Kit production method

Abstract

The invention relates to the field of kit production, in particular to a kit production method. The invention aims to provide a kit production method which can be used for distributing and integrally circulating transported and circulated batches of kits before boxing, so that the integral boxing and packaging efficiency is improved. The purpose of the invention is realized through the following technical scheme: the kit production method comprises the following steps: S1, enabling a produced kit to flow into a production device in a butt joint manner; s2, the kits are sequentially conveyed in a split-flow mode along the fixed track through the production device; s3, during shunting, cooling the reagent kits conveyed in a shunting manner through a production device; and S4, the conveyed kits are clamped and lifted in batches through a production device.

Description

Technical Field

[0001] This invention relates to the field of reagent kit manufacturing, and more specifically to a method for manufacturing reagent kits. Background Technology

[0002] A reagent kit is a box used to hold chemical reagents for detecting chemical components, drug residues, or virus types. They are commonly used in hospitals, inspection and quarantine facilities, and pharmaceutical companies. Common types include nucleic acid extraction and purification kits, such as magnetic bead DNA extraction kits and magnetic bead RNA extraction kits; protein detection kits; and others such as apoptosis kits, glucose detection kits, mycoplasma detection kits, etc.

[0003] In the existing technology, the production process of reagent kits, such as the reagent kit assembly production line and assembly method with application number 202311279591.6, can provide a reagent kit assembly line and assembly method with high production efficiency and high yield. However, it is not suitable for diverting the batch of reagent kits in transportation and distribution before packaging during reagent kit production to improve the overall packaging efficiency. Summary of the Invention

[0004] The purpose of this invention is to provide a reagent kit production method that can divert and distribute batches of reagent kits before packing, thereby improving the overall packing and packaging efficiency.

[0005] The objective of this invention is achieved through the following technical solution: a method for producing a reagent kit, the method comprising the following steps:

[0006] S1: The produced reagent kits are fed into the production unit;

[0007] S2: The reagent kits are sequentially distributed and transported along a fixed track using the production equipment;

[0008] S3: During the splitting process, the reagent kits delivered by the splitting equipment are cooled down.

[0009] S4: The delivered reagent kits are clamped and lifted in batches through the production device.

[0010] The production device includes a docking frame and a belt conveyor installed on the upper side of the docking frame. A diversion frame is slidably connected to the rear side of the docking frame. Multiple guide plates are fixedly connected to the top of the diversion frame. The movable end of an electric push rod I is fixedly connected to the bottom of the diversion frame. The fixed end of the electric push rod I is fixedly connected to the rear bottom of the docking frame.

[0011] The two guide vanes located on the front and rear sides extend to the left in an arc shape.

[0012] Each of the aforementioned guide plates has an elongated hole in the middle.

[0013] The front and rear surfaces of each of the aforementioned deflectors are polished. Attached Figure Description

[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0015] Figure 1 This is a schematic diagram of the process flow for a reagent kit production method according to the present invention;

[0016] Figure 2 This is a partial structural schematic diagram of the docking frame of the present invention;

[0017] Figure 3 This is a partial structural schematic diagram of the flow divider of the present invention;

[0018] Figure 4 This is a partial structural schematic diagram of the guide plate of the present invention;

[0019] Figure 5 This is a partial structural schematic diagram of the docking frame of the present invention;

[0020] Figure 6 This is a partial structural schematic diagram of the connecting tube of the present invention;

[0021] Figure 7 This is a partial structural schematic diagram of the lifting frame of the present invention;

[0022] Figure 8 This is a partial structural schematic diagram of the current limiting seat of the present invention;

[0023] Figure 9 This is a partial structural schematic diagram of the sliding seat of the present invention;

[0024] Figure 10 This is a partial structural schematic diagram of the clamping plate of the present invention;

[0025] Figure 11 and Figure 12 These are all schematic diagrams of the overall structure of the present invention.

[0026] In the figure: docking frame 101; belt conveyor 102; diverting frame 201; guide plate 202; electric push rod I 203; docking frame 301; connecting pipe 302; fan 303; lifting frame 401; electric push rod II 402; flow limiting seat 403; sliding seat 501; horizontal plate 502; clamping plate 503; electric push rod III 504; electric push rod IV 505. Detailed Implementation

[0027] A method for manufacturing a reagent kit, the method comprising the following steps:

[0028] S1: The produced reagent kits are fed into the production unit;

[0029] S2: The reagent kits are sequentially distributed and transported along a fixed track using the production equipment;

[0030] S3: During the splitting process, the reagent kits delivered by the splitting equipment are cooled down.

[0031] S4: The delivered reagent kits are clamped and lifted in batches through the production device.

[0032] This section is based on Figure 1-4 The working process described in sections 11 and 12 is as follows: During reagent kit production, to facilitate the diversion and overall distribution of batches of reagent kits before boxing, thereby improving overall boxing and packaging efficiency, a belt conveyor 102 installed on the upper side of the docking frame 101 is used to dock and distribute the reagent kits. The belt conveyor 102 is an existing technology product and will not be described in detail. A diversion frame 201 is slidably connected to the rear side of the docking frame 101. Multiple guide plates 202 are bolted to the top of the diversion frame 201. The rear side of the diversion frame 201... The bottom is fixedly connected to the movable end of an electric push rod I203, and the fixed end of the electric push rod I203 is fixedly connected to the rear side of the bottom of the docking frame 101. When the reagent kit docked to the belt conveyor 102 is diverted for overall flow, the electric push rod I203 is driven to lower the diversion frame 201 located on the movable end of the electric push rod I203. The multiple evenly arranged guide plates 202 located on the top of the diversion frame 201 are lowered to the upper surface of the belt conveyor 102, thereby improving the overall packing efficiency by performing neat diversion through the multiple guide plates 202.

[0033] This section is based on Figure 1-4 The working process described in 11 and 12 is as follows: the two guide plates 202 located on the front and rear sides extend to the left by a section of arc plate, and the two arc plates are set in a mirror image, which facilitates the expansion of the range between the evenly set multiple guide plates 202 and prevents the reagent kit from flowing out from the edge.

[0034] This section is based on Figure 1-4 The working process described in 11 and 12 is as follows: each guide plate 202 has an elongated hole in the middle to facilitate the airflow of the reagent kit between multiple guide plates 202 when the kit is introduced.

[0035] This section is based on Figure 1-4 The working process described in 11 and 12 is to polish the front and rear surfaces of each flow guide plate 202 to facilitate stable flow of the reagent kit and reduce the friction between the reagent kit and the two sides of the flow guide plate 202.

[0036] A docking frame 301 is fixed and connected to the outer side of the elongated hole on the front and rear sides of the guide plate 202, and multiple blowing holes are provided on the adjacent side surface of each docking frame 301.

[0037] This section is based on Figure 1-6 The working process described in 11 and 12 is as follows: When air is circulated between multiple flow guide plates 202 to facilitate temperature reduction of the reagent kit when necessary, a docking frame 301 is fixed and connected to the outside of the elongated holes on the front and rear flow guide plates 202 respectively. Each docking frame 301 has multiple blow holes on its adjacent side surface, and cold air is blown out through the blow holes on each docking frame 301 to the upper part of the reagent kit to circulate cold air and cool the reagent kit during transportation.

[0038] Each docking frame 301 has a connecting pipe 302 fixed and connected to its top. The tops of the two connecting pipes 302 are fixed and connected to the front and rear sides of the fan 303, and the fan 303 is fixedly connected to the top of the diverter 201.

[0039] This section is based on Figure 1-6 The working process described in 11 and 12 is as follows: when each docking frame 301 uses its multiple blowholes to circulate cold air, the fan 303 is driven to blow out cold air from the fan 303 and blow the cold air into the corresponding docking frame 301 through the connecting pipes 302 on both sides for air circulation.

[0040] The right side of the diversion frame 201 is slidably connected to the lifting frame 401. Multiple flow limiting seats 403 are fixedly connected to the front side of the lifting frame 401. The movable end of the electric push rod II 402 is fixedly connected to the rear side of the lifting frame 401. The fixed end of the electric push rod II 402 is fixedly connected to the rear side of the guide plate 202 located at the rear.

[0041] Each of the aforementioned flow-limiting seats 403 has a square hole.

[0042] This section is based on Figure 1-8 The working process described in 11 and 12 is as follows: In order to facilitate the flow restriction of reagent kits during transportation, thereby reducing the workload of subsequent packaging and boxing, when in use, the electric push rod II 402 is driven, causing the lifting frame 401 located on the movable end of the electric push rod II 402 to descend. Multiple flow restriction seats 403 located on the lifting frame 401 are inserted between multiple flow guide plates 202, thereby blocking and restricting the flow of reagent kits by multiple flow restriction seats 403, which facilitates the flow restriction of reagent kits during transportation, thereby reducing the workload of subsequent packaging and boxing. The structure is simple and easy to use.

[0043] Each of the square holes is slidably connected to a sliding seat 501. A horizontal plate 502 is slidably connected to the bottom of each sliding seat 501. A clamping plate 503 is fixedly connected to the left side of each horizontal plate 502. An electric push rod IV 505 is fixedly connected to the right side of each sliding seat 501. The fixed end of each electric push rod IV 505 is fixedly connected to the top of the corresponding flow-limiting seat 403. An electric push rod III 504 is fixedly connected to the right side of each horizontal plate 502. The fixed end of each electric push rod III 504 is fixedly connected to the right side of the corresponding sliding seat 501.

[0044] This section is based on Figure 1-12 The working process described is as follows: When the reagent kits between multiple flow guide plates 202 are restricted by multiple flow restrictors 403, the flowing reagent kits accumulate. To facilitate the overall clamping and lifting of the accumulated reagent kits for rapid packing, the belt conveyor 102 is first paused. In the initial state, the sliding seat 501 is above the corresponding square hole. During use, the electric push rod IV 505 is driven to raise the sliding seat 501. Then, for reagent kits between any row of flow guide plates 202 or multiple rows of flow guide plates 202, the electric push rod III 504 is driven to retract, causing the corresponding horizontal plate 502 to move to the left, synchronously positioned on the horizontal plate. The clamping plate 503 on the left side of plate 502 moves to the left and drives the electric push rod IV 505 to lower the sliding seat 501, thereby moving the clamping plate 503 to the left side surface of the leftmost reagent kit. The electric push rod III 504 is then driven to clamp a row of reagent kits to the left side surface of the corresponding flow restrictor 403 through the clamping plate 503 on the horizontal plate 502. At this time, the electric push rod II 402 is driven to raise the clamped row of reagent kits, so that the staff can place the box below and pack multiple rows of clamped reagent kits into a box, improving the packing efficiency and facilitating the overall clamping and lifting of multiple stacked reagent kits for rapid packing.

Claims

1. A method for producing a reagent kit, characterized in that, The method includes the following steps: S1: The produced reagent kits are fed into the production unit; S2: The reagent kits are sequentially distributed and transported along a fixed track using the production equipment; S3: During the splitting process, the reagent kits delivered by the splitting equipment are cooled down. S4: The delivered reagent kits are clamped and lifted in batches through the production device.

2. The method according to claim 1, characterized in that: The production device includes a docking frame (101) and a belt conveyor (102) installed on the upper side of the docking frame (101). A diversion frame (201) is slidably connected to the rear side of the docking frame (101). Multiple guide plates (202) are fixedly connected to the top of the diversion frame (201). The movable end of an electric push rod I (203) is fixedly connected to the bottom of the rear side of the diversion frame (201). The fixed end of the electric push rod I (203) is fixedly connected to the bottom rear side of the docking frame (101).

3. The method according to claim 2, characterized in that: The two guide vanes (202) located on the front and rear sides extend to the left in an arc shape.

4. The method according to claim 3, characterized in that: Each of the aforementioned guide plates (202) has an elongated hole in the middle.

5. The method according to claim 4, characterized in that: The front and rear surfaces of each of the aforementioned guide vanes (202) are polished.

6. The method according to claim 2, characterized in that: A docking frame (301) is fixed and connected to the outer side of the elongated hole on the front and rear sides of the guide plate (202). Each docking frame (301) has multiple blow holes on its adjacent side surface.

7. The method according to claim 6, characterized in that: Each docking frame (301) has a connecting pipe (302) fixed and connected to its top. The tops of the two connecting pipes (302) are fixed and connected to the front and rear sides of the fan (303). The fan (303) is fixedly connected to the top of the diverter (201).

8. The method according to claim 2, characterized in that: The right side of the diverter (201) is slidably connected to the lifting frame (401), the front side of the lifting frame (401) is fixedly connected to multiple flow limiting seats (403), the rear side of the lifting frame (401) is fixedly connected to the movable end of the electric push rod II (402), and the fixed end of the electric push rod II (402) is fixedly connected to the rear side of the guide plate (202) located at the rear.

9. The method according to claim 8, characterized in that: Each of the flow-limiting seats (403) has a square hole.

10. The method according to claim 9, characterized in that: Each of the square holes is slidably connected to a sliding seat (501), and each sliding seat (501) is slidably connected to a horizontal plate (502) at its bottom. Each horizontal plate (502) is fixedly connected to a clamping plate (503) on its left side. Each sliding seat (501) is fixedly connected to the movable end of an electric push rod IV (505) on its right side. Each electric push rod IV (505) is fixedly connected to the top of a corresponding flow-limiting seat (403) on its fixed end. Each horizontal plate (502) is fixedly connected to the movable end of an electric push rod III (504) on its right side. Each electric push rod III (504) is fixedly connected to the right side of a corresponding sliding seat (501).

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