Coil processing system and method

Abstract

The invention relates to the technical field of coil processing equipment, in particular to a coil processing system and method. The method comprises the following steps that 1, a copper wire, an insulating sheath and an iron ring needed by a coil are placed between two buckling rings and in a storage box respectively, the outer end of the copper wire is sleeved with the insulating sheath, the copper wire and the insulating sheath are extruded through mutual buckling of the two buckling rings, and wire machining is completed; 2, enabling the processed wire to enter a spiral gap between the shell and the bender, and enabling the wire to form a spiral shape through the spiral gap; thirdly, the iron ring in the storage box is supported to a fixing block through a J-shaped supporting actuator, the iron ring is conveyed to the position in front of a conveying belt through a first motor, and the iron ring is supported by three supporting bent plates through rotation of a threaded rod; fourthly, when the iron ring is conveyed to the front end of the conveying belt, the spiral wire extends out of the position between the shell and the bender to be wound and combined with the iron ring, and coil machining is completed; the wire processing capability of the coil processing system can be enhanced.

Description

Technical Field

[0001] This invention relates to the field of coil processing equipment technology, and more specifically to a coil processing system and method. Background Technology

[0002] A coil processing system refers to winding individual wires together, with the wires insulated from each other. The insulating tube can be hollow or contain an iron core or magnetic powder core. This is often referred to as an inductor. A coil typically refers to a toroidal winding of wire. The most common applications of coils include motors, inductors, transformers, and loop antennas. Radio frequency inductors are widely used in mobile phones, VCOs, TCXO circuits and RF transceiver modules, GPS, wireless networks, Bluetooth modules, communication equipment, LCD TVs, cameras, laptops, inkjet printers, photocopiers, monitors, game consoles, color TVs, VCRs, CD players, camcorders, digital cameras, and automotive electronics. Under current technology, coil processing systems have limited capabilities in processing wires. Therefore, to address the above problems, this application proposes a coil processing system and method that enhances the wire processing capabilities of the coil processing system. Summary of the Invention

[0003] To overcome the shortcomings of the prior art, the present invention provides a coil processing system and method that can enhance the coil processing system's ability to process wires.

[0004] The technical solution adopted by this invention to solve its technical problem is:

[0005] A coil processing system includes a rotating shaft rotatably connected to two clamping rings, each clamping ring being rotatably connected to a support rod, and the two support rods being slidably connected to both ends of a support plate.

[0006] It also includes a housing with a rotatable connection to a bender. One end of the bender has an external thread, and one end of the housing has an internal thread. The external thread of the bender and the internal thread of the housing correspond to form a threaded gap.

[0007] It also includes a conveyor belt driven by a first motor, a fixed block fixedly connected to the conveyor belt, a transmission belt rotatably connected to a shaft at the other end of the conveyor belt, a guard plate fixedly connected to a shaft at the other end of the transmission belt, a threaded rod rotatably connected to the guard plate, a rotating column threadedly connected to the threaded rod, three support columns fixedly connected to the rotating column, and a support curved plate fixedly connected to each support column.

[0008] The method includes the following steps:

[0009] Step 1: Place the copper wire, insulation sheath, and iron ring required for the coil between two clamping rings and a storage box. The insulation sheath is placed over the outer end of the copper wire. The copper wire and insulation sheath are squeezed together by the two clamping rings to complete the wire processing.

[0010] Step 2: The processed wire enters the spiral gap between the outer shell and the bender, and the wire forms a spiral shape as it passes through the spiral gap;

[0011] Step 3: The J-type actuator lifts the iron ring in the storage box onto the fixed block, and the first motor transmits it to the front end of the conveyor belt. The three support plates lift the iron ring by rotating the threaded rod.

[0012] Step 4: When the iron ring is conveyed to the front end of the conveyor belt, the spiral wire extends from between the outer shell and the bending machine and wraps around the iron ring to complete the processing of the coil.

[0013] Step 5: Slide the sliding curved plate into the protective plate so that the processed coil can enter another storage box to complete the storage. Attached Figure Description

[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0015] Figure 1 This is a schematic diagram of the coil processing system in this invention;

[0016] Figure 2 This is a schematic diagram of the clamping ring in this invention;

[0017] Figure 3 This is a schematic diagram of the bending device in this invention;

[0018] Figure 4 This is a schematic diagram of the structure of the support column and the support curved plate in this invention;

[0019] Figure 5 This is a schematic diagram of the sliding curved plate in this invention;

[0020] Figure 6 This is a schematic diagram of the J-type actuator in this invention;

[0021] Figure 7 This is a schematic diagram of the box structure in this invention;

[0022] Figure 8 This is a schematic diagram of the locking ring structure in this invention;

[0023] Figure 9 This is a schematic diagram of the spring column in this invention;

[0024] Figure 10 This is a schematic diagram of the structure of the transfer column in this invention. Detailed Implementation

[0025] Through observation Figures 1 to 10An exemplary working process for processing wires, based on the content shown in the figure, is as follows:

[0026] A coil processing system includes two clamping rings 07 rotatably connected to a rotating shaft 10. Each support rod 08 is fixedly connected to a clamping ring 07, and a support rod 08 is slidably connected to each end of a support plate 09. After the coil processing system is installed, copper wire and insulating material required for making the conductor are fed between the two clamping rings 07 by fitting them together. The two support rods 08 slidably connected to the ends of the support plate 09 are pushed upward. When the clamping rings 07 move, the clamping rings 07 fixedly connected to the other end of the support rods 08 also move accordingly. Since the rotating shaft 10 is rotatably connected between the two support rods 08, the two clamping rings 07 move towards each other, causing the two clamping rings 07 to squeeze the fitted copper wire and insulating material, so that the insulating material can be completely adhered to the outer end of the copper wire, thus isolating the copper wire from the external environment. The two clamping rings 07 squeeze the material by continuously moving towards each other, thereby achieving the effect of processing the conductor.

[0027] Through observation Figures 1 to 10 An exemplary working process for bending a wire, as shown in the figure, is as follows:

[0028] It also includes a bender 06 rotatably connected to the housing 05. One end of the bender 06 has an external thread, and one end of the housing 05 has an internal thread. The internal thread of the housing 05 is threaded to the external thread of the bender 06. After the coil processing system is installed, the wire material is processed by the wire processing device so that the wire extends into the housing 05. Since the bender 06 is rotatably connected inside the housing 05, the external thread of the bender 06 is connected to the internal thread of the housing 05, so that the extending wire enters into it. The shape of the thread gap makes the forward moving wire form a spiral bending shape, so that the entering wire finally moves out of the end of the bender 06 in a bent state, thereby achieving the effect of bending the wire.

[0029] Through observation Figures 1 to 10 An exemplary working process for obtaining fixed support based on the content shown in the figure is as follows:

[0030] It also includes a first motor 20 fixedly connected to the conveyor belt 16, a fixed block 17 fixedly connected to the conveyor belt 16, a transmission belt 15 rotatably connected to the other end of the conveyor belt 16, a guard plate 03 fixedly connected to the other end of the transmission belt 15, a threaded rod 14 rotatably connected to the guard plate 03, a rotating column 11 threadedly connected to the threaded rod 14, three support columns 13 fixedly connected to the rotating column 11, and each support curved plate 12 fixedly connected to one support column 13. After the coil processing system is installed, the iron ring placed in the storage box 29 is transported to the fixed block 17, and the first motor 20 drives the conveyor belt to rotate. The movement of conveyor belt 16 causes the fixed block 17 to move. Simultaneously, since the conveyor belt 16 is rotatably connected to the transmission belt 15, the transmission belt 15 rotates, causing the rotatably connected threaded rod 14 to rotate. When the threaded rod 14 rotates, the threaded rotating column 11 on it rotates and moves outward. At this time, the iron ring has moved to the front end of the rotating column 11 under the drive of the fixed block 17. As the rotating column 11 moves forward and enters the iron ring, the three support columns 13 fixedly connected to the rotating column 11 fit the three support curved plates 12 fixedly connected to them into the iron ring, thus supporting the iron ring and achieving the function of fixed support.

[0031] Through observation Figures 1 to 10 An exemplary working process for separating the external environment from the processing device, as shown in the figure, is as follows:

[0032] The sliding curved plate 04 is slidably connected inside the protective plate 03, and the rotating ring 18 is rotatably connected to one end of the protective plate 03. The second motor 19 is fixedly connected to one side of the protective plate 03. After the coil processing system is installed, the second motor 19 is started, which drives the protective plate 03 fixedly connected to the second motor 19, causing the rotating ring 18 rotatably connected inside the protective plate 03 to rotate. When the rotating ring 18 rotates, the sliding curved plate 04 slidably connected inside the protective plate 03 also rotates with the rotating ring 18, causing the sliding curved plate 04 to slide into the protective plate 03, exposing the space under the sliding curved plate 04. At the same time, the required iron ring can be sent into it and the processed coil can be sent into the storage box 29 for storage, thereby achieving the effect of separating the outside world from the processing device.

[0033] Through observation Figures 1 to 10 An exemplary working process for dragging, based on the content shown in the figure, is as follows:

[0034] The rotating belt 21 is rotatably connected to the rotating ring 18, the bevel gear 22 is fixedly connected to the lower end of the rotating belt 21, the push belt 23 meshes with the bevel gear 22, one end of the gear 24 meshes with one side of the rotating belt 21, and the J-type actuator 25 meshes with the other end of the gear 24. After the coil processing system is installed, the second motor 19 drives the rotating ring 18 to rotate, which in turn drives the rotating belt 21 connected to the lower end of the rotating ring 18 to rotate. The rotation of the rotating belt 21 drives the bevel gear 22 fixedly connected to it to rotate, causing the push belt 23 meshing with the bevel gear 22 to rotate. The other end of the rotating belt 21 moves downward, driving the gear 24 meshing with it to rotate, causing the J-type actuator 25 meshing with the other end of the gear 24 to move upward, so that the iron ring stored in the storage box 29 is sent into the guard plate 03 under the support of the J-type actuator 25, thereby achieving the supporting effect.

[0035] Through observation Figures 1 to 10 The exemplary working process for storage, as shown in the figure, is as follows:

[0036] It also includes two U-shaped belts 26 rotatably connected to the housing 01, a locking ring 27 slidably connected to the housing 01, a rotating belt 21 rotatably connected inside the housing 01, two baffles 30 slidably connected to one side of the housing 01, each rotating disk 31 rotatably connected to a baffle 30, two storage boxes 29 slidably connected inside the housing 01, and two spring pillars 28 fixedly connected to one side inside the housing 01. After the coil processing system is installed, the required iron ring material is placed in one of the storage boxes 29 to provide the coil processing system with the required iron ring material. The processed coil is sent to the other storage box 29 through the open sliding curved plate 04 to temporarily store the coil processed by the coil processing system, thereby achieving the storage effect.

[0037] Through observation Figures 1 to 10 An exemplary working process of the card lock can be derived from the content shown in the figure:

[0038] Each connecting block 32 is fixedly connected to a U-shaped belt 26, and each locking ring 27 is fixedly connected to a connecting block 32. After the coil processing system is installed, the protective plate 03 connected to the housing 01 is rotated. After the protective plate 03 is rotated, the friction between it and the U-shaped belt 26 will cause the U-shaped belt 26 to rotate. At the same time, the connecting block 32, which is fixedly connected to the U-shaped belt 26, will also rotate. Since the other end of the connecting block 32 is fixedly connected to the locking ring 27, the locking ring 27 will rotate, causing the locking ring 27 to slide out of the housing 01 and insert one end of the locking ring 27 into the sliding hole at the other end of the housing 01, so that the two locking rings 27 lock the protective plate 03, thereby achieving the locking effect.

[0039] Through observation Figures 1 to 10 An exemplary working process for obtaining constraints based on the content shown in the figure is as follows:

[0040] The push belt 23 is slidably connected to the storage box 29, the push plate is fixedly connected to the push belt 23, the spring column 28 is fixedly connected to the push plate, and the rotating column 33 is rotatably connected to the baffle 30. After the coil processing system is installed, the push plate fixedly connected to it slides in the storage box 29 under the drive of the push belt 23. Since the spring column 28 is fixedly connected to the baffle, the spring column 28 will be squeezed and retracted when the push plate moves, which can press and constrain the iron ring and coil stored therein, so that the device can operate in an orderly manner, thereby achieving the effect of constraint.

[0041] Through observation Figures 1 to 10 An exemplary workflow for pushing out and retracting can be derived from the content shown in the figure:

[0042] The lead screw 34 is threadedly connected to the rotating column 33. The housing 01 is fixedly connected to one end of the lead screw 34. One end of the belt 35 is rotatably connected to one end of the rotating column 33, and the rotating disk 31 is rotatably connected to the other end of the belt 35. After the coil processing system is installed, in order to store the iron ring in the storage box 29 and retrieve the coil from the storage box, the rotating disk 31 is rotated and twisted, causing the belt 35 rotatably connected to it to rotate. Driven by the belt 35, the rotating column 33 rotatably connected to it rotates. Since the rotating column 33 is threadedly connected to the lead screw 34, the rotating column 33 extends outward, causing the baffle 30 to move outward, thereby sliding the storage box 29 outward, making it easier to store the iron ring and retrieve the coil, thus achieving the effect of pushing out and retracting.

Claims

1. A coil processing system, characterized in that: It includes a rotating shaft (10) with two clamping rings (07) rotatably connected. Each clamping ring (07) is rotatably connected to a support rod (08), and the two support rods (08) are slidably connected to both ends of the support plate (09).

2. The coil processing system according to claim 1, characterized in that: It also includes a housing (05) rotatably connected to a bender (06), one end of the bender (06) is provided with an external thread, and one end of the housing (05) is provided with an internal thread. The external thread of the bender (06) and the internal thread of the housing (05) correspond to form a threaded gap.

3. A coil processing system according to claim 2, wherein: It also includes a conveyor belt (16) driven by a first motor (20), a fixed block (17) is fixedly connected to the conveyor belt (16), a transmission belt (15) is rotatably connected to the shaft at the other end of the conveyor belt (16), a guard plate (03) is fixedly connected to the shaft at the other end of the transmission belt (15), a threaded rod (14) is rotatably connected to the guard plate (03), a rotating column (11) is threadedly connected to the threaded rod (14), and three support columns (13) are fixedly connected to the rotating column (11), and a support curved plate (12) is fixedly connected to each support column (13).

4. A coil processing system according to claim 3, wherein: A sliding curved plate (04) is slidably connected inside the guard plate (03), a rotating ring (18) is rotatably connected to one end of the guard plate (03), and a second motor (19) is fixedly connected to one side of the guard plate (03).

5. A coil processing system according to claim 4, wherein: A rotating belt (21) is frictionally connected to the rotating ring (18), and a bevel gear (22) is fixedly connected to the shaft at the other end of the rotating belt (21). A push belt (23) is meshed on the bevel gear (22), and a gear (24) is meshed on one side of the rotating belt (21). A J-type actuator (25) is meshed on the other side of the gear (24).

6. A coil processing system according to claim 5, wherein: It also includes a box (01) with two U-shaped belts (26) rotatably connected, a locking ring (27) slidably connected on the box (01), a rotating belt (21) rotatably connected inside the box (01), two baffles (30) slidably connected on one side of the box (01), a rotating disk (31) rotatably connected on each baffle (30), two storage boxes (29) slidably connected inside the box (01), and two spring columns (28) fixedly connected on one side inside the box (01).

7. A coil processing system according to claim 6, wherein: Each U-shaped belt (26) is fixedly connected to a connecting block (32), and each connecting block (32) is fixedly connected to a locking ring (27).

8. The system of claim 7, wherein: The storage box (29) is slidably connected to a push belt (23), a push plate is fixedly connected to the push belt (23), a spring column (28) is fixedly connected to the push plate, and a rotating column (33) is rotatably connected to the baffle (30).

9. A coil processing system according to claim 8, wherein: The rotating column (33) is internally threaded with a lead screw (34), one end of the lead screw (34) is fixedly connected to a housing (01), one end of the rotating column (33) is rotatably connected to one end of a belt (35), and the other end of the belt (35) is rotatably connected to a rotating disk (31).

10. A coil processing method for a coil processing system according to claim 9, characterized in that: The method includes the following steps: Step 1: Place the copper wire, insulation sheath and iron ring required for the coil between two clamping rings (07) and a storage box (29). The insulation sheath is placed on the outer end of the copper wire. The copper wire and insulation sheath are squeezed by the two clamping rings (07) interlocking to complete the wire processing. Step 2: The processed wire enters the spiral gap between the outer shell (05) and the bender (06), and the wire forms a spiral shape through the spiral gap; Step 3: The iron ring in the storage box (29) is lifted onto the fixing block (17) by the J-type actuator (25), and then transmitted to the front end of the conveyor belt (16) by the first motor (20). The iron ring is lifted by the three support curved plates (12) as the threaded rod (14) rotates. Step 4: When the iron ring is conveyed to the front end of the conveyor belt (16), the spiral wire extends from between the outer shell (05) and the bender (06) and wraps around the iron ring to complete the processing of the coil; Step 5: Slide the sliding curved plate (04) into the guard plate (03) so that the processed coil can enter another storage box (29) to complete the storage.

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