Woven bag processing system and processing method

Abstract

The invention relates to the technical field of woven bags, in particular to a woven bag processing system and method. The method comprises the steps that firstly, woven bag raw materials are added into a raw material box, a first motor is started, a stirring rod, a rotating wheel and a forming roller rotate, and the woven bag raw materials are formed; secondly, a second motor is started, a transmission rotating shaft rotates, and a cutter cuts the woven bag forming raw materials and sends out the woven bag forming raw materials along a separation rail; thirdly, a third motor is started, the weaving device between the outer wiring ring and the inner wiring ring slides, the weft ring moves, and weaving of the woven bag is completed; fourthly, a gear set rotates, a rack moves, a pressing cutter slides, and cutting of the woven bag is completed; the capacity of the woven bag processing system for producing woven bags of different models can be enhanced, and then the working efficiency of the woven bag processing system is improved.

Description

Technical Field

[0001] This invention relates to the field of woven bag technology, and more specifically to a woven bag processing system and processing method. Background Technology

[0002] A woven bag processing system is a system used to process woven bags, also known as snake-skin bags. Woven bags are a type of plastic bag used for packaging. Their raw materials are generally various chemical plastics such as polyethylene and polypropylene, which are extruded and stretched into flat filaments, then woven, braided, and made into bags. With the development and application of flexible container bags (FIBCs), plastic woven FIBCs are widely used in maritime transportation and packaging of industrial and agricultural products. Under existing technology, woven bag processing systems suffer from the problem of processing only a single type of weaving thread. Therefore, to solve the above problem, this application proposes a woven bag processing system and processing method that can enhance the system's ability to produce different types of woven bags, thereby improving the system's working efficiency. Summary of the Invention

[0003] To overcome the shortcomings of the prior art, the present invention provides a woven bag processing system and processing method, which can enhance the woven bag processing system's ability to produce woven bags of different models, thereby improving the working efficiency of the woven bag processing system.

[0004] The technical solution adopted by this invention to solve its technical problem is:

[0005] A woven bag processing system and method includes a forming box, a raw material box fixedly connected to one end of the forming box, a rotating wheel rotatably connected inside the forming box, a forming roller fixedly connected to the rotating wheel, the forming roller slidably connected inside the forming box, and a discharge port fixedly connected to the other end of the forming box.

[0006] A stirring rod is rotatably connected inside the raw material box, and the stirring rod is connected to the rotating wheel via a belt.

[0007] A layered plate is fixedly connected to the lower end of the discharge port. A connecting rod is slidably connected inside the layered plate. A threaded rod is fixedly connected to the connecting rod, and a threaded swivel is threadedly connected to the threaded rod.

[0008] The method includes the following steps:

[0009] Step 1: Add woven bag raw materials into the raw material box, start the first motor, the stirring rod rotates, the rotating wheel rotates, and the forming roller rotates to form the woven bag raw materials;

[0010] Step 2: Start the second motor, the drive shaft rotates, the cutter cuts the woven bag forming material, and it is sent out along the dividing track;

[0011] Step 3: Start the third motor, the braider between the outer and inner wiring rings slides, the weft ring moves, and the woven bag is completed;

[0012] Step 4: The gear set rotates, the rack moves, and the cutting blade slides to complete the cutting of the woven bag. Attached Figure Description

[0013] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0014] Figure 1 This is a schematic diagram of the woven bag processing system of the present invention;

[0015] Figure 2 This is a schematic diagram of the molding box in this invention;

[0016] Figure 3 This is a schematic diagram of the forming roller in this invention;

[0017] Figure 4 This is a schematic diagram of the stirring rod in this invention;

[0018] Figure 5 This is a schematic diagram of the layered plate structure in this invention;

[0019] Figure 6 This is a schematic diagram of the cutter in this invention;

[0020] Figure 7 This is a schematic diagram of the structure of the dividing track in this invention;

[0021] Figure 8 This is a schematic diagram of the structure of the braiding device in this invention;

[0022] Figure 9 This is a schematic diagram of the outer and inner wiring rings in this invention;

[0023] Figure 10 This is a schematic diagram of the pressure cutter in this invention;

[0024] Figure 11 This is a flowchart of the woven bag processing system of the present invention. Detailed Implementation

[0025] Through observation Figures 1 to 11 An exemplary workflow for producing different models of woven bags, based on the content shown in the diagram, is as follows:

[0026] A woven bag processing system and method includes a forming box 04, a raw material box 01 fixedly connected to one end of the forming box 04, a rotating wheel 05 rotatably connected inside the forming box 04, a forming roller 19 fixedly connected to the rotating wheel 05, and a forming roller 19 slidably connected inside the forming box 04. An outlet 06 is fixedly connected to the other end of the forming box 04. When the woven bag processing system is installed and put into use, woven bag raw materials are fed into the raw material box 01, along with additives, to allow the woven bag raw material particles to fuse and form. The fused woven bag raw materials are then stirred and fused to make the material fusion more cohesive, preventing damage to the woven bags during subsequent processing due to rough material fusion, thus facilitating subsequent processing. After the woven bag raw materials are processed, they flow into the forming box 04 through the inlet at one end. At this time, a first motor is started, causing the forming roller 19, which is connected to it, to rotate. As the forming roller 19 rotates inside the forming box 04, the woven bag material... The raw material for the bag will be formed and fed out through the forming roller 19. The forming roller 19 is made of a special material, which prevents the forming roller 19 from sticking to the woven bag raw material, thus allowing the raw material to be formed smoothly. Since the woven bag processing system produces the same type of braided thread when processing woven bags, this leads to the uniformity of the woven bags produced, making it impossible to process different types of woven bags in a timely manner. At this time, the first motor will drive the rotating wheel 05 to move and adjust the position of the rotating wheel 05, thereby adjusting the position of the forming roller 19 fixed on the rotating wheel 05. This changes the distance between the forming roller 19 and the liquid surface of the woven bag raw material, resulting in different types of braided thread produced. This can meet the needs of different types of woven bags, which not only facilitates the quick and easy production of different types of braided thread, but also allows the woven bag processing system to continue without stopping, increasing the service life of the woven bag processing system, and thus achieving the effect of producing different types of woven bags.

[0027] Through observation Figures 1 to 11 An exemplary working process for stirring and cleaning, based on the content shown in the figure, is as follows:

[0028] A stirring rod 02 is rotatably connected inside the raw material box 01, and the stirring rod 02 is connected to the rotating wheel 05 via a belt. When the woven bag processing system is installed and put into use, woven bag raw materials need to be added to the woven bag processing system so that the woven bag crystals can fuse to form woven bag raw liquid. At this time, additives are added to the woven bag crystals added to the raw material box 01 to make them fuse together. Then, the first motor is started to drive the rotating wheel 05 to rotate. When the rotating wheel 05 rotates, the stirring rod 02 connected by the belt will rotate inside the raw material box 01. As the stirring rod 02 rotates, the woven bag crystals added to the raw material box 01 will be stirred and collided and fused with the additives. After the stirring rod 02 finishes stirring, the woven bag raw liquid is formed, and then fed into the forming box 04 through the inlet provided on the forming box 04. At the same time as stirring, the stirring rod 02 will clean the waste residue generated in the woven bag raw liquid so that the waste residue can be discharged in time to avoid affecting the raw liquid and thus affecting the weaving thread, thereby achieving the effect of stirring and cleaning and improving the working efficiency of the woven bag processing system.

[0029] Through observation Figures 1 to 11 An exemplary working process that can be derived from the content shown in the figure is as follows:

[0030] The layered plate 08 is fixedly connected to the lower end of the discharge port 06, the connecting rod 09 is slidably connected inside the layered plate 08, the threaded rod is fixedly connected to the connecting rod 09, and the threaded swivel ring 21 is threadedly connected to the threaded rod. When the woven bag processing system is installed and put into use, after the processed woven bag raw material enters the layered plate 08 through the discharge port 06, the woven bag forming raw material will move to the upper end of the layered plate 08. At this time, the second motor is started, so that the woven bag forming raw material falling on the layered plate 08 is driven by the second motor and will move along the horizontal direction of the layered plate 08, so that the woven bag forming raw material can smoothly enter the next process, thereby achieving the driving effect.

[0031] Through observation Figures 1 to 11 An exemplary working process for producing braided yarn can be derived from the content shown in the figure:

[0032] The drive shaft 07 is rotatably connected to the layered plate 08, and several evenly distributed cutters 10 are fixed to the drive shaft 07. When the woven bag processing system is installed and put into use, when the woven bag forming material is sent to the next process by the second motor in the layered plate 08, the second motor drives the drive shaft 07 rotatably connected to it to rotate. When the drive shaft 07 rotates, the several cutters 10 fixed to it also rotate. At this time, the woven bag forming material will also pass through the cutters 10, thereby cutting the woven bag forming material. After passing through several cutters 10, the woven bag forming material forms several woven threads, thus achieving the effect of producing woven threads.

[0033] Through observation Figures 1 to 11 An exemplary workflow for achieving the effect of changing the braided yarn, based on the content shown in the figure, is as follows:

[0034] A number of evenly distributed dividing tracks 11 are slidably connected to the layered plate 08. A number of dividing tracks 11 are fixedly connected to the connecting rod 09. Each cutter 10 is in contact with a dividing track 11. When the woven bag processing system is installed and put into use, after the woven thread is cut, the second motor in the layered plate 08 still drives the woven thread to move, so that the woven thread slides in the corresponding slide and dividing track 11 respectively, so that the woven thread enters different processing programs to complete different functions. When it is necessary to switch the function of the woven thread, rotate the threaded ring 21, so that the threaded rod connected to its internal thread moves outward, thereby driving the connecting rod 09 fixed on it to slide, thereby driving the number of dividing tracks 11 fixed on it to move, so that the track changes, thereby changing the function of the woven thread, thus realizing the function of changing the woven thread effect.

[0035] Through observation Figures 1 to 11 The exemplary working process of the wiring can be obtained from the content shown in the figure as follows:

[0036] Two support plates 12 are fixed to the lower end of the layered plate 08. The outer wiring ring 15 is fixed to the two support plates 12. The weft ring 14 is slidably connected to the outer wiring ring 15. The inner wiring ring 24 is slidably connected to the weft ring 14. The semi-threaded cylinder 13 is threadedly connected to the weft ring 14. The semi-threaded cylinder 13 is fixed to the layered plate 08. When the woven bag processing system is installed and put into use, after the woven thread processing is completed and the next process is started, after the required warp and weft double threads in the woven bag are placed, the third motor is started to drive the semi-threaded cylinder 13 to rotate, so that the warp ring 14 threaded on it moves up and down, so that the woven thread placed in the weft ring 14 can smoothly enter the weaving work, thereby achieving the effect of inserting the thread.

[0037] Through observation Figures 1 to 11 An exemplary process for weaving warp threads, as shown in the diagram, is as follows:

[0038] Four braiding devices 23 are slidably connected between the outer wiring ring 15 and the inner wiring ring 24. Each locking block is slidably connected to a braiding device 23. Four locking blocks are fixedly connected to the semi-threaded cylinder 13. The sliding column 22 is slidably connected inside the semi-threaded cylinder 13. Four braiding devices 23 are rotatably connected to the sliding column 22. When the woven bag processing system is installed and put into use, after the weft braiding thread is inserted, the third motor starts and will push the sliding column 22 to reciprocate inside the semi-threaded cylinder 13, so that the four braiding devices 23 rotatably connected to it will reciprocate on the corresponding locking blocks. Thus, the thread feed port at the other end of the braiding device 23 will reciprocate between the outer wiring ring 15 and the inner wiring ring 24, thereby completing the effect of braiding the warp threads.

[0039] Through observation Figures 1 to 11 An exemplary working process for cutting woven bags, based on the content shown in the figure, is as follows:

[0040] A rectangular post 16 is fixed to the outer ring 15 of the wiring, a cutting blade 17 is slidably connected to the rectangular post 16, a rack 18 is fixed to the cutting blade 17, and a gear set 25 meshes with the rack 18. When the woven bag processing system is installed and put into use, the woven bag will slowly take shape as the warp and weft threads are woven. Then, driven by the third motor, the gear set 25 rotates, which drives the rack 18 meshing with it to move, and then drives the cutting blade 17 fixed to the rack 18 to move, thereby cutting the woven bag and achieving the effect of cutting the woven bag.

[0041] Through observation Figures 1 to 11 Based on the content shown in the figure, a processing method for a woven bag processing system can be obtained, including the following steps:

[0042] Step 1: Add woven bag raw materials into raw material box 01, start the first motor, the stirring rod 02 rotates, the rotating wheel 05 rotates, and the forming roller 19 rotates to form the woven bag raw materials;

[0043] Step 2: Start the second motor, the transmission shaft 07 rotates, the cutter 10 cuts the woven bag forming material, and sends it out along the dividing track 11;

[0044] Step 3: Start the third motor, the braider 23 between the outer wiring ring 15 and the inner wiring ring 24 slides, the weft ring 14 moves, and the woven bag is completed;

[0045] Step 4: The gear set 25 rotates, the rack 18 moves, and the cutting blade 17 slides to complete the cutting of the woven bag.

Claims

1. A woven bag processing system, characterized in that: It includes a molding box (04), a raw material box (01) is fixedly connected to one end of the molding box (04), a rotating wheel (05) is rotatably connected inside the molding box (04), a molding roller (19) is fixedly connected to the rotating wheel (05), the molding roller (19) is slidably connected inside the molding box (04), and a discharge port (06) is fixedly connected to the other end of the molding box (04).

2. The woven bag processing system according to claim 1, characterized in that: A stirring rod (02) is rotatably connected inside the raw material box (01), and the stirring rod (02) is connected to the rotating wheel (05) by a belt.

3. The woven bag processing system according to claim 1, characterized in that: A layered plate (08) is fixedly connected to the lower end of the discharge port (06). A connecting rod (09) is slidably connected inside the layered plate (08). A threaded rod is fixedly connected to the connecting rod (09), and a threaded swivel ring (21) is threadedly connected to the threaded rod.

4. The woven bag processing system according to claim 3, characterized in that: A drive shaft (07) is rotatably connected to the layered plate (08), and several uniformly distributed cutters (10) are fixed to the drive shaft (07).

5. The woven bag processing system according to claim 4, characterized in that: The layered plate (08) is slidably connected to several evenly distributed dividing tracks (11), and the dividing tracks (11) are all fixed to the connecting rod (09). Each dividing track (11) is in contact with a cutter (10).

6. The woven bag processing system according to claim 5, characterized in that: Two support plates (12) are fixedly connected to the lower end of the layered plate (08). A wiring outer ring (15) is fixedly connected to the two support plates (12). A weft ring (14) is slidably connected inside the wiring outer ring (15). A wiring inner ring (24) is slidably connected inside the weft ring (14). A semi-threaded cylinder (13) is threadedly connected inside the weft ring (14). The semi-threaded cylinder (13) is fixedly connected to the layered plate (08).

7. A woven bag processing system according to claim 6, characterized in that: Four braids (23) are slidably connected between the outer ring (15) and the inner ring (24). Each braid (23) is slidably connected to a locking block. All four locking blocks are fixed to the semi-threaded cylinder (13). A sliding column (22) is slidably connected inside the semi-threaded cylinder (13). All four braids (23) are rotatably connected to the sliding column (22).

8. A woven bag processing system according to claim 7, characterized in that: A rectangular post (16) is fixedly connected to the outer ring (15) of the wiring, a cutting blade (17) is slidably connected to the rectangular post (16), a rack (18) is fixedly connected to the cutting blade (17), and a gear set (25) is meshed on the rack (18).

9. A woven bag processing system according to claim 8, characterized in that: The molding box (04) is equipped with a first motor, the layered plate (08) is equipped with a second motor, and the rectangular column (16) is equipped with a third motor.

10. A method for processing woven bags using the woven bag processing system of claim 9, characterized in that: The method includes the following steps: Step 1: Add woven bag raw materials into the raw material box (01), start the first motor, the stirring rod (02) rotates, the rotating wheel (05) rotates, and the forming roller (19) rotates to form the woven bag raw materials; Step 2: Start the second motor, the drive shaft (07) rotates, the cutter (10) cuts the woven bag forming material and sends it out along the dividing track (11); Step 3: Start the third motor, the braider (23) between the outer wiring ring (15) and the inner wiring ring (24) slides, the weft ring (14) moves, and the woven bag is completed; Step 4: The gear set (25) rotates, the rack (18) moves, and the cutting blade (17) slides to complete the cutting of the woven bag.

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