Intelligent management system and method for rubber production

Abstract

The invention discloses an intelligent management system and method for rubber production, and the system comprises a system user interface, a business process management module, a yield calculation service center and a resource library, and the data output end of the system user interface is connected with the data input end of the business process management module. The data output end of the business process management module is connected with the data input end of the yield calculation service center, the data output end of the yield calculation service center is connected with the data input end of the system user interface, and the yield calculation service center comprises an incoming material management module, a discharging management module, a yield calculation module and a production progress management module. And the yield calculation module is in data connection with the resource library. The invention aims to reduce the dependence on a large amount of manpower, reduce the labor cost, simplify the management process and improve the production efficiency; through real-time automatic data acquisition, storage and analysis, a complete production data chain is established, and an enterprise is helped to carry out accurate monitoring and datamation management on each link from raw materials to finished products.

Description

Technical Field

[0001] This invention relates to the field of rubber production technology, and specifically to an intelligent management system and method for rubber production. Background Technology

[0002] Traditional rubber production relies heavily on manual management, which leads to a series of problems, including low production efficiency, inconsistent quality, high management costs, and inconvenient data statistics. For example, manual operation is often slow and inconsistent, affecting production efficiency; at the same time, manual operation is highly subjective, easily resulting in inconsistent product quality or human error; the large demand for labor also significantly increases management costs. Furthermore, manual data recording and processing is not only prone to errors but also very difficult to perform statistical analysis.

[0003] With the development of the rubber products industry, the market demands increasingly higher levels of quality, production efficiency, and cost control for rubber products. Traditional manual management methods are clearly no longer sufficient to meet the needs of modern production. Therefore, rubber manufacturers urgently need a more intelligent management system to optimize production processes, improve product quality consistency, and reduce management and operating costs. Simultaneously, through automated data collection and analysis, companies can more accurately monitor production status, make timely adjustments, improve overall management efficiency, and adapt to changes in industry technology and market demands.

[0004] Against this backdrop, the development of an intelligent management system for rubber production is of particular importance. This system can address many shortcomings of traditional management methods, improve the modernization level of rubber production, and meet the diverse needs of enterprises and the market. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide an intelligent management system and method for rubber production, which aims to reduce reliance on a large number of manual laborers, reduce labor costs, simplify management processes, and improve production efficiency.

[0006] The technical solution of the present invention is as follows:

[0007] An intelligent management system for rubber production includes a system user interface, a business process management module, a production calculation service center, and a resource library. The data output terminal of the system user interface is connected to the data input terminal of the business process management module, the data output terminal of the business process management module is connected to the data input terminal of the production calculation service center, and the data output terminal of the production calculation service center is connected to the data input terminal of the system user interface.

[0008] Users formulate production plans through the system's user interface;

[0009] The business process management module manages process information during the business process according to the established business specifications, and obtains the production plan formulated by the user and sends the plan information to the production calculation service center.

[0010] The production calculation service center includes an incoming material management module, an outgoing material management module, a production calculation module, and a production progress management module. The data output terminals of the incoming material management module and the outgoing material management module are connected to the data input terminal of the product calculation module. The data output terminal of the product calculation module is connected to the second data input terminal of the production progress management module. The first data input terminal of the production progress management module is connected to the business process management module.

[0011] The incoming material management module records the incoming rubber information in real time and synchronizes it with the production calculation module;

[0012] The material output management module records the finished product output information reported by the production equipment in real time and synchronizes it with the product calculation module;

[0013] The output calculation module is connected to the resource database and synchronizes data with the resource database. Based on real-time production data and incoming material information, the output calculation module first cleans and verifies the input raw material information, production plan, equipment status and actual products. If abnormal data is found, the system will automatically generate a warning and notify the manager. Then, based on the real-time production data, the instantaneous output of the current production line is calculated.

[0014] The production progress management module is used to calculate the cumulative production volume from the start of production to the current time, including the quantity of finished products and semi-finished products, and to monitor the production progress in real time. Based on the current production progress and production plan, the module will predict the next output and whether the task can be completed on time based on the current production efficiency, the consumption rate of raw materials, and the operating status of the equipment.

[0015] The resource database includes an equipment production data database, an inventory database, a production plan database, a processing technology database, and a product database.

[0016] The intelligent management method for rubber production based on the aforementioned intelligent management system includes the following steps:

[0017] S1. Based on market demand or user input, a production plan is formulated through the system user interface. The business process management module clarifies the tasks and timetable of each production stage according to the production plan.

[0018] S2. Manage raw material warehousing and achieve real-time monitoring of raw material information through the production calculation service center to ensure that the materials required for production arrive in a timely manner;

[0019] S3. Based on the production plan, the system automatically coordinates the arrangement of equipment and personnel, confirms the availability of raw materials, and carries out comprehensive production preparation.

[0020] S4. Start the production process. The system monitors the entire production process, collects real-time data, and ensures the smooth operation of each link.

[0021] S5. The system automatically collects and stores all data during the production process. Based on this data, the system generates reports for management to analyze and make decisions.

[0022] S6. After completing the production task, the system manages the outbound and delivery of finished products, and generates relevant inventory and outbound reports.

[0023] Compared to existing technologies, the advantages of this invention are as follows: It improves production efficiency, reduces reliance on manual labor, and significantly lowers labor and management costs. The system can automatically execute management tasks, reducing the workload of managers and improving management efficiency. By optimizing production processes and resource allocation, waste is effectively avoided, further reducing operating costs. The system has automated data acquisition capabilities, ensuring data accuracy and completeness, and eliminating errors and omissions in manual recording. Powerful data storage and processing capabilities enable the system to quickly statistically analyze large amounts of data, helping enterprises obtain crucial decision-making information. Based on these data analysis results, managers can make scientific decisions, flexibly adjust production plans, improve quality control measures, and optimize inventory management, thereby enhancing the enterprise's market competitiveness. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a system framework diagram of the present invention. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0027] To illustrate the technical solution described in this invention, specific embodiments are described below.

[0028] Example

[0029] This embodiment provides an intelligent management system for rubber production. Through real-time automated data collection, storage, and analysis, a complete production data chain is established, helping enterprises to accurately monitor and manage data at every stage from raw materials to finished products.

[0030] This system provides enterprises with accurate and timely production data, supports in-depth statistical analysis, and helps them make informed decisions. Based on data analysis results, enterprises can quickly adjust production plans, optimize production processes, improve resource utilization, reduce waste, and ensure consistent and stable product quality. Through data-driven decision support, enterprises can effectively identify bottlenecks and potential problems in the production process, thereby achieving continuous optimization of production processes and driving the rubber production industry towards a more intelligent, efficient, and high-quality direction.

[0031] Please see Figure 1 This intelligent rubber production management system integrates core functions such as user management, production planning management, incoming material management, outgoing material management, production management, warehousing management, equipment management, data recording, and data statistical analysis. Specifically, it includes a system user interface, a business process management module, a production calculation service center, and a resource library. The data output terminal of the system user interface is connected to the data input terminal of the business process management module, the data output terminal of the business process management module is connected to the data input terminal of the production calculation service center, and the data output terminal of the production calculation service center is connected to the data input terminal of the system user interface.

[0032] Users create production plans through the system's user interface.

[0033] The business process management module is used to manage process information in the business process according to the established business specifications. By obtaining the production plan formulated by the user and sending the plan information to the output calculation service center, it can realize real-time monitoring of production progress.

[0034] The production calculation service center includes an incoming material management module, an outgoing material management module, a production calculation module, and a production progress management module. The data output terminals of the incoming material management module and the outgoing material management module are connected to the data input terminal of the product calculation module. The data output terminal of the product calculation module is connected to the second data input terminal of the production progress management module. The first data input terminal of the production progress management module is connected to the business process management module.

[0035] The incoming material management module records the incoming rubber information in real time to ensure sufficient raw materials for production and synchronizes with the production calculation module.

[0036] The material output management module records the finished product output information reported by the production equipment in real time and synchronizes it with the product calculation module.

[0037] The production calculation module is connected to the resource database and synchronizes data with it. Based on real-time production data and incoming material information, the production calculation module first cleans and verifies the input raw material information, production plan, equipment status and actual products. If abnormal data is found (such as equipment shutdown or insufficient raw materials), the system will automatically generate a warning and notify the manager. Then, based on the real-time production data, the module calculates the current production line's instantaneous output.

[0038] The production progress management module is used to statistically analyze the cumulative production volume from the start of production to the current time, including the quantity of finished products and semi-finished products. It provides real-time monitoring of production progress and, based on the current production progress and production plan, predicts the next output and whether the task can be completed on time, taking into account current production efficiency, raw material consumption rates, and equipment operating status. By monitoring production progress in real time, it ensures that the execution of the production plan is synchronized with actual production, allowing managers to adjust the production plan promptly to cope with unforeseen circumstances.

[0039] The resource database includes equipment production data database, inventory database, production plan database, processing technology database, and product database.

[0040] Based on the above-mentioned intelligent management system for rubber production, the intelligent management method for rubber production includes the following steps:

[0041] S1. Based on market demand or user input, a production plan is formulated through the system user interface. The business process management module clarifies the tasks and timetable of each production stage according to the production plan.

[0042] S2. Manage raw material warehousing and achieve real-time monitoring of raw material information through the production calculation service center to ensure that the materials required for production arrive in a timely manner;

[0043] S3. Based on the production plan, the system automatically coordinates the arrangement of equipment and personnel, confirms the availability of raw materials, and carries out comprehensive production preparation.

[0044] S4. Start the production process. The system monitors the entire production process, collects real-time data, and ensures the smooth operation of each link.

[0045] S5. The system automatically collects and stores all data during the production process. Based on this data, the system generates reports for management to analyze and make decisions.

[0046] S6. After completing the production task, the system manages the outbound and delivery of finished products, and generates relevant inventory and outbound reports.

[0047] The present invention has the following beneficial effects:

[0048] (1) It can improve production efficiency, reduce reliance on manual labor, and significantly reduce labor and management costs;

[0049] (2) It can automatically perform management tasks, reduce the workload of managers, and improve management efficiency;

[0050] (3) By optimizing production processes and resource allocation, waste can be effectively avoided and operating costs can be further reduced;

[0051] (4) It has automated data collection capabilities to ensure the accuracy and integrity of the data and eliminate errors and omissions in manual recording;

[0052] (5) Powerful data storage and processing capabilities enable the system to quickly collect and analyze large amounts of data, helping enterprises obtain key decision-making information;

[0053] (6) Based on these data analysis results, managers can make scientific decisions, flexibly adjust production plans, improve quality control measures, and optimize inventory management, thereby enhancing the company's market competitiveness.

[0054] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent management system for rubber production, characterized in that: It includes a system user interface, a business process management module, a production calculation service center, and a resource library. The data output terminal of the system user interface is connected to the data input terminal of the business process management module, the data output terminal of the business process management module is connected to the data input terminal of the production calculation service center, and the data output terminal of the production calculation service center is connected to the data input terminal of the system user interface. Users formulate production plans through the system's user interface; The business process management module manages process information during the business process according to the established business specifications, and obtains the production plan formulated by the user and sends the plan information to the production calculation service center. The production calculation service center includes an incoming material management module, an outgoing material management module, a production calculation module, and a production progress management module. The data output terminals of the incoming material management module and the outgoing material management module are connected to the data input terminal of the product calculation module. The data output terminal of the product calculation module is connected to the second data input terminal of the production progress management module. The first data input terminal of the production progress management module is connected to the business process management module. The incoming material management module records the incoming rubber information in real time and synchronizes it with the production calculation module; The material output management module records the finished product output information reported by the production equipment in real time and synchronizes it with the product calculation module; The output calculation module is connected to the resource database and synchronizes data with the resource database. Based on real-time production data and incoming material information, the output calculation module first cleans and verifies the input raw material information, production plan, equipment status and actual products. If abnormal data is found, the system will automatically generate a warning and notify the manager. Then, based on the real-time production data, the instantaneous output of the current production line is calculated. The production progress management module is used to calculate the cumulative production volume from the start of production to the current time, including the quantity of finished products and semi-finished products, and to monitor the production progress in real time. Based on the current production progress and production plan, the module will predict the next output and whether the task can be completed on time based on the current production efficiency, the consumption rate of raw materials, and the operating status of the equipment.

2. The intelligent management system for rubber production according to claim 1, characterized in that: The resource database includes an equipment production data database, an inventory database, a production plan database, a processing technology database, and a product database.

3. A method for intelligent management of rubber production according to the intelligent management system for rubber production as described in claim 1 or 2, characterized in that, Includes the following steps: S1. Based on market demand or user input, a production plan is formulated through the system user interface. The business process management module clarifies the tasks and timetable of each production stage according to the production plan. S2. Manage raw material warehousing and achieve real-time monitoring of raw material information through the production calculation service center to ensure that the materials required for production arrive in a timely manner; S3. Based on the production plan, the system automatically coordinates the arrangement of equipment and personnel, confirms the availability of raw materials, and carries out comprehensive production preparation. S4. Start the production process. The system monitors the entire production process, collects real-time data, and ensures the smooth operation of each link. S5. The system automatically collects and stores all data during the production process. Based on this data, the system generates reports for management to analyze and make decisions. S6. After completing the production task, the system manages the outbound and delivery of finished products, and generates relevant inventory and outbound reports.

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