Novel insulation board and production equipment thereof

By designing a new type of insulation board with grooved and convex structures and its production equipment, the problems of easy detachment and unstable connection of existing insulation boards have been solved, achieving efficient construction and improved insulation performance.

CN121853702APending Publication Date: 2026-04-14TIANJIN GUOMEI SUNSHINE INSULATION MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-18
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing insulation boards are prone to falling off during the construction of high-rise buildings, have unstable connections, affect safety, have poor insulation performance, and require meshing and drilling, resulting in low construction efficiency.

Method used

A novel insulation board is designed, which uses splicable polygonal panels with grooves and ridges on the outer and inner sides. Connecting components are integrally molded and fixed inside the panels, and the end faces are designed with grooves and ridges. Production equipment forms these structures through molds.

Benefits of technology

It improves mortar adhesion, reduces the risk of detachment, ensures stable connection without drilling, increases construction efficiency, avoids through-gap joints, and enhances the stability of the insulation layer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a novel heat insulation board and production equipment thereof. The novel heat insulation board comprises a board body, a concave-convex structure is arranged on the outer side of the board body, an extending connecting component is arranged on the inner side of the board body, the other end of the connecting component and the board body are integrally formed, and an end face groove and an end face protruding edge are arranged at the end of the board body; the production equipment comprises an upper pressing die, a lower pressing die, a first edge die block and a second edge die block, a plurality of pressing strips protruding downwards are arranged on the lower side face of the upper pressing die, gaps are reserved between the adjacent pressing strips, a plurality of concave component containing holes are formed in the upper surface of the lower pressing die, and the first edge die block and the second edge die block are arranged on the lower surface of the lower pressing die. The first edge module and the second edge module are located on the two opposite sides of the polygonal space respectively and used for forming an end face groove and an end face protruding edge at the end of the plate body. The equipment is used for producing the novel heat insulation board, and the novel heat insulation board has the advantages that the adhesive force of mortar is increased, the novel heat insulation board is provided with components, punching is not needed, and no straight-through gap exists between adjacent heat insulation boards.
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Description

Technical Field

[0001] This invention relates to the field of insulation board technology, specifically to a novel insulation board and its production equipment. Background Technology

[0002] Existing insulation board production equipment produces insulation boards (such as foam boards, mainly polystyrene foam boards and graphite polystyrene boards). During installation on wall surfaces, these boards require the application of mesh and plaster. While this method has some effectiveness, in high-rise buildings, various natural factors can cause the mesh and plaster layers to easily detach, leading to falling objects and safety accidents. Furthermore, the boards require through-wall screws and plastic anchors for connection to the wall. These connections are made post-installed, and in some cases, the fixing force between the connectors and the boards does not meet tensile strength standards, resulting in poor construction quality. This necessitates manual inspection of each connector, slowing down the process and wasting labor. Additionally, drilling holes in the boards (for connection) reduces insulation performance. Finally, gaps between adjacent boards become heat transfer channels, further reducing insulation effectiveness. Therefore, there is an urgent need for a new type of insulation board that does not require external mesh, does not require drilling, and eliminates straight gaps between adjacent boards. Summary of the Invention

[0003] Therefore, the present invention provides a novel insulation board and its production equipment to solve one or more of the above-mentioned problems.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] The first aspect of this invention provides a novel thermal insulation board, comprising a board body and connecting members; the board body is molded from thermal insulation material and is a splicable polygonal board; the outer side of the board body has multiple surface grooves, and surface protrusions are formed between adjacent surface grooves; one side edge of the board body has an end face groove, and the opposite side edge has an end face protrusion, the end face protrusion being adapted to the end face groove; one end of the connecting member is integrally molded and fixed within the board body during the molding process, and the other end of the connecting member extends from the inner side of the board body.

[0006] Furthermore, the main body of the board is a polystyrene foam board or a graphite polystyrene board.

[0007] Furthermore, the inner side of the plate body also has multiple surface grooves, and surface protrusions are formed between adjacent surface grooves.

[0008] Further, the plate body is a rectangular plate; the surface grooves are arranged along the length direction of the plate body, and a plurality of surface grooves are spaced apart in the width direction of the plate body; or, the surface grooves are arranged along the width direction of the plate body, and a plurality of surface grooves are spaced apart in the length direction of the plate body; or, some of the surface grooves are arranged along the length direction of the plate body, a plurality of surface grooves arranged along the length direction of the plate body are spaced apart in the width direction of the plate body, and the remaining surface grooves are arranged along the width direction of the plate body, and a plurality of remaining surface grooves are spaced apart in the length direction of the plate body.

[0009] Furthermore, the end face groove and end face protrusion are provided along the length direction of the side edge of the plate body.

[0010] A second aspect of this invention provides a novel production equipment for insulation boards, used to produce the novel insulation board as described in the first aspect of this invention, comprising an upper pressing mold, a lower pressing mold, a first side module, and a second side module; the lower side of the upper pressing mold is provided with a plurality of downwardly protruding pressure strips, with gaps between adjacent pressure strips; during the production of the novel insulation board, the pressure strips are used to form the surface grooves on the outer side of the board body, and the gaps between adjacent pressure strips are used to form the surface ridges on the outer side of the board body; the upper surface of the lower pressing mold is provided with a plurality of recessed component placement holes, which, during the production of the novel insulation board, ... The connecting member is provided in the component placement hole so that one end of the connecting member is integrally molded and fixed in the body of the board during the molding process; when producing the new type of insulation board, the upper mold is located directly above the lower mold, and there is a gap between them to form a polygonal space; the first side module and the second side module are respectively located on opposite sides of the polygonal space. When producing the new type of insulation board, the first side module is used to form an end face protrusion on one side edge of the board body, and the second side module is used to form an end face groove on the other side edge of the board body.

[0011] Furthermore, the upper side of the lower pressing mold is provided with a plurality of upwardly protruding pressure strips, and a gap is left between adjacent pressure strips. When producing the new type of insulation board, the pressure strips are used to form the surface grooves on the inner side of the board body, and the gaps between adjacent pressure strips are used to form the surface ridges on the inner side of the board body.

[0012] Further, the upper die is cuboid in shape; the pressure strips are arranged along the length direction of the upper die, and a plurality of pressure strips are spaced apart in the width direction of the upper die; or, the pressure strips are arranged along the width direction of the upper die, and a plurality of pressure strips are spaced apart in the length direction of the upper die; or, some of the pressure strips are arranged along the length direction of the upper die, a plurality of pressure strips arranged along the length direction of the upper die are spaced apart in the width direction of the upper die, and the remaining pressure strips are arranged along the width direction of the upper die, and a plurality of remaining pressure strips are spaced apart in the length direction of the upper die.

[0013] Furthermore, the first side module has a concave cross-section, and the second side module has a convex cross-section. The concave part of the first side module faces the protrusion of the second side module, and the protrusion and the concave part are adapted to each other. Alternatively, the cross-sections of the first side module and the second side module are both rectangular, the thickness of the first side module and the second side module are equal to the thickness of the sheet body, and the first side module and the second side module are misaligned in the thickness direction so that the end face protrusion of the sheet body is adapted to the end face groove.

[0014] Furthermore, the production equipment also includes a base, a support frame, a lower mold frame, an upper mold frame, an opening and closing unit, an injection system, and a control system; the bottom of the support frame is fixed to the base; the lower mold frame is fixed to the support frame, the lower pressing mold is disposed inside the lower mold frame, and the first side module and the second side module are relatively fixed to the lower mold frame; the edge of the upper mold frame is hinged to the edge of the lower mold frame via a pivot, and the rotated upper mold frame can cover the lower mold frame or be set at an angle of 80-120° with the lower mold frame, and the upper pressing mold is fixed to the upper mold frame. Within the frame, when the upper mold frame covers the lower mold frame, the upper die is located directly above the lower die; the lower end of the opening and closing unit is a fixed end, hinged to the base, and the upper end of the opening and closing unit is a movable end. A cantilever extending out is fixed on one side of the upper mold frame near the pivot, and the upper end of the opening and closing unit is hinged to the far end of the cantilever; the upper die is provided with an injection hole, the injection system is fixed to the base, and the material outlet of the injection system is connected to the injection hole through a pipeline; the control system is connected to the opening and closing unit and the injection system.

[0015] Furthermore, the production equipment also includes a lifting unit, the lower end of which is a fixed end fixed to the base, and the upper end of which is a movable end connected to the lower pressing mold; the lower pressing mold is movably arranged in the lower mold frame; the control system is connected to the lifting unit.

[0016] The present invention has the following advantages:

[0017] This invention provides a novel insulation board and its production equipment. The equipment is used to produce the novel insulation board, which has grooves and ridges on the outer side, making the mortar adhere stronger on this uneven structure and reducing the risk of falling off. The connecting components are integrally molded and fixed to the board body. On the one hand, the connecting components are built-in, making the connection between the connecting components and the board body more stable. On the other hand, it eliminates the need to drill holes in the board body, resulting in high construction efficiency and without damaging or reducing the insulation effect. The design of the end face grooves and end face ridges allows two adjacent board bodies to form an interlocking or overlapping joint after installation, avoiding straight gaps and improving the stability of the entire insulation layer. Attached Figure Description

[0018] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0019] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.

[0020] Figure 1 This is a schematic diagram of the structure of a novel insulation board provided in Embodiment 1 of the present invention;

[0021] Figure 2 for Figure 1 Enlarged view of A in the image;

[0022] Figure 3 for Figure 1 A magnified view of B in the image;

[0023] Figure 4 for Figure 1 A magnified view of C in the image;

[0024] Figure 5 This is a schematic diagram of the end face protrusion of the third novel insulation board provided in Embodiment 3 of the present invention;

[0025] Figure 6 This is a schematic diagram of the end face groove of the third novel insulation board provided in Embodiment 3 of the present invention;

[0026] Figure 7This is a schematic diagram of the structure of the production equipment for the novel insulation board provided in Embodiment 4 of the present invention;

[0027] Figure 8 This is a schematic diagram of the upper pressure mold of the production equipment for the novel insulation board provided in Embodiment 4 of the present invention;

[0028] Figure 9 for Figure 8 Enlarged view of D (also a schematic diagram of the first distribution of the pressure strip on the lower die);

[0029] Figure 10 This is a schematic diagram of the second distribution of pressure strips on the lower die;

[0030] Figure 11 This is a schematic diagram of the third distribution of pressure strips on the lower die;

[0031] Figure 12 This is a schematic diagram of the lower pressure mold of the production equipment for the novel insulation board provided in Embodiment 4 of the present invention;

[0032] Figure 13 for Figure 12 Enlarged view of E in the middle;

[0033] Figure 14 This is a schematic diagram of the production principle of the new type of insulation board production equipment provided in Embodiment 4 of the present invention;

[0034] Figure 15 This is a control principle diagram of the production equipment for the novel insulation board provided in Embodiment 4 of the present invention;

[0035] Figure 16 This is a schematic diagram of the first side module and the second side module of the production equipment for the novel insulation board provided in Embodiment 6 of the present invention.

[0036] In the diagram: 1-Sheet body, 2-Surface groove, 3-Surface protrusion, 4-End face groove, 5-End face protrusion, 6-Upper mold, 7-Lower mold, 8-First side module, 9-Second side module, 10-Pressure strip, 11-Gap, 12-Component placement hole, 13-Polygonal space, 14-Notch, 15-Boss, 16-Strip ventilation hole, 17-Base, 18-Support frame, 19-Lower mold frame, 20-Lifting unit, 21-Upper mold frame, 22-Opening and closing unit, 23-Injection system, 24-Control system, 25-Cantilever, 26-Pipeline. Detailed Implementation

[0037] The following specific embodiments illustrate the implementation manners of the present invention. Those skilled in this technology can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope protected by the present invention.

[0038] Terms such as "upper", "lower", "left", "right", "middle", etc. cited in this specification are only for the convenience of clear narration, rather than to limit the scope of implementation of the present invention. The change or adjustment of their relative relationship, without substantial change in technical content, should also be regarded as the scope of implementation of the present invention.

[0039] Embodiment 1

[0040] As Figures 1-4 shown, Embodiment 1 provides a new type of insulation board, including a board body 1 and a connecting member. The board body 1 is a board molded from insulation materials, such as polystyrene foam board, graphite polystyrene board, etc.; the board body 1 is a polygon board that can be spliced, such as a rectangular board, a regular hexagon board, a triangular board, a rhombic board, etc. In this embodiment, a rectangular board is taken as an example for illustration. The outer side of the board body 1 (referring to the side facing away from the wall during installation) has a plurality of surface grooves 2, and surface ribs 3 are formed between adjacent surface grooves 2. One side edge of the board body 1 has an end face groove 4, and the other side edge opposite to this side edge has an end face rib 5, and the end face rib 5 is adapted to the end face groove 4; the end face groove 4 and the end face rib 5 can be cuboid-shaped, semi-cylindrical, or other shapes, and the shapes of the two are not limited in this embodiment; in this embodiment, concave-convex-shaped end face groove 4 and end face rib 5 are adopted, that is, the cross-section of the end face groove 4 is similar to the character "concave", and the cross-section of the end face rib 5 is similar to the character "convex", so as to form a plug-in structure. One end of the connecting member is integrally molded and fixed in the board body 1 when the board body 1 is molded, and the other end of the connecting member extends out from the inner side of the board body 1 (referring to the side facing the wall during installation).

[0041] The outer side having grooves and ribs makes the adhesion of mortar on this concave-convex structure stronger (the mesh is mainly to prevent the mortar layer from cracking, and the mesh itself has no binding force with the board, and can only provide a small force to prevent the mortar from sagging), reducing the risk of the board falling off; when manufacturing this new type of insulation board, the connecting member is integrally molded and fixed with the board body 1. On the one hand, the connection between the connecting member and the board body 1 is more stable, and on the other hand, there is no need to drill holes in the board body 1, so as not to damage or reduce the insulation effect; after installation, the design of the end face groove 4 and the end face rib 5 makes the plug-in connection between two board bodies 1, avoiding straight-through gaps (the straight-through gaps are changed to bent gaps), and improving the stability of the entire insulation layer.

[0042] In this embodiment, the surface grooves 2 are distributed in three ways: First, the surface grooves 2 are arranged along the length direction of the board body 1, and multiple surface grooves 2 are spaced apart along the width direction of the board body 1; second, the surface grooves 2 are arranged along the width direction of the board body 1, and multiple surface grooves 2 are spaced apart along the length direction of the board body 1; third, some surface grooves 2 are arranged along the length direction of the board body 1, multiple surface grooves 2 arranged along the length direction of the board body 1 are spaced apart along the width direction of the board body 1, and the remaining surface grooves 2 are arranged along the width direction of the board body 1, and the remaining multiple surface grooves 2 are spaced apart along the length direction of the board body 1. Generally, surface grooves 2 with the same orientation are distributed with equal intervals, but different intervals can also be used.

[0043] In this embodiment, the end face groove 4 and the end face protrusion 5 are provided along the length direction of the side of the plate body 1.

[0044] Each panel body 1 is provided with multiple connecting components, which are evenly distributed to ensure that the connecting components are evenly connected to the wall so that the connection force is evenly distributed.

[0045] Example 2

[0046] Example 2 provides another novel insulation board, which is an upgrade based on the novel insulation board of Example 1. Therefore, the similarities will not be repeated. The difference is that the inner side of the board body 1 also has multiple surface grooves 2, and surface protrusions 3 are formed between adjacent surface grooves 2, thus forming a concave-convex structure on the inner side of the board body 1. The surface grooves 2 on the inner side can adopt the arrangement of the surface grooves 2 on the outer side. During installation, the connecting components are fixed to the exterior facade of the building. Cement mortar can be poured between the board body 1 and the exterior facade of the building, filling the space between the board body 1 and the exterior facade of the building and filling the concave-convex structure on the inner side of the board body 1, which can further enhance the adhesion of the insulation layer to the exterior facade of the building.

[0047] Example 3

[0048] like Figure 5 and 6As shown, Embodiment 3 provides a third type of novel insulation board, which is an improvement on the novel insulation board of Embodiment 1 or 2. Therefore, the similarities will not be repeated. The difference is that the end face groove 4 and end face protrusion 5 of the plug-in type are no longer used. Instead, an overlapping type is adopted. For example, the end face groove 4 is formed on the upper left side of the board body 1, and a protrusion that protrudes to the left is formed on the lower left side. The end face protrusion 5 is formed on the upper right side, and a recess that protrudes to the left is formed on the lower right side. During installation, the end face protrusion 5 is inserted into the end face groove 4, and the protrusion is inserted into the recess to form an overlap.

[0049] Example 4

[0050] like Figures 7-15 As shown, Example 4 provides a new type of insulation board production equipment for producing the new type of insulation board provided in Example 1 (structural reference). Figures 1-4(As shown). The production equipment includes an upper pressing mold 6, a lower pressing mold 7, a first side module 8, and a second side module 9. The lower side of the upper pressing mold 6 is provided with multiple downwardly protruding pressure strips 10, with gaps 11 between adjacent pressure strips 10; when producing the new type of insulation board, the pressure strips 10 are used to form surface grooves 2 on the outer side of the board body 1, and the gaps 11 between adjacent pressure strips 10 are used to form surface ridges 3 on the outer side of the board body 1. The upper surface of the lower pressing mold 7 is provided with multiple recessed component placement holes 12, which are evenly or regularly distributed on the upper surface of the lower pressing mold 7; when producing the new type of insulation board, connecting components are provided in the component placement holes 12 so that one end of the connecting component is integrally molded and fixed inside the board body 1 during the molding process. When producing the new type of insulation board, the upper mold 6 is located directly above the lower mold 7, and there is a gap between the two to form a polygonal space 13 (also known as a molding cavity, the four edges of which are the inner edges of the lower mold frame 19 mentioned below; in this embodiment, since both the upper mold 6 and the lower mold 7 are rectangular, the polygonal space 13 is a cuboid space). The first side module 8 and the second side module 9 are located on opposite sides of the polygonal space 13. The cross-section of the first side module 8 is concave, and the cross-section of the second side module 9 is convex. The concave opening 14 of the first side module 8 faces the protrusion 15 of the second side module 9. When producing the new type of insulation board, the first side module 8 is used to form an end face protrusion 5 on one side edge of the board body 1, and the second side module 9 is used to form an end face groove 4 on the other side edge of the board body 1. The concave opening 14 is adapted to the protrusion 15 to ensure that the end face groove 4 and the end face protrusion 5 are adapted to each other. If the first side module 8 is on the left and the second side module 9 is on the right, the concave opening 14 of the first side module 8 faces to the right so that an end face protrusion 5 is formed on the left side of the board body 1, and the protrusion 15 of the second side module 9 faces to the left so that an end face groove 4 is formed on the left side of the board body 1. Among them, the surfaces of the upper mold 6 and the lower mold 7 are evenly distributed with narrow strip-shaped vent holes 16 for steam to pass through; the first side module 8 and the second side module 9 are not necessarily concave or convex, but can be other shapes, as long as they can correspond to form end face protrusions 5 and end face grooves 4; generally, the first side module 8 and the second side module 9 can be detached and fixed on the lower mold 7, or placed on the lower mold 7. When removing the formed plate, one or two side modules can be removed to facilitate the removal of the plate.

[0051] The production equipment of this embodiment is used to manufacture the new type of insulation board of embodiment 1. It can form a concave-convex structure (surface groove 2 and surface ridge 3) on the outer side of the board body 1, without the need for mesh, with strong mortar adhesion and a low probability of falling off after installation. One end of the connecting component can be integrally fixed in the board body 1, making the connection between the two more secure, and without the need for drilling during installation, so as not to damage the insulation performance. The end face groove 4 and end face ridge 5 are formed to avoid straight gaps and enhance the insulation performance.

[0052] In this embodiment, the upper pressing mold 6 is rectangular, and the pressing strips 10 are distributed in three ways on its lower surface: the first is as follows... Figure 9 As shown, the pressure strips 10 are arranged along the width direction of the upper mold 6, and multiple pressure strips 10 are spaced apart along the length direction of the upper mold 6; the second type, as shown... Figure 10 As shown, the pressure strips 10 are arranged along the length direction of the upper mold 6, and multiple pressure strips 10 are spaced apart in the width direction of the upper mold 6; the third type, as... Figure 11 As shown, some pressure strips 10 are arranged along the length direction of the upper pressure mold 6, and multiple pressure strips 10 arranged along the length direction of the upper pressure mold 6 are spaced apart in the width direction of the upper pressure mold 6. The remaining pressure strips 10 are arranged along the width direction of the upper pressure mold 6, and the remaining multiple pressure strips 10 are spaced apart in the length direction of the upper pressure mold 6.

[0053] The production equipment also includes a base 17, a support frame 18, a lower mold frame 19, a lifting unit 20, an upper mold frame 21, an opening and closing unit 22, an injection system 23, and a control system 24. The base 17 supports the entire equipment, such as a welded frame base 17. The support frame 18 can be multiple support columns, with the bottom of each column fixed to the base 17 and the top used to mount the lower mold frame 19. The lower mold frame 19 is fixed to the support frame 18, and the lower die 7 is movably positioned within the lower mold frame 19. The first side module 8 and the second side module 9 are relatively fixed to the lower mold frame 19 to rise and fall synchronously with it. The lower end of the lifting unit 20 is a fixed end, fixed to the base 17; the upper end of the lifting unit 20 is a movable end, connected to the lower die 7; the lifting unit 20 can be a hydraulic telescopic rod. The edge of the upper mold frame 21 is hinged to the edge of the lower mold frame 19 via a pivot. After rotation, the upper mold frame 21 can cover the lower mold frame 19 or be set at an angle of 80-120° to the lower mold frame 19 (generally not less than 90°, for example, 90°, at which time the upper mold frame 21 is perpendicular to the lower mold frame 19, and the formed sheet body 1 will not collide or scratch with the upper mold frame 21 when it is taken out). The upper pressing mold 6 is fixed inside the upper mold frame 21. When the upper mold frame 21 covers the lower mold frame 19, the upper pressing mold 6 is located directly above the lower pressing mold 7. Since both the upper mold 6 and the lower mold 7 are rectangular, both the lower mold frame 19 and the upper mold frame 21 are rectangular frames. The lower mold 7 has a lifting function, so it is movably set in the lower mold frame 19 to facilitate the production of insulation boards with different thickness requirements (when the thickness changes, the corresponding first side module 8 and second side module 9 are replaced). The upper mold 6 opens and closes synchronously with the upper mold frame 21, so the upper mold 6 and the upper mold frame 21 are relatively fixed. The lower end of the opening and closing unit 22 is a fixed end, which is hinged to the base 17. The upper end of the opening and closing unit 22 is a movable end. A cantilever 25 is fixed on the side of the upper mold frame 21 near the pivot. The upper end of the opening and closing unit 22 is hinged to the far end of the cantilever 25. The opening and closing unit 22 can be a hydraulic telescopic rod. The upper mold 6 is provided with an injection hole (not shown in the figure). The injection system 23 is fixed to the base 17. The material outlet of the injection system 23 is connected to the injection hole through the pipe 26. The injection system 23 is used for material storage and injection, and can be an existing one. The control system 24 is connected to the lifting unit 20, the opening and closing unit 22, and the injection system control.

[0054] Example 5

[0055] Example 5 provides another novel insulation board production equipment for producing the novel insulation board provided in Example 2. It is an improvement on the production equipment of Example 4, so the similarities will not be repeated. The difference is that the upper side of the lower pressing mold 7 is provided with multiple upwardly protruding pressure strips 10, and a gap 11 is left between adjacent pressure strips 10. When producing the novel insulation board, the pressure strips 10 are used to form surface grooves 2 on the inner side of the board body, and the gaps between adjacent pressure strips are used to form surface ridges 3 on the inner side of the board body.

[0056] Example 6

[0057] like Figure 16 As shown, Example 6 provides a third type of production equipment for the novel insulation board, used to produce the novel insulation board provided in Example 3 (structural reference). Figure 5 and 6 As shown), it is an improvement made on the production equipment of Embodiment 4 or 5, so the similarities will not be repeated. The difference is that the cross-section of the first side module 8 and the second side module 9 are both rectangular. The thickness of the first side module 8 and the second side module 9 is equal to the thickness of the board body 1. The first side module 8 and the second side module 9 are misaligned in the thickness direction so that the end face protrusion 5 of the board body 1 is adapted to the end face groove 4. For example, the second side module 9 is located on the upper left side of the cuboid space (which can be detachably connected to the upper mold 6) to form the end face groove 4. A protrusion is formed at the lower part of the end face groove 4. The first side module 8 is located on the lower right side of the cuboid space (which can be detachably connected to the lower mold 7) to form a concave part. An end face protrusion 5 is formed above the concave part, so that the produced insulation board has an overlapping structure.

[0058] Although the present invention has been described in detail above with general descriptions and specific embodiments, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.

Claims

1. A novel insulation board, characterized in that, The novel insulation board includes a board body and connecting components; the board body is molded from insulation material and is a splicable polygonal board; the outer side of the board body has multiple surface grooves, and surface protrusions are formed between adjacent surface grooves; one side edge of the board body has an end face groove, and the opposite side edge has an end face protrusion, the end face protrusion being adapted to the end face groove; one end of the connecting component is integrally molded and fixed within the board body during the molding process, and the other end of the connecting component extends from the inner side of the board body.

2. The novel insulation board according to claim 1, characterized in that, The board body is a polystyrene foam board or a graphite polystyrene board; the end face groove and end face protrusion are provided along the length direction of the side of the board body.

3. The novel insulation board according to claim 1, characterized in that, The inner side of the plate body also has multiple surface grooves, and surface protrusions are formed between adjacent surface grooves.

4. The novel insulation board according to claim 1 or 3, characterized in that, The plate body is a rectangular plate; the surface grooves are arranged along the length direction of the plate body, and multiple surface grooves are spaced apart in the width direction of the plate body; or, the surface grooves are arranged along the width direction of the plate body, and multiple surface grooves are spaced apart in the length direction of the plate body; or, some of the surface grooves are arranged along the length direction of the plate body, multiple surface grooves arranged along the length direction of the plate body are spaced apart in the width direction of the plate body, and the remaining surface grooves are arranged along the width direction of the plate body, and the remaining multiple surface grooves are spaced apart in the length direction of the plate body.

5. A novel production equipment for insulation boards, characterized in that, The production equipment is used to produce the novel insulation board as described in any one of claims 1-4, including an upper pressing mold, a lower pressing mold, a first side module, and a second side module; the lower side of the upper pressing mold is provided with a plurality of downwardly protruding pressure strips, with gaps between adjacent pressure strips. When producing the novel insulation board, the pressure strips are used to form the surface grooves on the outer side of the board body, and the gaps between adjacent pressure strips are used to form the surface ridges on the outer side of the board body; the upper surface of the lower pressing mold is provided with a plurality of recessed component placement holes. When producing the novel insulation board, the component placement holes are provided with connecting components, so that one end of the connecting component is integrally molded and fixed in the board body when the board body is molded; when producing the novel insulation board, the upper pressing mold is located directly above the lower pressing mold, and there is a gap between them to form a polygonal space; the first side module and the second side module are respectively located on opposite sides of the polygonal space. When producing the novel insulation board, the first side module is used to form end face ridges on one side edge of the board body, and the second side module is used to form end face grooves on the other side edge of the board body.

6. The production equipment according to claim 5, characterized in that, The upper side of the lower pressing mold is provided with multiple upwardly protruding pressure strips, and there is a gap between adjacent pressure strips. When producing the new type of insulation board, the pressure strips are used to form the surface grooves on the inner side of the board body, and the gaps between adjacent pressure strips are used to form the surface ridges on the inner side of the board body.

7. The production equipment according to claim 5 or 6, characterized in that, The upper die is cuboid in shape; the pressure strips are arranged along the length direction of the upper die, and a plurality of pressure strips are spaced apart in the width direction of the upper die; or, the pressure strips are arranged along the width direction of the upper die, and a plurality of pressure strips are spaced apart in the length direction of the upper die; or, some of the pressure strips are arranged along the length direction of the upper die, a plurality of pressure strips arranged along the length direction of the upper die are spaced apart in the width direction of the upper die, and the remaining pressure strips are arranged along the width direction of the upper die, and a plurality of remaining pressure strips are spaced apart in the length direction of the upper die.

8. The production equipment according to claim 5, characterized in that, The first side module has a concave cross-section, and the second side module has a convex cross-section. The concave part of the first side module faces the protrusion of the second side module, and the protrusion and the concave part are adapted to each other. Alternatively, the cross-sections of the first side module and the second side module are both rectangular. The thickness of the first side module and the second side module is equal to the thickness of the sheet body, and the first side module and the second side module are offset in the thickness direction so that the end face protrusion of the sheet body is adapted to the end face groove.

9. The production equipment according to claim 5, characterized in that, The production equipment also includes a base, a support frame, a lower mold frame, an upper mold frame, an opening and closing unit, an injection system, and a control system; the bottom of the support frame is fixed to the base; the lower mold frame is fixed to the support frame, and the lower pressing mold is disposed inside the lower mold frame; the first side module and the second side module are relatively fixed to the lower mold frame; the edge of the upper mold frame is hinged to the edge of the lower mold frame via a pivot, and the rotated upper mold frame can cover the lower mold frame or be set at an 80-120° angle to the lower mold frame; the upper pressing mold is fixed inside the upper mold frame. When the upper mold frame covers the lower mold frame, the upper die is located directly above the lower die; the lower end of the opening and closing unit is a fixed end, which is hinged to the base, and the upper end of the opening and closing unit is a movable end. A cantilever is fixed on one side of the upper mold frame near the pivot, and the upper end of the opening and closing unit is hinged to the far end of the cantilever; the upper die is provided with an injection hole, the injection system is fixed to the base, and the material outlet of the injection system is connected to the injection hole through a pipeline; the control system is connected to the opening and closing unit and the injection system.

10. The production equipment according to claim 9, characterized in that, The production equipment also includes a lifting unit, the lower end of which is a fixed end fixed to the base, and the upper end of which is a movable end connected to the lower mold; the lower mold is movably arranged in the lower mold frame; the control system is connected to the lifting unit.