Printing and coloring mechanism of ceramic tea set and ceramic raw material preparation process
By designing a printing and coloring mechanism for ceramic teaware, and utilizing the coordinated action of motors, cylinders, and photoelectric switches, the automatic flipping and printing and coloring of the inner and outer surfaces of the ceramic bowls are achieved. This solves the problem of operators having to constantly flip and move the bowls in existing technologies, thus improving operational efficiency and user experience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- FUJIAN DEHUA JIAHUI ARTS & CRAFTS CO LTD
- Filing Date
- 2023-12-27
- Publication Date
- 2026-04-21
AI Technical Summary
Existing ceramic printing machines require operators to constantly flip and move ceramic bowls during the printing and coloring process, resulting in time-consuming and labor-intensive operation and a poor user experience.
A printing and coloring mechanism for ceramic teaware has been designed, including a machine box, a frame, a ceramic printing machine, first and second coloring structures, a conveying mechanism, first and second ceramic bowl inspection mechanisms, and a flipping mechanism. Through the coordinated action of a motor, a cylinder, and a photoelectric switch, the automatic flipping of the ceramic bowl and the printing and coloring of its inner and outer surfaces are realized, reducing manual operation.
It enables automatic flipping of ceramic bowls and printing and coloring on both the inner and outer surfaces, reducing the labor intensity of operators and improving efficiency and user experience.
Smart Images

Figure CN121893671A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of ceramic teaware technology, and more specifically, to a printing and coloring mechanism for ceramic teaware and a ceramic raw material preparation process. Background Technology
[0002] The preparation process of ceramic raw materials mainly includes batching, ball milling, and sieving to remove iron. Batching refers to weighing various raw materials according to the formula requirements using an electronic scale feeding system, mixing them, and loading them into the ball mill cylinder. Ball milling involves adding water to the ball mill cylinder with the raw materials and then grinding them. The principle of ball milling is to use the impact and friction of the balls in the cylinder to grind the clay particles to achieve the required fineness. After the ball-milled slurry meets the fineness requirements, it is sieved to remove coarse particles and tailings. Then, according to the molding method, the slurry is poured into molds, filtered to form clay strips, or spray-granulated to produce dry powder. Ceramic bowls are commonly used in teaware. Ceramic bowls are made from shaped clay and fired at high temperatures. The shaping of ceramic bowls involves rolling the clay in a mold or hand-forming by an operator. To improve the aesthetics of ceramic bowls, printing and coloring processes are also performed. Currently, ceramic printing machines are commonly used to print and color ceramic bowls. However, during the printing and coloring process, the operator needs to flip the bowl over to print and color both the inner and outer surfaces. Furthermore, the operator needs to constantly move the bowl during loading and unloading, which is time-consuming and labor-intensive, resulting in a poor user experience. Summary of the Invention
[0003] To overcome the above shortcomings, this application provides a printing and coloring mechanism for ceramic teaware and a ceramic raw material preparation process, aiming to improve the current practice of using ceramic printing machines to print and color ceramic bowls. However, during the printing and coloring process, the operator needs to flip the ceramic bowl over to print and color the inner and outer surfaces of the bowl. Furthermore, the operator needs to constantly move the ceramic bowl during loading and unloading, which is time-consuming and labor-intensive.
[0004] This application is implemented as follows:
[0005] In a first aspect, this application provides a printing and coloring mechanism for ceramic teaware, including a machine housing, a frame, a ceramic printing machine, a first coloring structure, a second coloring structure, a conveying mechanism, a first porcelain bowl inspection mechanism, a flipping mechanism, and a second porcelain bowl inspection mechanism. The frame is fixed on the upper surface of the machine housing, the ceramic printing machine is mounted on the machine housing, and both the first coloring structure and the second coloring structure are disposed on the frame. The first coloring structure is used to print and color the outer surface of the ceramic bowl.
[0006] The second coloring structure is used to print and color the inner surface of the ceramic bowl. The conveying mechanism is set on the machine box and is used to convey the ceramic bowl forward. The first ceramic bowl inspection mechanism is installed on the outer wall of the machine box and is used to detect whether there is a ceramic bowl on the positioning block. The flipping mechanism is installed on the frame and is used to flip the ceramic bowl. The second ceramic bowl inspection mechanism is set on the flipping mechanism and is also used to detect whether there is a ceramic bowl on the positioning block.
[0007] In one embodiment of this application, a base is fixedly installed on the lower surface of the chassis, and four bases are provided, which are located at the four corners of the lower surface of the chassis.
[0008] In one embodiment of this application, the first coloring structure includes a first motor, a first horizontal plate, a first cylinder, and a printing head. The first motor is fixed to the upper surface of the frame, the lower end of the output shaft of the first motor is fixed to the upper surface of the first horizontal plate, the first cylinder is fixed to the first horizontal plate, and the lower end of the piston rod of the first cylinder is fixed to the upper surface of the printing head. The first motor and the first cylinder are both electrically connected to the ceramic printing machine.
[0009] In one embodiment of this application, the conveying mechanism includes a second motor, a pulley, a belt, a slide rail, a slider, and a positioning block. The second motor is fixed inside the housing. The pulley is rotatably mounted on the housing. The belt drive is mounted on two pulleys. The slide rail is fixed to the upper surface of the housing. The slider is slidably mounted on the slide rail and is also fixed to the belt. The positioning block is fixed to the upper surface of the slider. The upper end of the output shaft of the second motor is connected to one of the pulleys.
[0010] In one embodiment of this application, a limiting groove is formed on the positioning block, and the limiting groove is configured to cooperate with the ceramic bowl.
[0011] In one embodiment of this application, the conveying mechanism further includes a connecting rod, which is fixed between the slider and the belt.
[0012] In one embodiment of this application, the first ceramic bowl inspection mechanism includes a bracket, a third motor, a second horizontal plate, and a first photoelectric switch. The bracket is fixed to the outer wall of the machine housing, the third motor is fixed to the upper surface of the bracket, the lower end of the output shaft of the third motor is fixed to the upper surface of the second horizontal plate, and the first photoelectric switch is fixed to the lower surface of the second horizontal plate. The third motor and the first photoelectric switch are both electrically connected to the ceramic printing machine.
[0013] In one embodiment of this application, the flipping mechanism includes a horizontal block, a second cylinder, a fourth motor, a U-shaped plate, a third cylinder, and a locking block. The horizontal block is fixed on the frame, the second cylinder is fixed on the horizontal block, the lower end of the piston rod of the second cylinder is fixed on the fourth motor, the output shaft end of the fourth motor is fixed on the outer wall of the U-shaped plate, the third cylinder is fixed on the U-shaped plate, and the piston rod end of the third cylinder is fixed on the outer wall of the locking block.
[0014] In one embodiment of this application, the second porcelain bowl inspection mechanism includes a connecting block and a second photoelectric switch. The connecting block is fixed on the outer wall of the horizontal block, and the second photoelectric switch is fixed on the lower surface of the connecting block. The second cylinder, the fourth motor, and the third cylinder are all electrically connected to the second photoelectric switch.
[0015] Secondly, this application also provides a ceramic raw material preparation process for a ceramic bowl, including:
[0016] Multiple single raw material storage devices; the multiple single raw material storage devices include multiple hard raw material storage devices and multiple soft raw material storage devices; the number of the multiple single raw material storage devices is the same as the types of ceramic raw materials, and the multiple single raw material storage devices are connected to a moisture tester;
[0017] Multiple ball milling units; each ball milling unit is equipped with a water inlet, a hard material inlet, and a material outlet; the multiple hard material storage devices are respectively connected to the multiple ball milling units through the hard material inlets of the ball milling units; the number of the multiple hard material storage devices is the same as the number of ball milling units;
[0018] Multiple mixing devices; each mixing device is equipped with a water inlet, a soft material inlet, and a material outlet; the multiple soft material storage devices are respectively connected to the multiple mixing devices through the soft material inlets; the number of the multiple soft material storage devices is the same as the number of the multiple mixing devices;
[0019] Multiple single-raw material storage tanks; the discharge ports of the multiple ball mills and the multiple agitators are respectively connected to the multiple single-raw material storage tanks; the number of the multiple single-raw material storage tanks is the same as the total number of the multiple ball mills and multiple agitators.
[0020] A solid suspended matter content analyzer; the solid suspended matter content analyzer is connected to multiple single raw material slurry tanks, and also includes an integrated control center for analyzing the detection data of the solid suspended matter content analyzer and the chemical composition analysis device, and a quantitative conveying system, wherein the multiple single raw material slurry tanks are connected to a mixed slurry tank through the quantitative conveying system; the quantitative conveying system is controlled by the integrated control center;
[0021] Chemical composition analysis device; the chemical composition analysis device is connected to multiple monomer raw material slurry storage tanks;
[0022] A mixing slurry tank; the mixing slurry tank is connected to multiple single raw material storage tanks, and also includes a sieving and iron removal device; the discharge port of the mixing slurry tank is connected to the sieving and iron removal device, and also includes a forming device; the discharge port of the sieving and iron removal device is connected to the forming device.
[0023] The beneficial effects of this application are as follows: This application provides a ceramic teaware printing and coloring mechanism and ceramic raw material preparation process through the above design. During use, the operator sits or stands beside the machine, then places the ceramic bowl, mouth down, onto the positioning block. The rotation of the second motor output shaft drives the pulley to rotate, which in turn drives the belt and slider to rotate. The slider moves the ceramic bowl forward. The rotation of the first motor output shaft drives the printing head to rotate, and the extension and retraction of the first cylinder piston rod moves the printing head up and down. The printing head achieves printing and coloring on the ceramic printing machine. When the ceramic bowl moves directly below the first photoelectric switch, the first… The photoelectric switch detects the presence of the ceramic bowl. The first photoelectric switch transmits a signal to the control terminal, which then stops the second motor and starts the third motor. The third motor rotates the second horizontal plate, moving the first photoelectric switch away from directly above the ceramic bowl, facilitating the printing head to apply color to the bowl. Through the combined action of the first photoelectric switch, the third motor, the first motor, the first cylinder, and the ceramic printing machine, the outer surface of the ceramic bowl is printed. Afterward, the second motor continues to operate, returning the first photoelectric switch and the printing head to their initial positions. The ceramic bowl then moves directly below the second photoelectric switch. At this time, the second photoelectric switch detects the presence of the ceramic bowl and transmits a signal to the control terminal. The control terminal then controls the second motor to stop working and the second, fourth, and third cylinders to start operating. The piston rod of the second cylinder moves down a specified distance, and the third cylinder moves the clamping blocks, causing the two clamping blocks to hold the ceramic bowl. The piston rod of the second cylinder retracts, moving the ceramic bowl up to a specified height. The output shaft of the fourth motor rotates, causing the ceramic bowl to rotate 180 degrees. Then, the piston rod of the second cylinder moves down, placing the ceramic bowl into the positioning block. The piston rod of the third cylinder retracts, releasing the ceramic bowl. The piston rod of the second cylinder moves upward a specified distance, preventing the locking block from touching the ceramic bowl. The second motor then operates, and following the steps described above, the inner surface of the ceramic bowl is printed and colored under the combined action of another first photoelectric switch, the second coloring structure, and the ceramic printing machine. The printing and coloring mechanism of this ceramic tea set can automatically flip the ceramic bowl, eliminating the need for an operator to flip it. This allows for printing and coloring on both the inner and outer surfaces of the ceramic bowl. Furthermore, the loading and unloading of the ceramic bowl does not require the operator to move back and forth; the operator can complete the operation while sitting or standing, saving time and effort and providing a better user experience. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0025] Figure 1 This is a three-dimensional structural diagram of a printing and coloring mechanism for a ceramic tea set provided in an embodiment of this application;
[0026] Figure 2 A three-dimensional structural diagram of the first and second coloring structures provided for embodiments of this application;
[0027] Figure 3 A three-dimensional structural diagram of the conveying mechanism provided in the embodiments of this application;
[0028] Figure 4 A three-dimensional structural diagram of the first porcelain bowl inspection mechanism provided for the embodiments of this application;
[0029] Figure 5 Provided for the implementation of this application Figure 4 Enlarged view of region A in the middle;
[0030] Figure 6 A three-dimensional structural diagram of the flipping mechanism and the second porcelain bowl inspection mechanism provided for the embodiments of this application;
[0031] Figure 7 A three-dimensional structural diagram of the slider and positioning block provided in the embodiments of this application.
[0032] In the diagram: 110 - Chassis; 120 - Base; 130 - Frame; 140 - Ceramic printing machine; 150 - First coloring structure; 151 - First motor; 152 - First horizontal plate; 153 - First cylinder; 154 - Print head; 160 - Second coloring structure; 170 - Conveying mechanism; 171 - Second motor; 172 - Pulley; 173 - Belt; 174 - Slide rail; 175 - Slider; 176 - Positioning block; 177 - Limiting groove; 178 - Connecting rod ; 180-Ceramic bowl; 190-First ceramic bowl inspection mechanism; 1901-Support; 1902-Third motor; 1903-Second horizontal plate; 1904-First photoelectric switch; 191-Flipping mechanism; 1911-Horizontal block; 1912-Second cylinder; 1913-Fourth motor; 1914-U-shaped plate; 1915-Third cylinder; 1916-Clamping block; 192-Second ceramic bowl inspection mechanism; 1921-Connecting block; 1922-Second photoelectric switch. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, not all of them. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0034] Example
[0035] Please see Figures 1-7 This application provides a technical solution: a printing and coloring mechanism for ceramic teaware, including a housing 110, a frame 130, a ceramic printing machine 140, a first coloring structure 150, a second coloring structure 160, a conveying mechanism 170, a first ceramic bowl inspection mechanism 190, a flipping mechanism 191, and a second ceramic bowl inspection mechanism 192. The frame 130 is fixed on the upper surface of the housing 110, and a base 120 is fixedly installed on the lower surface of the housing 110. Four bases 120 are provided and are located at the four corners of the lower surface of the housing 110. The bases 120 are positioned so that the lower surface of the housing 110 is off the ground, effectively preventing stains on the ground from corroding the lower surface of the housing 110. The ceramic printing machine 140 is installed on the housing 110. The first coloring structure 150 and the second coloring structure 160 are both located on the frame 130. The first coloring structure 150 is used to print and color the outer surface of the ceramic bowl 180.
[0036] The first coloring structure 150 includes a first motor 151, a first horizontal plate 152, a first cylinder 153, and a printing head 154. The first motor 151 is fixed on the upper surface of the frame 130, and the lower end of the output shaft of the first motor 151 is fixed on the upper surface of the first horizontal plate 152. The first cylinder 153 is fixed on the first horizontal plate 152, and the lower end of the piston rod of the first cylinder 153 is fixed on the upper surface of the printing head 154. The first motor 151 and the first cylinder 153 are electrically connected to the ceramic printing machine 140. The arrangement of the first motor 151 and the first cylinder 153 facilitates cooperation with the ceramic printing machine 140 to realize the printing head 154 printing and coloring the ceramic bowl 180. The first coloring structure 150 is used to print and color the outer surface of the ceramic bowl 180, and the second coloring structure 160 is used to print and color the inner surface of the ceramic bowl 180. In this embodiment, the first coloring structure 150 and the second coloring structure 160 have the same structure.
[0037] The second coloring structure 160 is used to print and color the inner surface of the ceramic bowl 180. The conveying mechanism 170 is mounted on the housing 110 and is used to convey the ceramic bowl 180 forward. The conveying mechanism 170 includes a second motor 171, pulleys 172, a belt 173, a slide rail 174, a slider 175, and a positioning block 176. The second motor 171 is fixed inside the housing 110. The pulleys 172 are rotatably mounted on the housing 110. The belt 173 drives the two pulleys 172. The slide rail 174 is fixed on the upper surface of the housing 110. The slider 175 is slidably mounted on the slide rail 174 and is also fixed on the belt 173. The positioning block 176 is fixed on the upper surface of the slider 175. The upper end of the output shaft of the second motor 171 is connected to one of the pulleys 172. The arrangement of the second motor 171, pulleys 172 and belt 173 facilitates the forward transport of the ceramic bowl 180. The positioning block 176 has a limiting groove 177, which is matched with the ceramic bowl 180. The setting of the limiting groove 177 facilitates the positioning of the ceramic bowl 180 at the designated position of the positioning block 176.
[0038] The conveying mechanism 170 also includes a connecting rod 178, which is fixed between the slider 175 and the belt 173. The connecting rod 178 facilitates the installation of the slider 175 onto the belt 173. The first ceramic bowl inspection mechanism 190 is installed on the outer wall of the housing 110. The first ceramic bowl inspection mechanism 190 is used to detect whether there is a ceramic bowl 180 on the positioning block 176. The first ceramic bowl inspection mechanism 190 includes a bracket 1901, a third motor 1902, a second horizontal plate 1903, and a first photoelectric switch 1904. The bracket 1901 is fixed on the outer wall of the housing 110. The third motor 1902 is fixed on the upper surface of the bracket 1901. The lower end of the output shaft of the third motor 1902 is fixed on the upper surface of the second horizontal plate 1903. The first photoelectric switch 1904 is fixed on the lower surface of the second horizontal plate 1903. The third motor 1902 and the first photoelectric switch 1904 are both electrically connected to the ceramic printing machine 140. The setting of the first photoelectric switch 1904 facilitates checking whether there is a ceramic bowl 180 on the positioning block 176. The setting of the third motor 1902 facilitates the removal of the first photoelectric switch 1904 to prevent it from interfering with the printing head 154.
[0039] A flipping mechanism 191 is mounted on a frame 130. The flipping mechanism 191 is used to flip the ceramic bowl 180. The flipping mechanism 191 includes a horizontal block 1911, a second cylinder 1912, a fourth motor 1913, a U-shaped plate 1914, a third cylinder 1915, and a locking block 1916. The horizontal block 1911 is fixed to the frame 130. The second cylinder 1912 is fixed to the horizontal block 1911. The lower end of the piston rod of the second cylinder 1912 is fixed to the fourth motor 1913. The output shaft end of the fourth motor 1913 is fixed to the outer wall of the U-shaped plate 1914. The third cylinder 1915 is fixed to the U-shaped plate 1914. The end of the piston rod of the third cylinder 1915 is fixed to the outer wall of the locking block 1916. The arrangement of the four motors 1913 and the third cylinder 1915 facilitates the flipping of the ceramic bowl 180. The second ceramic bowl inspection mechanism 192 is set on the flipping mechanism 191. The second ceramic bowl inspection mechanism 192 is also used to detect whether there is a ceramic bowl 180 on the positioning block 176. The second ceramic bowl inspection mechanism 192 includes a connecting block 1921 and a second photoelectric switch 1922. The connecting block 1921 is fixed on the outer wall of the horizontal block 1911, and the second photoelectric switch 1922 is fixed on the lower surface of the connecting block 1921. The second cylinder 1912, the fourth motor 1913 and the third cylinder 1915 are all electrically connected to the second photoelectric switch 1922. The second photoelectric switch 1922 facilitates the inspection of whether there is a ceramic bowl 180 on the positioning block 176.
[0040] Specifically, this application also provides a ceramic raw material preparation process for a ceramic bowl, including:
[0041] Multiple single raw material storage devices; the multiple single raw material storage devices include multiple hard raw material storage devices and multiple soft raw material storage devices; the number of multiple single raw material storage devices is the same as the types of ceramic raw materials, and the multiple single raw material storage devices are connected to a moisture meter;
[0042] Multiple ball milling units; each ball milling unit is equipped with a water inlet, a hard material inlet, and a material outlet; multiple hard material storage units are connected to the multiple ball milling units through the hard material inlets of the ball milling units; the number of multiple hard material storage units is the same as the number of multiple ball milling units;
[0043] Multiple mixing devices; each mixing device is equipped with a water inlet, a soft material inlet, and a material outlet; multiple soft material storage devices are connected to the multiple mixing devices through the soft material inlets; the number of multiple soft material storage devices is the same as the number of multiple mixing devices;
[0044] Multiple single-raw material storage tanks; the discharge ports of multiple ball mills and multiple agitators are respectively connected to the multiple single-raw material storage tanks; the number of multiple single-raw material storage tanks is the same as the total number of multiple ball mills and multiple agitators;
[0045] The solid suspended matter content analyzer is connected to multiple single raw material slurry tanks and includes an integrated control center for analyzing the detection data from the solid suspended matter content analyzer and the chemical composition analysis device. It also includes a quantitative conveying system, through which the multiple single raw material slurry tanks are connected to a mixed slurry tank. The quantitative conveying system is controlled by the integrated control center.
[0046] Chemical composition analysis device; the chemical composition analysis device is connected to multiple monomer raw material slurry storage tanks;
[0047] The mixing slurry tank is connected to multiple single raw material storage tanks and also includes a sieving and iron removal device. The discharge port of the mixing slurry tank is connected to the sieving and iron removal device, and the tank also includes a forming device. The discharge port of the sieving and iron removal device is connected to the forming device. Compared with the prior art, this application separates the raw materials into soft and hard materials and feeds them into the stirring device and ball milling device respectively, avoiding over-ball milling, improving the efficiency of processing the fineness of the raw materials, and saving energy. Through liquid phase batching, it eliminates the influence of raw material moisture fluctuations and has good uniformity, ensuring the authenticity and accuracy of the chemical composition of the raw material formula.
[0048] Specifically, the working principle of the printing and coloring mechanism of this ceramic tea set is as follows: During use, the operator sits or stands next to the machine housing 110, then places the ceramic bowl 180 with its opening facing down onto the positioning block 176. The rotation of the output shaft of the second motor 171 drives the pulley 172 to rotate. The rotation of the pulley 172 drives the belt 173 and the slider 175 to rotate. The slider 175 moves the ceramic bowl 180 forward. The rotation of the output shaft of the first motor 151 drives the printing head 154 to rotate. The extension and retraction of the piston rod of the first cylinder 153 causes the printing head 154 to move up and down. The printing head 154 achieves printing and coloring on the ceramic printing machine 140. When the ceramic bowl 180 moves directly below the first photoelectric switch 1904, the first photoelectric switch 1904 detects the presence of the ceramic bowl 180. The first photoelectric switch 1904 transmits a signal to the control terminal, which then controls the second motor 171 to stop working and controls the third motor 1902 to start working. The third motor 1902 drives the second horizontal plate 1903 to rotate, causing the first photoelectric switch 1904 to move away from directly above the ceramic bowl 180, facilitating the printing head 154 to print and color the ceramic bowl 180. Under the combined action of the first photoelectric switch 1904, the third motor 1902, the first motor 151, the first cylinder 153, and the ceramic printing machine 140, the outer surface of the ceramic bowl 180 is printed and colored. Afterward, the second motor 171 continues to work, causing the first photoelectric switch 1904 and the printing head 154 to return to their initial positions. When the ceramic bowl 180 moves to the second photoelectric switch 1904... When the ceramic bowl 180 is directly below 922, the second photoelectric switch 1922 detects its presence and transmits a signal to the control terminal. The control terminal then controls the second motor 171 to stop working and the second cylinder 1912, the fourth motor 1913, and the third cylinder 1915 to start operating. The piston rod of the second cylinder 1912 moves down a specified distance, and the third cylinder 1915 moves the locking block 1916, clamping the ceramic bowl 180 between the two locking blocks 1916. The piston rod of the second cylinder 1912 retracts, moving the ceramic bowl 180 up to a specified height. The output shaft of the fourth motor 1913 rotates, causing the ceramic bowl 180 to rotate 180 degrees. Afterward, the piston rod of the second cylinder 1912 moves down, placing the ceramic bowl 180 onto the positioning block 176. Inside, the piston rod of the third cylinder 1915 retracts, releasing the ceramic bowl 180. The piston rod of the second cylinder 1912 moves upward a specified distance, preventing the locking block 1916 from touching the ceramic bowl 180. The second motor 171 operates. Following the above steps, under the combined action of another first photoelectric switch 1904, the second coloring structure 160, and the ceramic printing machine 140, the inner surface of the ceramic bowl 180 is printed and colored. The printing and coloring mechanism of this ceramic tea set can automatically flip the ceramic bowl 180, meaning that the operator does not need to flip the ceramic bowl 180. This achieves printing and coloring on both the inner and outer surfaces of the ceramic bowl 180. Furthermore, the loading and unloading of the ceramic bowl 180 does not require the operator to move back and forth; the operator can complete the operation while sitting or standing.It saves time and effort, providing users with a better user experience.
[0049] It should be noted that the specific models and specifications of the ceramic printing machine 140, the first motor 151, the first cylinder 153, the second motor 171, the third motor 1902, the first photoelectric switch 1904, the second cylinder 1912, the fourth motor 1913, the third cylinder 1915, and the second photoelectric switch 1922 need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail.
[0050] The power supply and operating principle of the ceramic printing machine 140, the first motor 151, the first cylinder 153, the second motor 171, the third motor 1902, the first photoelectric switch 1904, the second cylinder 1912, the fourth motor 1913, the third cylinder 1915, and the second photoelectric switch 1922 are clear to those skilled in the art and will not be described in detail here.
[0051] The above are merely embodiments of this application and are not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application. It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
Claims
1. A printing and coloring mechanism for ceramic teaware, characterized in that, The system includes a chassis (110), a frame (130), a ceramic printing machine (140), a first coloring structure (150), a second coloring structure (160), a conveying mechanism (170), a first ceramic bowl inspection mechanism (190), a flipping mechanism (191), and a second ceramic bowl inspection mechanism (192). The frame (130) is fixed on the upper surface of the chassis (110), and the ceramic printing machine (140) is mounted on the chassis (110). The first coloring structure (150) and the second coloring structure (160) are both mounted on the frame (130). The first coloring structure (150) is used to print and color the outer surface of the ceramic bowl (180). The second coloring structure (160) is used to print and color the inner surface of the ceramic bowl (180). The conveying mechanism (170) is set on the machine box (110) and is used to convey the ceramic bowl (180) forward. The first ceramic bowl inspection mechanism (190) is installed on the outer wall of the machine box (110) and is used to detect whether there is a ceramic bowl (180) on the positioning block (176). The flipping mechanism (191) is installed on the frame (130) and is used to flip the ceramic bowl (180). The second ceramic bowl inspection mechanism (192) is set on the flipping mechanism (191) and is also used to detect whether there is a ceramic bowl (180) on the positioning block (176).
2. The printing and coloring mechanism for a ceramic tea set according to claim 1, characterized in that, A base (120) is fixedly installed on the lower surface of the chassis (110). Four bases (120) are provided, and the four bases (120) are located at the four corners of the lower surface of the chassis (110).
3. The printing and coloring mechanism for a ceramic tea set according to claim 1, characterized in that, The first coloring structure (150) includes a first motor (151), a first horizontal plate (152), a first cylinder (153), and a printing head (154). The first motor (151) is fixed on the upper surface of the frame (130). The lower end of the output shaft of the first motor (151) is fixed on the upper surface of the first horizontal plate (152). The first cylinder (153) is fixed on the first horizontal plate (152). The lower end of the piston rod of the first cylinder (153) is fixed on the upper surface of the printing head (154). The first motor (151) and the first cylinder (153) are both electrically connected to the ceramic printing machine (140).
4. The printing and coloring mechanism for a ceramic tea set according to claim 1, characterized in that, The conveying mechanism (170) includes a second motor (171), a pulley (172), a belt (173), a slide rail (174), a slider (175), and a positioning block (176). The second motor (171) is fixed inside the housing (110). The pulley (172) is rotatably mounted on the housing (110). The belt (173) is driven on the two pulleys (172). The slide rail (174) is fixed on the upper surface of the housing (110). The slider (175) is slidably mounted on the slide rail (174). The slider (175) is also fixed on the belt (173). The positioning block (176) is fixed on the upper surface of the slider (175). The upper end of the output shaft of the second motor (171) is drivenly connected to one of the pulleys (172).
5. The printing and coloring mechanism for a ceramic tea set according to claim 4, characterized in that, The positioning block (176) has a limiting groove (177) which is configured to cooperate with the ceramic bowl (180).
6. The printing and coloring mechanism for a ceramic tea set according to claim 4, characterized in that, The conveying mechanism (170) also includes a connecting rod (178) which is fixed between the slider (175) and the belt (173).
7. The printing and coloring mechanism for a ceramic tea set according to claim 1, characterized in that, The first porcelain bowl inspection mechanism (190) includes a bracket (1901), a third motor (1902), a second horizontal plate (1903), and a first photoelectric switch (1904). The bracket (1901) is fixed on the outer wall of the machine housing (110). The third motor (1902) is fixed on the upper surface of the bracket (1901). The lower end of the output shaft of the third motor (1902) is fixed on the upper surface of the second horizontal plate (1903). The first photoelectric switch (1904) is fixed on the lower surface of the second horizontal plate (1903). The third motor (1902) and the first photoelectric switch (1904) are both electrically connected to the ceramic printing machine (140).
8. The printing and coloring mechanism for a ceramic tea set according to claim 1, characterized in that, The flipping mechanism (191) includes a horizontal block (1911), a second cylinder (1912), a fourth motor (1913), a U-shaped plate (1914), a third cylinder (1915), and a locking block (1916). The horizontal block (1911) is fixed on the frame (130). The second cylinder (1912) is fixed on the horizontal block (1911). The lower end of the piston rod of the second cylinder (1912) is fixed on the fourth motor (1913). The output shaft end of the fourth motor (1913) is fixed on the outer wall of the U-shaped plate (1914). The third cylinder (1915) is fixed on the U-shaped plate (1914). The piston rod end of the third cylinder (1915) is fixed on the outer wall of the locking block (1916).
9. The printing and coloring mechanism for a ceramic tea set according to claim 8, characterized in that, The second porcelain bowl inspection mechanism (192) includes a connecting block (1921) and a second photoelectric switch (1922). The connecting block (1921) is fixed on the outer wall of the horizontal block (1911), and the second photoelectric switch (1922) is fixed on the lower surface of the connecting block (1921). The second cylinder (1912), the fourth motor (1913), and the third cylinder (1915) are all electrically connected to the second photoelectric switch (1922).
10. The ceramic raw material preparation process for the ceramic bowl according to claim 1, characterized in that, include: Multiple single raw material storage devices; The plurality of single raw material storage devices include a plurality of rigid raw material storage devices and a plurality of flexible raw material storage devices; The number of the plurality of single raw material storage devices is the same as the types of ceramic raw materials, and the plurality of the single raw material storage devices are connected to a moisture tester; Multiple ball milling units; each ball milling unit is equipped with a water inlet, a hard material inlet, and a material outlet; the multiple hard material storage devices are respectively connected to the multiple ball milling units through the hard material inlets of the ball milling units; the number of the multiple hard material storage devices is the same as the number of ball milling units; Multiple mixing devices; each mixing device is equipped with a water inlet, a soft material inlet, and a material outlet; the multiple soft material storage devices are respectively connected to the multiple mixing devices through the soft material inlets; the number of multiple soft material storage devices is the same as the number of multiple mixing devices; Multiple single-raw material storage tanks; the discharge ports of the multiple ball mills and the multiple agitators are respectively connected to the multiple single-raw material storage tanks; the number of the multiple single-raw material storage tanks is the same as the total number of the multiple ball mills and the multiple agitators; A solid suspended matter content analyzer; the solid suspended matter content analyzer is connected to multiple single raw material slurry tanks, and also includes an integrated control center for analyzing the detection data of the solid suspended matter content analyzer and the chemical composition analysis device, and a quantitative conveying system, wherein the multiple single raw material slurry tanks are connected to a mixed slurry tank through the quantitative conveying system; the quantitative conveying system is controlled by the integrated control center; Chemical composition analysis device; the chemical composition analysis device is connected to multiple monomer raw material slurry storage tanks; A mixing slurry tank; the mixing slurry tank is connected to multiple single raw material storage tanks, and also includes a sieving and iron removal device; the discharge port of the mixing slurry tank is connected to the sieving and iron removal device, and also includes a forming device; the discharge port of the sieving and iron removal device is connected to the forming device.