Galvanized adjustable carrier roller
By designing adjustable idler support and positioning components and using electro-hydraulic push cylinders to drive and adjust the positions of the main roller shaft and auxiliary roller shaft, the problem of fixed idler equipment not being adaptable to the galvanized layer thickness of steel wires of different diameters was solved, thus improving the applicability and practicality of galvanizing operations.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINAN TIANLI ELECTRIC POWER COMMUNICATION EQUIPMENT CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-05-19
AI Technical Summary
The existing idler roller equipment is fixed, which causes steel wires of different diameters to run at the same zinc entry point length, affecting the thickness of the zinc coating. In particular, the zinc coating of thinner steel wires is thickened beyond the design diameter, affecting the performance.
Design a galvanizing adjustable idler roller. Through the cooperation of support components and auxiliary positioning components, an electro-hydraulic pusher cylinder drives the connecting plate to move the support plate vertically, adjusting the position of the main roller shaft and the auxiliary roller shaft to adapt to galvanizing operations of steel wires of different diameters.
The position adjustment of the idler rollers was realized, which improved the applicability to steel wires of different diameters, ensured the appropriate thickness of the galvanized layer, and enhanced the practicality and applicability of the galvanizing operation.
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Figure CN224258736U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of idler roller technology, and in particular to a galvanized adjustable idler roller. Background Technology
[0002] As is well known, galvanizing copper wire often requires the use of roller equipment, and the galvanizing time for steel wire is very short, generally completed within a fraction of a second.
[0003] Currently, in related technologies, existing idler roller equipment is generally fixed. Since the idler roller at the zinc inlet point is always in a fixed position, steel wires of different diameters can only run within the same zinc inlet length. For thinner steel wires, the longer the length entering the galvanizing bath, the thicker the galvanized layer of the steel wire will be, and it may even exceed the original design diameter of the steel wire, thus affecting the subsequent use of the copper wire and the thickness of the galvanized layer of the copper wire, which has certain limitations in application.
[0004] Therefore, in response to the aforementioned technologies, we propose a galvanized adjustable idler roller. Utility Model Content
[0005] The purpose of this invention is to provide a galvanized adjustable idler roller to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A galvanized adjustable idler roller, comprising:
[0008] Base;
[0009] An electro-hydraulic pusher cylinder is fixedly mounted on a base, and a connecting plate is fixedly connected to the output end of the electro-hydraulic pusher cylinder.
[0010] Two support plates are fixedly connected to a connecting plate, and each support plate has a connecting hole, and a universal connecting shaft is rotatably installed in the connecting hole.
[0011] The main roller shaft is fixedly connected between two universal joint shafts.
[0012] Two auxiliary rollers are respectively symmetrically arranged at the ends of two universal joint shafts one that are far apart from each other, and the other ends of the two auxiliary rollers are rotatably connected to the base through a universal joint shaft two.
[0013] A support assembly disposed at the bottom of the base for supporting the base in its place of use;
[0014] An auxiliary positioning component is disposed at the bottom of the base and is used to effectively limit the base to the use position.
[0015] As a further embodiment of this utility model: the support assembly includes four support columns, all of which are symmetrically arranged at the bottom of the base, and the other end of each support column is fixedly connected to a support seat.
[0016] As a further improvement of this utility model, the bottom of each of the multiple support seats is fixedly connected with an anti-slip rubber pad.
[0017] As a further improvement of this utility model: the auxiliary positioning component includes four pillars, all of which are symmetrically arranged at the bottom of the base, and the other end of each pillar is fixedly connected to a composite suction cup.
[0018] As a further improvement of this utility model: a rotating ring is provided in the connecting hole of the two support plates, and the universal connecting shaft is rotatably disposed in the support plate through the rotating ring.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] By setting up a support assembly, the base is supported and placed in the usage position through the cooperation of multiple support columns and support seats. At the same time, by setting up an auxiliary positioning assembly, the base is fixed and limited in the usage position through the cooperation of multiple support columns and composite suction cups. Simultaneously, by activating the electro-hydraulic push cylinder, the connecting plate drives its support plate to move vertically. Thus, with the cooperation of universal connecting shaft one and universal connecting shaft two, the main roller shaft and auxiliary roller shaft are adjusted to the appropriate position to facilitate the galvanizing operation of copper wire. Its overall structure is relatively simple, and it is easy to adjust the usage position of the main roller shaft and auxiliary roller shaft accordingly. Compared with the existing technology, its applicability is improved, making it suitable for galvanizing different copper wires and practical. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural schematic diagram of the overall main view of this utility model;
[0022] Figure 2 This is a three-dimensional structural schematic diagram of a partial cross-section of the overall main view of this utility model;
[0023] Figure 3 This utility model Figure 1 A magnified schematic diagram of the partial structure at point A in the middle;
[0024] Figure 4 This is a schematic diagram of the overall front view of the present invention.
[0025] In the diagram: 1. Base; 2. Electro-hydraulic pusher cylinder; 3. Connecting plate; 4. Support plate; 5. Universal connecting shaft one; 6. Main roller shaft; 7. Auxiliary roller shaft; 8. Universal connecting shaft two; 9. Support column; 10. Support seat; 11. Anti-slip pad; 12. Support column; 13. Composite suction cup; 14. Rotating ring. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] The present application will be further described in detail below with reference to the accompanying drawings.
[0028] Please see Figures 1-4 In this embodiment of the utility model, a galvanized adjustable idler roller includes:
[0029] Base 1;
[0030] Electro-hydraulic push cylinder 2 is fixedly installed on base 1, and the output end of electro-hydraulic push cylinder 2 is fixedly connected to connecting plate 3;
[0031] Two support plates 4 are fixedly connected to the connecting plate 3, and each of the two support plates 4 has a connecting hole, and a universal connecting shaft 5 is rotatably installed in the connecting hole.
[0032] Main roller 6 is fixedly connected between two universal joint shafts 5;
[0033] Two auxiliary rollers 7 are symmetrically arranged at the ends of two universal joint shafts 5 that are far apart from each other, and the other ends of the two auxiliary rollers 7 are rotatably connected to the base 1 through universal joint shaft 8.
[0034] A support assembly is disposed at the bottom of the base 1 and is used to support the base 1 in the position of use;
[0035] An auxiliary positioning component is disposed at the bottom of the base 1 and is used to effectively limit the base 1 to the use position.
[0036] This galvanized adjustable roller can be used by setting up a support assembly to support the base 1 in the working position. Then, by setting up an auxiliary positioning assembly, the base 1 is fixed and limited in the working position. Then, by activating the electro-hydraulic push cylinder 2, the connecting plate 3 drives its support plate 4 to move vertically. Thus, with the cooperation of the universal connecting shaft 1 5 and universal connecting shaft 2 8, the main roller shaft 6 and the auxiliary roller shaft 7 are adjusted to the appropriate position to facilitate the galvanizing operation of copper wire.
[0037] exist Figure 1-3 In the middle: the support component includes four support columns 9, which are symmetrically arranged at the bottom of the base 1, and the other end of the support column 9 is fixedly connected to a support seat 10. The bottom of each of the multiple support seats 10 is fixedly connected to an anti-slip pad 11.
[0038] This galvanized adjustable roller, through its structure, facilitates the placement of the base 1 in the usage position by cooperating with multiple support columns 9 and support seats 10. Furthermore, the multiple anti-slip pads 11 increase the contact friction between the support seat 10 and the ground, ensuring the stability of the support seat 10 during use.
[0039] exist Figure 1-4 In the middle: the auxiliary positioning component includes four pillars 12, which are symmetrically arranged at the bottom of the base 1, and the other end of the pillar 12 is fixedly connected to a composite suction cup 13. A rotating ring 14 is provided in the connection hole of the two support plates 4, and the universal connecting shaft 5 is rotatably arranged in the support plate 4 through the rotating ring 14.
[0040] In this embodiment, the electro-hydraulic pusher cylinder 2 is a commercially available device known to those skilled in the art. It can be customized or selected according to actual needs. Here, we are only using it without making any structural or functional improvements. We will not go into detail about the electro-hydraulic pusher cylinder 2, which is equipped with a matching control switch. The installation position of the control switch is selected according to actual usage needs to facilitate operation and control by the operator. The technology is already very mature and can be implemented.
[0041] The implementation principle of a galvanized adjustable idler roller according to an embodiment of this application is as follows: First, by setting multiple support columns 9 and support bases 10 in cooperation, the base 1 is supported and placed in the use position. At the same time, the anti-slip rubber pads 11 increase the contact friction between the support base 10 and the ground, preventing slippage during use. Then, by setting multiple support columns 12 and composite suction cups 13 in cooperation, the composite suction cups 13 are suctioned to the ground, thereby fixing and limiting the base 1. Then, according to the use requirements, the electro-hydraulic push cylinder 2 is activated. Under the action of the electro-hydraulic push cylinder 2, the connecting plate 3 drives its support plate 4 to move vertically. Thus, with the cooperation of universal connecting shaft 1 5 and universal connecting shaft 2 8, the main roller shaft 6 and the auxiliary roller shaft 7 are adjusted to the appropriate position to facilitate the galvanizing operation of copper wire.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A galvanized adjustable idler roller, characterized in that, include: Base (1); An electro-hydraulic pusher cylinder (2) is fixedly installed on a base (1), and a connecting plate (3) is fixedly connected to the output end of the electro-hydraulic pusher cylinder (2). Two support plates (4) are fixedly connected to the connecting plate (3), and each of the two support plates (4) has a connecting hole, and a universal connecting shaft (5) is rotatably installed in the connecting hole; The main roller shaft (6) is fixedly connected between two universal joint shafts (5); Two auxiliary roller shafts (7) are respectively symmetrically arranged at the ends of two universal connecting shafts (5) that are far apart from each other, and the other ends of the two auxiliary roller shafts (7) are rotatably connected to the base (1) through universal connecting shaft (8); A support assembly is disposed at the bottom of the base (1) for supporting the base (1) in the use position; An auxiliary positioning component is disposed at the bottom of the base (1) and is used to effectively limit the base (1) to the use position.
2. The galvanized adjustable idler roller according to claim 1, characterized in that: The support assembly includes four support columns (9), which are symmetrically arranged at the bottom of the base (1), and the other end of the support column (9) is fixedly connected to a support seat (10).
3. A galvanized adjustable idler roller according to claim 2, characterized in that: The bottom of each of the multiple support bases (10) is fixedly connected with an anti-slip rubber pad (11).
4. A galvanized adjustable idler roller according to claim 1, characterized in that: The auxiliary positioning component includes four pillars (12), which are symmetrically arranged at the bottom of the base (1), and the other end of the pillars (12) is fixedly connected to a composite suction cup (13).
5. A galvanized adjustable idler roller according to claim 1, characterized in that: Rotating rings (14) are provided in the connecting holes of the two support plates (4), and the universal connecting shaft (5) is rotatably disposed in the support plate (4) through the rotating rings (14).