Mounting plate; 52. Sliding frame; 53. Sprayer rack; 54. Gear plate; 55. Insertion column frame; 56. Connecting rod; 57. Insertion rod; 58. Slider; 59. Temperature and humidity sensor; 510. Third electric push rod; 511. Vertical frame; 512. Third screw; 513. Telescopic plate. Detailed Implementation

[0047] Embodiments of this disclosure are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are used only to explain this disclosure, and should not be construed as limiting this disclosure. Rather, embodiments of this disclosure include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.

[0048] like Figure 1 As shown, a dynamic fermentation process for vine tea includes the following steps:

[0049] (1) Place the kneaded and broken vine tea into the placement frame of the placement component, then open the door of the fermentation box and place the placement component into each layer of the limiting component. The limiting component inside the fermentation box will then seal the opening of the placement frame.

[0050] (2) Place the components inside the fermentation box, and blow air onto the tea leaves through the air outlet slot of the cover plate via the temperature-controlled air box to maintain the temperature inside the placement box at 25–45℃.

[0051] (3) Extend the detection component inside the drive box, open the cover plate at the top of each layer of the placement frame, and then align the detection component vertically with the placement frame and connect the detection component to the top of the rotating frame on the side plate.

[0052] (4) The detection component moves the slide rail on one side along the top of the placement frame, inserts the temperature and humidity sensor into the placement frame and contacts the vine tea. At the same time, the moving frame moves the rake frame to turn the vine tea inside the placement frame, detects its temperature and humidity, and reflects the values ​​to the monitoring equipment in real time to realize dynamic fermentation monitoring.

[0053] (5) When the slide rail moves, the two sets of temperature and humidity sensors on the slide rail move back and forth laterally, and drive the two sets of spray racks to rotate back and forth, so as to keep the temperature and humidity of the vine tea inside the placement frame uniform.

[0054] like Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 7 and Figure 8As shown in the figure, this disclosure proposes a vine tea fermentation device, including: a fermentation box 1, with two doors 12 rotatably mounted on the front of the fermentation box 1, and a drive box 2 fixed on the back of the fermentation box 1. A detection component 5 is installed inside the drive box 2, and a limit component 3 is provided inside the fermentation box 1. A placement component 4 is inserted inside the limit component 3; the detection component 5 includes a mounting plate 51, with a spray frame 53 rotatably mounted on the bottom of the mounting plate 51, and sliding frames 52 are provided at both ends of the mounting plate 51. The mounting plate 51 is fixedly connected to one end of the sliding frame 52, and two sets of temperature and humidity sensors 59 are installed on the other end of the sliding frame 52; the limit component 3 includes a second sliding frame 59. The fermentation box 1 has two sides with two sliding rods 32 fixed inside. A cover plate 31 is equidistant between the two sets of second sliding rods 32. Slide plates 33 are fixed to both ends of the cover plate 31, and the slide plates 33 are slidably fitted onto the second sliding rods 32. The placement assembly 4 includes a placement frame 41. The bottom of the cover plate 31 is inserted into the placement frame 41. One end of the placement frame 41 has an opening, and a cloth strip 44 is provided at the opening. The top of the drive box 2 has a top plate 26. A groove 27 is opened in the middle of the bottom of the top plate 26, and a movable frame 28 is slidably connected inside the groove 27. The movable frame 28 is fixedly connected to the tail end of the sliding frame 52, which is fixedly connected to the mounting plate 51, so that... When using the device, the kneaded and broken-cell wall vine tea is placed inside the placement frame 41 of the placement component 4. Then, the door 12 of the fermentation box 1 is opened, and the placement component 4 is placed into each layer of the limiting component 3. The limiting component 3 inside the fermentation box 1 seals the opening of the placement frame 41. The placement components 4 are stacked inside the fermentation box 1, and the air outlet 39 of the cover plate 31 is connected to the temperature-controlled air box to blow air onto the tea leaves, maintaining the temperature inside the placement frame 41 at 25–45℃. The detection component 5 in the drive box 2 is extended to open the cover plate 31 at the top of each layer of the placement frame 41. Then, the detection component 5 is perpendicular to the placement frame 41 and connected to the top of the rotating frame 310 of the side plate 38. The detection component 5 drives a... The sliding frame 52 moves along the top of the placement frame 41, inserting the temperature and humidity sensor 59 into the placement frame 41 to contact the vine tea. At the same time, the moving frame 28 drives the rake frame 311 to move, turning the vine tea inside the placement frame 41 over, detecting its temperature and humidity, and reflecting the values ​​to the monitoring equipment in real time to achieve dynamic fermentation monitoring. When the sliding frame 52 moves, the two sets of temperature and humidity sensors 59 on the sliding frame 52 move laterally back and forth, and drive the two sets of spray frames 53 to rotate back and forth, keeping the temperature and humidity of the vine tea inside the placement frame 41 uniform. The fermentation box 1 in this solution is similar to the high-density, solid, gas, and clean fermentation technology equipment in the prior art, which are special equipment for food, wine, beverage and tea production.

[0055] like Figure 1 , Figure 2 and Figure 3As shown, in some embodiments, the limiting component 3 further includes: a slide rail 35, a fixing block 36, and a side plate 38. A side plate 38 is installed inside the fermentation box 1 corresponding to the opening of each placement frame 41. The side plate 38 blocks the opening of the placement frame 41. A fixing block 36 is fixed to the side of the side plate 38 facing the inner wall of the fermentation box 1. A slide rail 35 is fixed to the inner wall of the fermentation box 1 corresponding to the fixing block 36, and the fixing block 36 slides along the slide rail 35. A temperature-controlled air box 11 is fixed to the top of the fermentation box 1. Two connectors 13 are fixed to both ends of the cover plate 31. A corrugated pipe 14 is fixed between adjacent connectors 13. The top of the corrugated pipe 14 is fixedly connected to the temperature-controlled air box 11. The bottom of the cover plate 31... An air outlet slot 39 is provided; wherein, a second spring 37 is fixed between the adjacent fixed block 36 and the bottom fixed block 36 and the slide rail 35, the second slide rod 32 is located on the top of the slide plate 33 and a first spring 34 is sleeved thereon, and the two ends of the first spring 34 are respectively fixedly connected to the second slide rod 32 and the slide plate 33. The placement assembly 4 also includes: a side groove 42 and a moving block 43. A side groove 42 is provided at the bottom of one side of the opening of the placement frame 41, and the outer end of the side groove 42 is slidably connected to the moving block 43. The moving block 43 is fixedly connected to one end of the cloth belt 44, and the other end of the cloth belt 44 slides through the front of the placement frame 41; wherein, a third spring 45 is fixedly provided on the front of the placement frame 41, and the third spring 45 is fixedly connected to the cloth belt 44.

[0056] Understandably, the cover plate 31 is slidably fitted onto the second slide rod 32 via the slide plate 33, and the side plate 38 is slidably installed inside the slide rail 35 via the fixing block 36. Before the placement frame 41 is inserted into the limiting assembly 3, the opening of the placement frame 41 is sealed by the moving block 43 and the cloth strip 44 to prevent the rattan tea from falling out. When it enters the placement position, the side plate 38 will squeeze the moving block 43, the moving block 43 will slide along the side groove 42, and the cloth strip 44 will move along the right-angle side of the placement frame 41 to open the opening, and the side plate 38 will replace the moving block 43. The position is sealed to facilitate the subsequent movement of the rake frame 311 and the connection between the rotating frame 310 and the detection component 5. The side plate 38 can move up and down with the placement frame 41 through the fixed block 36 sliding along the slide rail 35, so that the detection component 5 can detect the temperature and humidity of the vine tea in each layer of the placement frame 41. The temperature control box and the corrugated pipe 14 are used to blow air and control the temperature of the vine tea in the placement frame 41 through the connector 13 and the air outlet 39. The corrugated pipe 14 can maintain the connection with the temperature control box as the placement frame 41 moves.

[0057] like Figure 6 , Figure 7 , Figure 8 , Figure 9 and Figure 10As shown, in some embodiments, a rotating frame 310 is provided on the inner side of the side plate 38, and a rake frame 311 is rotatably mounted inside the rotating frame 310. A transmission belt 312 is installed on one side of the rake frame 311, and a pulley at the other end of the transmission belt 312 is rotatably mounted on the top side of the rotating frame 310. A gear 313 is fixed to the outer side of the pulley at the top of the transmission belt 312. A toothed plate 314 is fixed to the position of the sliding frame 52 fixedly connected to the bottom of the mounting plate 51 at the position corresponding to the top of the gear 313. Another set of sliding frames 52 of the mounting plate 51 is slidably sleeved on the top of the toothed plate 314. The gear 313 and the toothed plate 314 are connected in a specific configuration. The plate 314 is engaged with the detection assembly 5, which further includes: a rod 57, a slider 58, a movable frame 28, and a third screw 512. Two sliders 58 are slidably connected inside the sliding frames 52 at both ends of the bottom of the mounting plate 51. The third screw 512 is rotatably mounted on the inner side of the mounting plate 51, and a vertical frame 511 is threaded onto the surface of the third screw 512. The vertical frame 511 is fixedly connected to the sliding frames 52 at the bottom of the mounting plate 51. The slider 58 inside the sliding frames 52 at the bottom of the mounting plate 51 is fixed with the rod 57, and the rod 57 slides through the slider 58 inside another set of sliding frames 52. 8; wherein, at the end of the sliding frame 52 at the bottom of the mounting plate 51 that moves away from the drive box 2, a plug bracket 55 is fixed; at the top of the rotating frame 310, a plug plate 315 is fixed, and the plug bracket 55 is slidably inserted into the plug plate 315; two geared discs 54 are symmetrically and rotatably mounted on the end of the mounting plate 51 near the moving sliding frame 52, the two geared discs 54 are meshed and connected, and one of the geared discs 54 on the mounting plate 51 is fixedly connected to the third screw 512; a connecting rod 56 is rotatably connected to the eccentric surface of the geared disc 54, and the other end of the connecting rod 56 is rotatably connected to the plug rod 57; wherein, the mounting plate 5 A motor for driving the third screw 512 to rotate is fixed at one end away from the gear plate 54. A telescopic plate 513 is fixed on the outer side of the spray frame 53 away from the gear plate 54, and the extended end of the telescopic plate 513 is rotatably connected to the adjacent slider 58. A third electric push rod 510 is fixed on the top of the slider 58 in the sliding frame 52 at the bottom of the mounting plate 51, and a temperature and humidity sensor 59 is fixed on the extended end of the third electric push rod 510. A hose is fixed on the top of the mounting plate 51, and the spray frame 53 is fixedly connected to the hose. The other end of the hose of the mounting plate 51 passes through the drive box 2 and is connected to the humidification box.

[0058] Understandably, after the detection component 5 enters the top of the placement frame 41, the insertion post 55 will be inserted into the insertion plate 315 at the top of the rotating frame 310. Subsequently, the motor drives the third screw 512 to rotate, and the vertical frame 511 moves along the axial direction of the mounting plate 51, leading the sliding frame 52 on one side to move. The slider 58 inside the sliding frame 52 slides along the insertion rod 57, and at the same time, the rotating frame 310 also moves. While the moving frame 28 moves along the top of the toothed plate 314, the gear 313 meshes with the toothed plate 314, driving the rake frame 311 to rotate through the transmission belt 312, turning over the ratchet inside the placement frame 41. After the temperature and humidity sensor 59 enters the placement frame 41, the third electric push rod 510 drives the temperature and humidity sensor to rotate. Humidity sensor 59 is inserted into placement frame 41 to detect the temperature and humidity of the vine tea. Simultaneously, as the third screw 512 rotates, the two gear discs 54 rotate in opposite directions, pulling the insertion rod 57 to move laterally along the slide frame 52 via connecting rod 56. Consequently, the slider 58 on one insertion rod 57 moves back and forth along the inside of the slide frame 52. The end of mounting plate 51 away from the gear disc 54 drives the spray frame 53 to rotate back and forth via telescopic plate 513, so that the spraying range covers the entire placement frame 41. Combined with the turning of the vine tea, the humidity of the vine tea increases evenly. The rotating frame 310 is connected to the side plate 38 by a spring. After the slide frame 52 is reset, the rotating frame 310 and the rake frame 311 also return to their original positions.

[0059] like Figure 4 , Figure 5 and Figure 12 As shown, in some embodiments, a second screw 29 is rotatably mounted inside the slide 27, and the top of the moving frame 28 is threaded onto the surface of the second screw 29. A first screw 24 is rotatably mounted on one side inside the drive box 2, and a first slide rod 25 is fixed on the other side inside the drive box 2. One side of the top plate 26 is threaded onto the surface of the first screw 24, and the other side of the top plate 26 is slidably mounted onto the first slide rod 25. A motor for driving the first screw 24 to rotate is mounted on the top of the drive box 2. A baffle 21 is provided at the outlet end of the drive box 2, and the baffle 21 is fixed at the position corresponding to the detection component 5. The movable frame 23 has a guide plate 210 fixed at the bottom center, and the bottom of the movable frame 28 slides along the guide plate 210. A first electric push rod 211 is fixed at one end of the guide plate 210 near the movable frame 23, and a second electric push rod 212 is fixed at the extended end of the first electric push rod 211. The cover plate 31 has an insertion hole at the position corresponding to the extended end of the second electric push rod 212. The two ends of the baffle 21 extend from the top and bottom of the drive box 2, and a winding frame 22 is fixed at the top and bottom of the drive box 2. The baffle 21 is wound onto the winding frame 22 by a winding shaft and a torsion spring.

[0060] It should be noted that when the temperature and humidity of the vine tea inside the placement frame 41 need to be detected, the second screw 29 is driven to rotate by the motor. The moving frame 28 moves along the slide groove 27 as the second screw 29 rotates, pushing the detection component 5 along the guide plate 210 between the placement frame 41 and the cover plate 31. Before this process, the position of the second electric push rod 212 corresponds to the insertion hole of the cover plate 31. After the extended end of the second electric push rod 212 is inserted into the insertion hole of the cover plate 31, the cover plate 31 is lifted by the first electric push rod 211 to facilitate the entry of the detection component 5. After the detection is completed, the detection component 5 is retracted. The cover plate 31 is lowered, and then the motor drives the first screw 24 to rotate. The top plate 26 moves downward along the first slide bar 25 and the second slide bar 32, moving the detection component 5 to the position of the lower placement frame 41. At the same time, the guide plate 210 drives the moving frame 23 to descend. The baffle 21 is rolled up and down by the upper and lower winding frames 22 to keep the opening of the drive box 2 covered, reducing heat loss. In the same way, the detection component 5 moves to the position of each group of placement frames 41 to detect and humidify the vine tea in each placement frame 41, keeping it at a suitable humidity and temperature for fermentation.

[0061] Working principle:

[0062] After kneading and breaking the cell walls of the vine tea, it is placed inside the placement frame 41 of the placement component 4. Then, the door 12 of the fermentation box 1 is opened, and the placement component 4 is placed into each layer of the limiting component 3. The cover plate 31 is slidably fitted onto the second slide rod 32 via the slide plate 33. The side plate 38 is slidably installed inside the slide rail 35 via the fixing block 36. Before the placement frame 41 is inserted into the limiting component 3, the opening of the placement frame 41 is sealed by the moving block 43 and the cloth belt 44 to prevent the vine tea from falling out. When it enters the placement position, the side plate 38 will squeeze the moving block 43, the moving block 43 will slide along the side groove 42, and the cloth belt 44 will move along the right angle side of the placement frame 41 to open the opening. The side plate 38 replaces the moving block 43. The position is sealed to facilitate the subsequent movement of the rake frame 311 and the connection between the rotating frame 310 and the detection component 5. The side plate 38 can move up and down with the placement frame 41 through the fixed block 36 sliding along the slide rail 35, which facilitates the detection component 5 to detect the temperature and humidity of the vine tea in each layer of the placement frame 41. The temperature control box and the corrugated pipe 14 are used to blow air and control the temperature of the vine tea in the placement frame 41 through the connector 13 and the air outlet 39. The corrugated pipe 14 can maintain the connection with the temperature control box as the placement frame 41 moves. The air outlet 39 of the cover plate 31 is connected to the temperature control box to blow air on the tea and maintain the temperature inside the placement frame 41 at 25–45℃.When it is necessary to detect the temperature and humidity of the vine tea inside the placement frame 41, the second screw 29 is driven to rotate by the motor. The moving frame 28 moves along the slide groove 27 as the second screw 29 rotates, pushing the detection component 5 between the placement frame 41 and the cover plate 31 along the guide plate 210. Before this process, the position of the second electric push rod 212 corresponds to the insertion hole of the cover plate 31. After the extended end of the second electric push rod 212 is inserted into the insertion hole of the cover plate 31, the cover plate 31 is lifted by the first electric push rod 211 to facilitate the entry of the detection component 5. After the detection is completed, the detection component 5 is retracted and the cover plate 31 is lowered. Then, the first screw 24 is driven to rotate by the motor, and the top plate 26 moves downward along the first slide rod 25 and the second slide rod 32, thus... The detection component 5 moves to the lower placement frame 41, and simultaneously the guide plate 210 drives the moving frame 23 to descend. The baffle 21, through the winding and unwinding of the upper and lower winding frames 22, keeps the opening of the drive box 2 covered, reducing heat loss. In the same way, the detection component 5 moves to the position of each group of placement frames 41 to detect and humidify the vine tea in each placement frame 41, maintaining it at a suitable humidity and temperature for fermentation. After the detection component 5 enters the top of the placement frame 41, the insertion frame 55 is inserted into the insertion plate 315 at the top of the rotating frame 310. Then, the motor drives the third screw 512 to rotate, and the vertical frame 511 moves along the axial direction of the mounting plate 51, leading the sliding frame 52 on one side. The sliding frame 52 moves, and the slider 58 inside slides along the insertion rod 57. At the same time, the rotating frame 310 also moves. As the moving frame 28 moves along the top of the toothed plate 314, the gear 313 meshes with the toothed plate 314, driving the rake frame 311 to rotate via the transmission belt 312, turning over the vine tea inside the placement frame 41. After the temperature and humidity sensor 59 enters the placement frame 41, the third electric push rod 510 drives the temperature and humidity sensor 59 to insert into the placement frame 41 to detect the temperature and humidity of the vine tea. At the same time, as the third screw 512 rotates, the two toothed discs 54 rotate synchronously in opposite directions, pulling the insertion rod 57 laterally along the sliding frame 52 via the connecting rod 56, thereby moving the slider 58 on one of the insertion rods 57. The mounting plate 51 moves reciprocally within the sliding frame 52. The end of the mounting plate 51 furthest from the toothed disc 54 drives the spray frame 53 to rotate reciprocally via the telescopic plate 513, ensuring the spraying area covers the entire placement frame 41. Combined with the turning of the vine tea, this increases the uniformity of the vine tea's humidity. The rotating frame 310 is connected to the side plate 38 by a spring. After the sliding frame 52 resets, the rotating frame 310 and the rake frame 311 also return to their original positions, and the values ​​are reflected in real-time on the monitoring equipment, achieving dynamic fermentation monitoring. While the sliding frame 52 moves, two sets of temperature and humidity sensors 59 on the sliding frame 52 move laterally back and forth, driving the two sets of spray frames 53 to rotate reciprocally, maintaining uniform temperature and humidity of the vine tea inside the placement frame 41.

[0063] In the description of this disclosure, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this disclosure, unless otherwise stated, "a plurality of" means two or more.

[0064] Any process or method description in the flowchart or otherwise herein can be understood as representing a module, segment, or portion of code comprising one or more executable instructions for implementing a particular logical function or process, and the scope of preferred embodiments of this disclosure includes additional implementations in which functions may be performed not in the order shown or discussed, including substantially simultaneously or in reverse order depending on the function involved, as will be understood by those skilled in the art to which embodiments of this disclosure pertain.

[0065] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this disclosure. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0066] Although embodiments of the present disclosure have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present disclosure. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present disclosure.

Claims

1. A vine tea fermentation device, characterized in that, include: Fermentation box (1), with two doors (12) rotatably installed on the front of the fermentation box (1), and a drive box (2) fixed on the back of the fermentation box (1). A detection component (5) is installed inside the drive box (2), and a limit component (3) is provided inside the fermentation box (1). A placement component (4) is inserted inside the limit component (3). The detection component (5) includes a mounting plate (51), a spray rack (53) is rotatably mounted on the bottom of the mounting plate (51), and sliding frames (52) are provided at the bottom of both ends of the mounting plate (51). The mounting plate (51) is fixedly connected to one end of the sliding frame (52), and two sets of temperature and humidity sensors (59) are installed on the other end of the sliding frame (52). The limiting component (3) includes a second slide bar (32). The fermentation box (1) has two sides of the second slide bar (32) fixed inside. A cover plate (31) is provided at equal intervals between the two sets of second slide bars (32). The two ends of the cover plate (31) are fixed with a sliding plate (33), and the sliding plate (33) is slidably sleeved on the second slide bar (32). The placement component (4) includes a placement frame (41), the bottom of the cover plate (31) is inserted with the placement frame (41), one end of the placement frame (41) is provided with an opening, and a cloth strip (44) is provided at the opening of the placement frame (41). The top of the drive box (2) is provided with a top plate (26), and a sliding groove (27) is provided at the bottom middle position of the top plate (26). A movable frame (28) is slidably connected inside the sliding groove (27), and the sliding frame (28) is fixedly connected to the tail end of the sliding frame (52) that is fixedly connected to the mounting plate (51).

2. The vine tea fermentation device according to claim 1, characterized in that, The limiting component (3) further includes: a slide rail (35), a fixing block (36), and a side plate (38). The side plate (38) is installed inside the fermentation box (1) at the position corresponding to the opening of each placement frame (41). The side plate (38) blocks the opening of the placement frame (41). The fixing block (36) is fixed on the side of the side plate (38) facing the inner wall of the fermentation box (1). The slide rail (35) is fixed on the inner wall of the fermentation box (1) at the position corresponding to the fixing block (36). The fixing block (36) slides along the inside of the slide rail (35). The temperature control fan box (11) is fixed on the top of the fermentation box (1). Two connectors (13) are fixed at both ends of the cover plate (31). A corrugated pipe (14) is fixed between adjacent connectors (13). The top of the corrugated pipe (14) is fixedly connected to the temperature control fan box (11). An air outlet groove (39) is opened at the bottom of the cover plate (31). Among them, a second spring (37) is fixed between the adjacent fixed block (36) and the bottom fixed block (36) and the slide rail (35). The second slide rod (32) is located on the top of the slide plate (33) and a first spring (34) is sleeved thereon. The two ends of the first spring (34) are fixedly connected to the second slide rod (32) and the slide plate (33) respectively.

3. The vine tea fermentation device according to claim 2, characterized in that, The placement component (4) also includes: Side groove (42) and moving block (43): A side groove (42) is provided at the bottom of one side of the opening of the placement frame (41), and a moving block (43) is slidably connected to the outer end of the side groove (42). The moving block (43) is fixedly connected to one end of the cloth strip (44), and the other end of the cloth strip (44) slides through the front of the placement frame (41). The placement frame (41) has a third spring (45) fixed on its front side, and the third spring (45) is fixedly connected to the cloth strip (44).

4. The vine tea fermentation device according to claim 3, characterized in that, A rotating frame (310) is provided on the inner side of the side plate (38), and a rake frame (311) is rotatably installed inside the rotating frame (310). A transmission belt (312) is installed on one side of the rake frame (311), and a pulley at the other end of the transmission belt (312) is rotatably installed on the top of one side of the rotating frame (310). A gear (313) is fixed on the outer side of the pulley at the top of the transmission belt (312). Among them, the sliding frame (52) fixedly connected to the bottom of the mounting plate (51) has a toothed plate (314) fixed at the position corresponding to the top of the gear (313), and another set of sliding frames (52) of the mounting plate (51) is slidably sleeved on the top of the toothed plate (314), and the gear (313) is meshed with the toothed plate (314).

5. The vine tea fermentation device according to claim 4, characterized in that, The detection component (5) also includes: Insert rod (57), slider (58), moving frame (28), third screw (512), two sliders (58) are slidably connected inside the sliding frames (52) at both ends of the bottom of the mounting plate (51), the third screw (512) is rotatably installed on the inner side of the mounting plate (51), and a vertical frame (511) is threaded on the surface of the third screw (512). The vertical frame (511) is fixedly connected to the sliding frame (52) that moves at the bottom of the mounting plate (51). The slider (58) inside the sliding frame (52) is fixedly connected to the bottom of the mounting plate (51) and the insert rod (57) is fixedly attached to it. The insert rod (57) slides through the slider (58) inside another set of sliding frames (52). Among them, the sliding frame (52) at the bottom of the mounting plate (51) is fixed with a plug bracket (55) at one end away from the drive box (2), and the top of the rotating frame (310) is fixed with a plug plate (315), and the plug bracket (55) is slidably inserted into the plug plate (315).

6. The vine tea fermentation device according to claim 5, characterized in that, Two gear discs (54) are symmetrically mounted on one end of the mounting plate (51) near the movable sliding frame (52). The two gear discs (54) are meshed and connected. One of the gear discs (54) on the mounting plate (51) is fixedly connected to the third screw (512). A connecting rod (56) is rotatably connected to the eccentric surface of the gear disc (54), and the other end of the connecting rod (56) is rotatably connected to the insert rod (57). The mounting plate (51) is fixed with a motor that drives the third screw (512) to rotate at the end away from the gear plate (54).

7. The vine tea fermentation device according to claim 6, characterized in that, The spray frame (53) is fixed with a telescopic plate (513) on the outer side away from the toothed disc (54), and the extended end of the telescopic plate (513) is rotatably connected to the adjacent slider (58). The top of the slider (58) in the sliding frame (52) that moves at the bottom of the mounting plate (51) is fixed with a third electric push rod (510), and the temperature and humidity sensor (59) is fixed on the extended end of the third electric push rod (510). The mounting plate (51) has a hose fixed to its top, and the spray rack (53) is fixedly connected to the hose. The other end of the hose of the mounting plate (51) passes through the drive box (2) and is connected to the humidification box.

8. The vine tea fermentation device according to claim 7, characterized in that, The second screw (29) is rotatably installed inside the slide groove (27), and the top of the moving frame (28) is threaded onto the surface of the second screw (29). The first screw (24) is rotatably installed on one side inside the drive box (2), and the first slide rod (25) is fixed on the other side inside the drive box (2). The top plate (26) is threaded onto the surface of the first screw (24) on one side, and the other side of the top plate (26) is slidably fitted onto the first slide rod (25). The top of the drive box (2) is equipped with a motor that drives the first screw (24) to rotate.

9. The vine tea fermentation device according to claim 8, characterized in that, The outlet end of the drive box (2) is provided with a baffle (21). The baffle (21) is fixed with a moving frame (23) at the position corresponding to the detection component (5). The bottom middle position of the moving frame (23) is fixed with a guide plate (210). The bottom of the moving frame (28) slides along the guide plate (210). The end of the guide plate (210) near the moving frame (23) is fixed with a first electric push rod (211). The extended end of the first electric push rod (211) is fixed with a second electric push rod (212). The cover plate (31) is provided with an insertion hole at the position corresponding to the extended end of the second electric push rod (212). The two ends of the baffle (21) extend from the top and bottom of the drive box (2), and the top and bottom of the drive box (2) are fixed with a winding frame (22). The baffle (21) is wound onto the winding frame (22) by a winding shaft and a torsion spring.

10. A dynamic fermentation process for vine tea implemented by the device according to claim 1, characterized in that: The fermentation process includes the following steps: (1) Place the kneaded and broken vine tea into the placement frame of the placement component, then open the door of the fermentation box and place the placement component into each layer of the limiting component. The limiting component inside the fermentation box will then seal the opening of the placement frame. (2) Place the components inside the fermentation box, and blow air onto the tea leaves through the air outlet slot of the cover plate via the temperature-controlled air box to maintain the temperature inside the placement box at 25–45℃. (3) Extend the detection component inside the drive box, open the cover plate at the top of each layer of the placement frame, and then align the detection component vertically with the placement frame and connect the detection component to the top of the rotating frame on the side plate. (4) The detection component moves the slide rail on one side along the top of the placement frame, inserts the temperature and humidity sensor into the placement frame and contacts the vine tea. At the same time, the moving frame moves the rake frame to turn the vine tea inside the placement frame, detects its temperature and humidity, and reflects the values ​​to the monitoring equipment in real time to realize dynamic fermentation monitoring. (5) When the slide rail moves, the two sets of temperature and humidity sensors on the slide rail move back and forth laterally, and drive the two sets of spray racks to rotate back and forth, so as to keep the temperature and humidity of the vine tea inside the placement frame uniform.

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