Numerical control gantry linear guide rail forming grinding machine
By designing a separation and recycling mechanism in a CNC gantry linear guide forming grinder, the problem of separating waste material and metal chips during the grinding process is solved, achieving efficient separation and recycling of waste material and metal chips, improving the circulation quality of coolant and the utilization efficiency of the grinder.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- NANJING NANTE PRECISE MASCH CO LTD
- Filing Date
- 2026-02-13
- Publication Date
- 2026-04-24
AI Technical Summary
The existing technology lacks a structure that can separate the waste and metal chips generated during the grinding process in real time, which leads to a decrease in the quality of coolant circulation.
A CNC gantry linear guide forming grinding machine was designed, comprising a grinding machine body, a separation mechanism, and a recycling mechanism. Through a structure composed of a transmission component, a guiding component, a cleaning component, and a separation component, the machine achieves the separation and recycling of waste materials and metal chips. The metal chips are adsorbed and separated by a magnetic rod, and the recycling box stores the waste materials and coolant.
It enables real-time separation and recycling of waste materials and metal chips during the grinding process, improving the circulation quality of coolant and enhancing the efficiency and lifespan of the grinding machine.
Smart Images

Figure CN121912291A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of grinding technology, specifically to a CNC gantry linear guide forming grinding machine. Background Technology
[0002] As is well known, the CNC gantry linear guide forming grinding machine is a key piece of equipment for high-precision guideway processing. Relying on CNC technology, gantry structure design and forming grinding principle, it integrates precision transmission system, adaptive grinding control technology and high-rigidity bed structure. It can realize automated and high-precision grinding of complex forming surfaces such as working surfaces and grooves of linear guideways, meet the stringent requirements of high-end equipment manufacturing for the dimensional accuracy, form and position tolerance and surface quality of guideway components, and is widely used in the processing of core components in machine tools, automation equipment and other fields.
[0003] A search revealed a Chinese patent for a gantry-type precision linear guide grinding machine, application publication number CN114346827B. This patent includes a gantry-type grinding machine body, with a loading base and a unloading base fixedly mounted at both ends. The loading base has a loading mechanism on its surface, and the unloading base has a unloading mechanism on its surface. The loading mechanism enables automatic product loading, followed by locking to secure the processed product. A drive assembly then lifts and adjusts the product's angle, and finally, the unloading mechanism unloads the product. This achieves automatic loading and unloading, eliminating the need for manual operation and improving processing efficiency. Furthermore, the drive assembly provides cushioning and protection to the lifting cylinder during product lifting, extending the overall service life.
[0004] When shaping and grinding linear guides, a grinding machine is used to grind their surface. The problem with existing technology is that, due to the lack of a structure to separate the waste material and metal chips generated during the grinding process in real time, it is impossible to separate the waste material and metal chips in real time during the grinding process, which reduces the quality of coolant circulation. Summary of the Invention
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this invention provides a CNC gantry linear guide forming grinding machine, which has a structure that separates waste materials and metal chips generated during grinding in real time. Therefore, it can separate waste materials and metal chips in real time during grinding, thus improving the quality of coolant circulation.
[0007] (II) Technical Solution
[0008] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a CNC gantry linear guide forming grinding machine, comprising a grinding machine body, a separation mechanism, and a recovery mechanism, characterized in that: the separation mechanism is located at the bottom of the inner side of the grinding machine body, the recovery mechanism is located inside the separation mechanism, the separation mechanism includes a transmission component, a guide component, a cleaning component, and a separation component, the transmission component is located inside the grinding machine body, the guide component is located inside the transmission component, the cleaning component is located at the bottom of the guide component, the separation component is located inside the transmission component, the recovery mechanism includes a storage component, a conveying component, a limiting component, a diversion component, and a discharge component, the storage component is located inside the transmission component, the conveying component is located on the surface of the storage component, the limiting component is located on the front and rear sides of both sides of the storage component, the diversion component is located on both sides of the inner side of the storage component, and the discharge component is located on the front and rear sides of the inner side of the diversion component.
[0009] By adopting the above technical solution, a grinding machine body, a separation mechanism, and a recycling mechanism are set up. The grinding machine body is a CNC gantry grinding machine in the prior art, with a built-in PLC control terminal and grinding structure, which can perform grinding processing on linear guideways. The separation mechanism can provide support for the linear guideways and can grind the linear guideways into shape in the grinding structure inside the grinding machine body by repeatedly moving left and right. At the same time, it can drive the recycling mechanism to repeatedly move left and right, so that it can automatically transport the separated metal chips and waste. The recycling mechanism can recover the metal chips and waste generated during the grinding process and can separate the metal chips from the waste.
[0010] The present invention is further configured such that: the transmission assembly includes a bed frame, a limiting plate and an electric lead screw, the bed frame is bolted to both sides of the grinding machine body, the two limiting plates are respectively bolted to both sides of the top of the bed frame, and the electric lead screw is installed between the opposite sides of the limiting plates.
[0011] By adopting the above technical solution, the position of the guide component can be adjusted left and right by setting up a transmission component, a conveying structure consisting of a bed frame, a limiting plate, and an electric lead screw. The support structure consisting of the bed frame and the limiting plate can provide a limit for the electric lead screw, which can drive the guide component to move left and right in a threaded manner.
[0012] The present invention is further configured such that: the guide assembly includes a guide frame, a guide rod, and a mounting base; the guide frame is bolted to the bottom between opposite sides of the limiting plates; the guide rod is bolted to the front side between opposite sides of the limiting plates; the mounting base is threaded to the surface of the electric lead screw; and the side of the mounting base away from the electric lead screw is slidably connected to the surface of the guide rod.
[0013] By adopting the above technical solution, the guide rail can be limited by setting a guide component, a guide frame, a guide rod, and a mounting base to form a guide rail limiting structure. As the electric screw drives the guide rail to move synchronously, the guide frame and guide rod form a guide structure to limit the mounting base and allow it to move left and right along the electric screw, while moving along the guide rod and guide frame. The mounting base can limit the guide rail and drive it to move synchronously.
[0014] The present invention is further configured such that: the cleaning component includes a movable plate, a transmission plate and a scraper, the movable plate is bolted to the bottom of the mounting base, the transmission plate is bolted to the front and rear sides of the movable plate, and the scraper is welded to both sides of the transmission plate.
[0015] By adopting the above technical solution, and by setting up a cleaning component, a cleaning structure consisting of a moving plate, a transmission plate, and a scraper, the waste on the storage component and the metal debris on the separation component can be transported into the storage component and the diversion component, respectively. By using a fixed structure consisting of a moving plate and a transmission plate, the scraper can be fixed to the bottom of the mounting base, so that it moves synchronously with the mounting base. The scraper can clean the waste accumulated on the storage component and can also send the metal debris on the surface of the separation component into the diversion component.
[0016] The present invention is further configured such that: the separation assembly includes a limiting plate, a discharge rod and a magnetic rod, the four limiting plates are respectively bolted to both sides of the top of the bed frame, the discharge rod is bolted to the opposite side of the limiting plate, the magnetic rod is bolted between the opposite sides of the discharge rod, and the surface of the magnetic rod is slidably connected to the inner side of the scraper.
[0017] By adopting the above technical solution, and by setting up a separation component, a metal debris separation structure composed of a limiting plate, a discharge rod, and a magnetic rod, the waste and metal debris generated during the grinding process can be separated. The limiting plate fixes the discharge rod to both sides of the bed frame, which can limit the magnetic rod and allow the scraper to move left and right repeatedly along the magnetic rod, thereby repeatedly conveying the metal debris attracted by the magnetic rod to both sides. This allows the metal debris to move from the magnetic rod to the discharge rod. Since the discharge rod does not have magnetic force, the metal debris will fall into the diversion component after losing the attraction of the magnetic rod, thus realizing the separation and recycling of metal debris.
[0018] The present invention is further configured such that: the storage component includes a recycling bin, a positioning frame, and an interception net; the recycling bin is bolted to the top of the bed frame; the positioning frame is bolted to the front and rear sides of the inside of the recycling bin; and the interception net is bolted to the inside of the positioning frame.
[0019] By adopting the above technical solution, and by setting up a storage component, the recycling bin, together with the positioning frame and the interception net, can form a waste recycling structure that can recycle coolant and waste. The recycling bin provides temporary storage for coolant and waste, and can store waste and coolant inside for subsequent recycling and cleaning. The positioning frame can fix the interception net inside the recycling bin, so that the interception net can temporarily intercept metal debris and waste, giving the magnet rod time to attract metal debris.
[0020] The present invention is further configured such that: the conveying assembly includes an intercepting baffle, a limiting baffle, and a diverting plate; the intercepting baffle is bolted to the front and rear sides of the top of the recycling bin; the four limiting baffles are bolted to the front and rear sides of the intercepting baffle respectively; and the diverting plate is bolted to the bottom of the inner side of the limiting baffle.
[0021] By adopting the above technical solution, the coolant interception structure composed of the conveying component, the intercepting baffle, the limiting baffle, and the diverting plate can intercept the coolant and the waste and metal debris inside it. The intercepting baffle intercepts the coolant, waste and metal debris splashed at the grinding structure of the grinding machine body and can introduce the coolant into the recovery tank. The limiting baffle can intercept the coolant and the waste and metal debris leaking from the front and rear sides of the mounting base during the movement and convey them into the intercepting baffle through the diverting plate.
[0022] The present invention is further configured such that: the limiting component includes a fixed baffle, a box cover and a box lock, the four fixed baffles are respectively bolted to the front and rear sides of the recycling box, the box cover is rotatably connected to the top of the fixed baffles, and the box lock is installed on the front side of the box cover.
[0023] By adopting the above technical solution, the opening and closing structure composed of a limiting component, a fixed baffle, a lid, and a lock can be set to open and close the recycling bin, thereby facilitating the removal of the discharge component. By limiting the lid with the fixed baffle, the lid can be positioned above the diversion component. When the lid is unlocked and opened by the lock, the recycling bin can be opened, allowing the discharge component to be removed. After the lid is closed, the recycling bin can be made into a closed state.
[0024] The present invention is further configured such that: the diversion assembly includes a storage box, an arc-shaped separation plate and a positioning plate, the two storage boxes are respectively disposed on both sides of the inner side of the recycling bin, the arc-shaped separation plate is welded to the bottom of the inner side of the storage box, the positioning plate is respectively snapped into the bottom of the front and rear sides of the storage box, and the bottom of the positioning plate is bolted to both sides of the inner side of the recycling bin.
[0025] By adopting the above technical solution, the metal scrap storage structure composed of a diversion component, a storage box, an arc-shaped separation plate, and a positioning plate can temporarily store metal scrap and guide it to the discharge component. The storage box allows the metal scrap to be temporarily stored and placed on the positioning plate, making it easy to remove and maintain the storage box later. The arc-shaped separation plate, through its own arc design, causes the metal scrap to impact and vibrate as it falls from the unloading rod into the storage box, allowing the metal scrap to be conveyed to the discharge components on both sides by gravity.
[0026] The present invention is further configured such that: the discharge assembly includes a collection box, a baffle plate and a handle, the two collection boxes are respectively disposed on the front and rear sides of the inner side of the storage box, the baffle plate is welded to the two sides of the collection box, and the handle is welded to the top of the collection box.
[0027] By adopting the above technical solution, the metal scrap recycling structure consisting of a discharge component, a collection box, a baffle plate, and a handle can temporarily store metal scrap and facilitate the gradual removal of metal scrap in stages. The collection box and the baffle plate form a bucket-shaped recycling structure to store metal scrap, and the handle makes it easy for users to hold and remove the collection box and the baffle plate along with the stored metal scrap from the open lid for cleaning.
[0028] (III) Beneficial Effects
[0029] Compared with the prior art, the present invention provides a CNC gantry linear guide forming grinding machine, which has the following beneficial effects: This CNC gantry linear guide forming grinding machine, by setting a separation mechanism, allows the transmission component, guide component, cleaning component, and separation component to form a structure that drives the linear guide to move. It can provide support for the linear guide and grind the linear guide into shape in the grinding structure within the grinding machine body by repeatedly moving left and right. The position of the guide component can be adjusted left and right by the conveying structure composed of the bed frame, limit plate, and electric screw. The guide rail can be limited by the guide rail limiting structure composed of the guide frame, guide rod, and mounting seat. The guide rail moves synchronously with the electric screw. The cleaning structure composed of the moving plate, transmission plate, and scraper can transport the waste material on the storage component and the metal chips on the separation component into the storage component and the diversion component, respectively. The metal chip separation structure composed of the limiting plate, unloading rod, and magnetic rod can separate the waste material and metal chips generated during the grinding process. This CNC gantry linear guide forming grinding machine, through the setting of a recycling mechanism, has a storage component that can form a waste separation and recycling structure with a conveying component, a limiting component, a diversion component, and a discharge component. It can recycle metal chips and waste generated during the grinding process and separate the metal chips from the waste. A waste recycling structure composed of a recycling box, a positioning frame, and an intercepting net can recycle coolant and waste. A coolant interception structure composed of an intercepting baffle, a limiting baffle, and a diversion plate can intercept the coolant, as well as the waste and metal chips inside. An opening and closing structure composed of a fixed baffle, a box cover, and a box lock can open and close the recycling box, facilitating the removal of the discharge component. A metal chip storage structure composed of a storage box, an arc-shaped separation plate, and a positioning plate can temporarily store metal chips and guide them to the discharge component. A metal chip recycling structure composed of a collection box, a baffle plate, and a handle can temporarily store metal chips and facilitate their gradual removal in stages. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the separation mechanism in this invention; Figure 3 This is a schematic diagram of the transmission component in this invention; Figure 4 This is a schematic diagram of the guide component in the present invention; Figure 5 This is a schematic diagram of the structure of the cleaning component and the separation component in this invention; Figure 6 This is a schematic diagram of the recycling mechanism in this invention; Figure 7 This is a schematic diagram of the structure of the storage component and the conveying component in this invention; Figure 8 This is a schematic diagram of the limiting component in this invention; Figure 9 This is a schematic diagram of the flow diversion component and the discharge component in this invention.
[0031] In the diagram: 1. Grinding machine body; 2. Separation mechanism; 21. Transmission assembly; 211. Bed frame; 212. Limiting plate; 213. Electric lead screw; 22. Guide assembly; 221. Guide frame; 222. Guide rod; 223. Mounting base; 23. Cleaning assembly; 231. Moving plate; 232. Transmission plate; 233. Scraper; 24. Separation assembly; 241. Limiting plate; 242. Unloading rod; 243. Magnetic rod; 3. Recovery mechanism; 31. Storage Storage components; 311, Recycling bin; 312, Positioning frame; 313, Interception net; 32, Conveying component; 321, Interception baffle; 322, Limiting baffle; 323, Diverting plate; 33, Limiting component; 331, Fixing baffle; 332, Box cover; 333, Box lock; 34, Diverting component; 341, Storage box; 342, Curved separation plate; 343, Positioning plate; 35, Discharge component; 351, Collection box; 352, Blocking plate; 353, Handle. Detailed Implementation
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] Example 1
[0034] Please see Figure 1-5A CNC gantry linear guide forming grinding machine includes a grinding machine body 1 and a separation mechanism 2. The separation mechanism 2 includes a transmission assembly 21, a guide assembly 22, a cleaning assembly 23, and a separation assembly 24. The transmission assembly 21 is located inside the grinding machine body 1, the guide assembly 22 is located inside the transmission assembly 21, the cleaning assembly 23 is located at the bottom of the guide assembly 22, and the separation assembly 24 is located inside the transmission assembly 21. By setting the separation mechanism 2, the transmission assembly 21, the guide assembly 22, the cleaning assembly 23, and the separation assembly 24 can form a structure that drives the linear guide to move, providing support for the linear guide. Furthermore, the linear guide can be ground and shaped within the grinding structure of the grinding machine body 1 by repeatedly moving left and right. The conveying structure composed of the bed frame 211, the limiting plate 212, and the electric lead screw 213 can adjust the position of the guide component 22 left and right. The guide rail limiting structure composed of the guide frame 221, the guide rod 222, and the mounting base 223 can limit the guide rail. The guide rail moves synchronously with the electric lead screw 213. The cleaning structure composed of the moving plate 231, the transmission plate 232, and the scraper 233 can convey the waste material on the storage component 31 and the metal chips on the separation component 24 into the storage component 31 and the diversion component 34, respectively. The metal chip separation structure composed of the limiting plate 241, the unloading rod 242, and the magnet rod 243 can separate the waste material and metal chips generated during the grinding process.
[0035] The transmission assembly 21 includes a bed frame 211, a limiting plate 212, and an electric lead screw 213. The bed frame 211 is bolted to both sides of the grinding machine body 1. The two limiting plates 212 are bolted to both sides of the top of the bed frame 211. The electric lead screw 213 is installed between the opposite sides of the limiting plates 212. By setting the transmission assembly 21, the conveying structure composed of the bed frame 211, the limiting plate 212, and the electric lead screw 213 can adjust the position of the guide assembly 22 left and right. The support structure composed of the bed frame 211 and the limiting plate 212 can provide a limit for the electric lead screw 213. The electric lead screw 213 can drive the guide assembly 22 to move left and right in a threaded manner.
[0036] The guide assembly 22 includes a guide frame 221, a guide rod 222, and a mounting base 223. The guide frame 221 is bolted to the bottom between opposite sides of the limiting plate 212. The guide rod 222 is bolted to the front side between opposite sides of the limiting plate 212. The mounting base 223 is threaded to the surface of the electric lead screw 213. The side of the mounting base 223 away from the electric lead screw 213 is slidably connected to the surface of the guide rod 222. By setting the guide assembly 22, the guide rail limiting structure composed of the guide frame 221, the guide rod 222, and the mounting base 223 can limit the guide rail. As the electric lead screw 213 drives the guide rail to move synchronously, the guide structure composed of the guide frame 221 and the guide rod 222 can provide a limit for the mounting base 223, allowing it to move left and right threadedly with the electric lead screw 213, while also moving along the guide rod 222 and the guide frame 221. The mounting base 223 can limit the guide rail and drive it to move synchronously.
[0037] The cleaning component 23 includes a moving plate 231, a transmission plate 232, and a scraper 233. The moving plate 231 is bolted to the bottom of the mounting base 223, the transmission plate 232 is bolted to the front and rear sides of the moving plate 231, and the scraper 233 is welded to both sides of the transmission plate 232. By setting up the cleaning component 23, the cleaning structure composed of the moving plate 231, the transmission plate 232, and the scraper 233 can transport the waste on the storage component 31 and the metal debris on the separation component 24 into the storage component 31 and the diversion component 34, respectively. The scraper 233 can be fixed to the bottom of the mounting base 223 by the fixed structure composed of the moving plate 231 and the transmission plate 232, so that it moves synchronously with the mounting base 223. The scraper 233 can clean the waste accumulated on the storage component 31 and can also send the metal debris on the surface of the separation component 24 into the diversion component 34.
[0038] The separation assembly 24 includes a limiting plate 241, a discharge rod 242, and a magnetic rod 243. The four limiting plates 241 are bolted to both sides of the top of the bed frame 211. The discharge rod 242 is bolted to the opposite side of the limiting plates 241, and the magnetic rod 243 is bolted between the opposite sides of the discharge rod 242. The surface of the magnetic rod 243 is slidably connected to the inner side of the scraper 233. By setting the separation assembly 24, the metal chip separation structure composed of the limiting plate 241, the discharge rod 242, and the magnetic rod 243 can separate the waste generated during the grinding process. Material and metal scrap are separated. The unloading rod 242 is fixed to both sides of the bed frame 211 by the limiting plate 241, which can limit the magnetic rod 243. The scraper 233 can move left and right repeatedly along the magnetic rod 243, thereby repeatedly conveying the metal scrap attracted by the magnetic rod 243 to both sides. This allows the metal scrap to move from the magnetic rod 243 to the unloading rod 242. Since the unloading rod 242 has no magnetic force, the metal scrap will fall into the diversion component 34 after losing the attraction of the magnetic rod 243, thus realizing the separation and recycling of metal scrap.
[0039] The working principle of this embodiment is as follows: First, the linear guide rail is installed on the mounting base 223. Then, the electric lead screw 213 drives the mounting base 223 to move left and right. The grinding machine body 1 controls the grinding structure to grind the linear guide rail through the built-in PLC control terminal. During the grinding process, the waste and metal chips generated will flow into the recovery box 311 along with the coolant. The magnetic rod 243 will attract the metal chips, and the remaining waste will fall onto the interception net 313. Then, the moving plate 231 will move along with the mounting base 223. The drive plate 232 drives the scraper 233, which moves along the magnetic rod 243 toward the unloading rod 242. During the movement, the scraper scrapes the waste evenly on the surface of the interception net 313. The waste gradually falls through the interception net 313 into the recycling box 311. Under the magnetic attraction of the magnetic rod 243 and the push of the scraper 233, the metal debris gradually accumulates in a ring on the surface of the magnetic rod 243. When it moves to the unloading rod 242, it falls onto the arc-shaped separation plate 342 in the storage box 341 due to its own gravity and the loss of magnetic attraction.
[0040] Example 2
[0041] refer to Figure 6-9A CNC gantry linear guide forming grinding machine also includes a recycling mechanism 3. The recycling mechanism 3 includes a storage component 31, a conveying component 32, a limiting component 33, a diverting component 34, and a discharging component 35. The storage component 31 is located inside the transmission component 21, the conveying component 32 is located on the surface of the storage component 31, the limiting component 33 is located on the front and rear sides of both sides of the storage component 31, the diverting component 34 is located on both sides of the inner side of the storage component 31, and the discharging component 35 is located on the front and rear sides of the inner side of the diverting component 34. By setting the recycling mechanism 3, the storage component 31, together with the conveying component 32, the limiting component 33, the diverting component 34, and the discharging component 35, can form a structure for separating and recycling waste materials. This allows for the recycling of metal shavings and waste materials generated during the grinding process, and the separation of metal shavings from waste materials. The recycling box 311 can be connected to the positioning frame 3. The waste recycling structure composed of 12 and interception net 313 can recycle coolant and waste. The coolant interception structure composed of interception baffle 321, limit baffle 322 and diversion plate 323 can intercept coolant and its internal waste and metal scrap. The opening and closing structure composed of fixed baffle 331, box cover 332 and box lock 333 can open and close the recycling box 311, so as to facilitate the removal of the discharge component 35. The metal scrap storage structure composed of storage box 341, arc surface separation plate 342 and positioning plate 343 can temporarily store metal scrap and guide the metal scrap to the discharge component 35. The metal scrap recycling structure composed of collection box 351, baffle plate 352 and handle 353 can temporarily store metal scrap and facilitate the gradual removal of metal scrap in stages.
[0042] The storage component 31 includes a recycling bin 311, a positioning frame 312, and an intercepting net 313. The recycling bin 311 is bolted to the top of the bed frame 211. The positioning frame 312 is bolted to the front and rear sides of the inside of the recycling bin 311. The intercepting net 313 is bolted to the inside of the positioning frame 312. By setting up the storage component 31, the recycling bin 311, together with the positioning frame 312 and the intercepting net 313, can form a waste recycling structure that can recycle coolant and waste. The recycling bin 311 provides temporary storage for coolant and waste, allowing them to be stored for subsequent recycling and cleaning. The positioning frame 312 can fix the intercepting net 313 inside the recycling bin 311, allowing the intercepting net 313 to temporarily intercept metal debris and waste, providing time for the magnet rod 243 to adsorb metal debris.
[0043] The conveying assembly 32 includes an intercepting baffle 321, a limiting baffle 322, and a diverting plate 323. The intercepting baffle 321 is bolted to the front and rear sides of the top of the recycling bin 311. The four limiting baffles 322 are bolted to the front and rear sides of the intercepting baffle 321, respectively. The diverting plate 323 is bolted to the bottom of the inner side of the limiting baffle 322. By setting the conveying assembly 32, the coolant interception structure composed of the intercepting baffle 321, the limiting baffle 322, and the diverting plate 323 can intercept the coolant and the waste and metal debris inside it. The intercepting baffle 321 intercepts the coolant, waste and metal debris splashed at the grinding structure of the grinding machine body 1 and introduces the coolant into the recycling bin 311. The limiting baffle 322 can intercept the coolant and the waste and metal debris leaking from the mounting base 223 to the front and rear sides during the movement of the mounting base 223 and convey it into the intercepting baffle 321 through the diverting plate 323.
[0044] The limiting component 33 includes a fixed baffle 331, a box cover 332, and a box lock 333. The four fixed baffles 331 are bolted to the front and rear sides of the recycling box 311 respectively. The box cover 332 is rotatably connected to the top of the fixed baffles 331. The box lock 333 is installed on the front side of the box cover 332. By setting the limiting component 33, the opening and closing structure formed by the fixed baffles 331, the box cover 332, and the box lock 333 can open and close the recycling box 311, thereby facilitating the removal of the discharge component 35. By limiting the box cover 332 with the fixed baffles 331, the box cover 332 can be positioned above the diversion component 34. When the box cover 332 is unlocked and opened by the box lock 333, the recycling box 311 can be opened, thereby allowing the discharge component 35 to be removed. After the box cover 332 is closed, the recycling box 311 can be closed.
[0045] The diversion assembly 34 includes a storage box 341, an arc-shaped separation plate 342, and a positioning plate 343. Two storage boxes 341 are respectively located on both sides of the inner side of the recycling bin 311. The arc-shaped separation plate 342 is welded to the bottom of the inner side of the storage box 341. The positioning plate 343 is respectively snapped into the bottom of the front and rear sides of the storage box 341. The bottom of the positioning plate 343 is bolted to both sides of the inner side of the recycling bin 311. By setting up the diversion assembly 34, the metal scraps formed by the storage box 341, the arc-shaped separation plate 342, and the positioning plate 343 are diverted. The storage structure can temporarily store metal scraps and guide them to the discharge assembly 35. The storage box 341 can be placed on the positioning plate 343 for easy removal and maintenance later. The curved separation plate 342 can use its own curved design to cause the metal scraps to be impacted and vibrated as they fall from the unloading rod 242 into the storage box 341, allowing the metal scraps to be conveyed to the discharge assemblies 35 on both sides by gravity.
[0046] The discharge assembly 35 includes a collection box 351, a baffle plate 352, and a handle 353. The two collection boxes 351 are respectively located on the front and rear sides of the inner side of the storage box 341. The baffle plate 352 is welded to both sides of the collection box 351, and the handle 353 is welded to the top of the collection box 351. By setting up the discharge assembly 35, the metal scrap recycling structure composed of the collection box 351, the baffle plate 352, and the handle 353 can temporarily store metal scrap and facilitate the gradual removal of metal scrap in stages. The bucket-shaped recycling structure composed of the collection box 351 and the baffle plate 352 can store metal scrap. The handle 353 makes it easy for the user to hold and remove the collection box 351 and the baffle plate 352 along with the stored metal scrap from the open box cover 332 for cleaning.
[0047] The working principle of this embodiment is as follows: First, during the grinding and forming process of the linear guide rail, the splashed coolant is blocked by the intercepting baffle 321 and flows into the recovery tank 311 along the intercepting baffle 321. As the mounting base 223 moves, the leaking coolant is blocked by the limiting baffle 322 and introduced into the intercepting baffle 321 through the inclined guide plate 323, and finally flows onto the interception net 313. When metal debris falls onto the arc-shaped separation plate 342, it will impact itself due to contact with the arc-shaped separation plate 342, and due to the inertia generated by the impact... The metal fragments scattered to the front and back sides of the storage box 341 eventually fall into the collection box 351. The metal fragments remaining on the curved separation plate 342 will move into the collection box 351 along with the impact of the subsequent falling metal fragments, or gradually move into the collection box 351 along with the slope of the curved separation plate 342 due to the vibration generated by the impact. Finally, unlock the box lock 333, open the box cover 332, take out the metal fragments from the collection box 351 and recycle them, put the collection box 351 back, close the box cover 332, and lock the box lock 333.
[0048] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. Those skilled in the art can make modifications to this embodiment without contributing any inventive step after reading this specification. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A CNC gantry linear guide forming grinding machine, comprising a grinding machine body (1), a separation mechanism (2), and a recovery mechanism (3), characterized in that: The separation mechanism (2) is located at the bottom inside the grinding machine body (1), and the recovery mechanism (3) is located inside the separation mechanism (2). The separation mechanism (2) includes a transmission assembly (21), a guide assembly (22), a cleaning assembly (23), and a separation assembly (24). The transmission assembly (21) is located inside the grinding machine body (1), the guide assembly (22) is located inside the transmission assembly (21), the cleaning assembly (23) is located at the bottom of the guide assembly (22), and the separation assembly (24) is located inside the transmission assembly (21). The recycling mechanism (3) includes a storage component (31), a conveying component (32), a limiting component (33), a diversion component (34), and a discharge component (35). The storage component (31) is located inside the transmission component (21). The conveying component (32) is located on the surface of the storage component (31). The limiting component (33) is located on the front and rear sides of both sides of the storage component (31). The diversion component (34) is located on both sides inside the storage component (31). The discharge component (35) is located on the front and rear sides inside the diversion component (34).
2. The CNC gantry linear guide forming grinding machine according to claim 1, characterized in that: The transmission assembly (21) includes a bed frame (211), a limiting plate (212), and an electric lead screw (213). The bed frame (211) is bolted to both sides of the grinding machine body (1). The two limiting plates (212) are bolted to both sides of the top of the bed frame (211), and the electric lead screw (213) is installed between the opposite sides of the limiting plates (212).
3. A CNC gantry linear guide forming grinding machine according to claim 2, characterized in that: The guide assembly (22) includes a guide frame (221), a guide rod (222), and a mounting base (223). The guide frame (221) is bolted to the bottom between opposite sides of the limiting plate (212). The guide rod (222) is bolted to the front side between opposite sides of the limiting plate (212). The mounting base (223) is threaded to the surface of the electric lead screw (213). The side of the mounting base (223) away from the electric lead screw (213) is slidably connected to the surface of the guide rod (222).
4. A CNC gantry linear guide forming grinding machine according to claim 3, characterized in that: The cleaning assembly (23) includes a movable plate (231), a transmission plate (232), and a scraper (233). The movable plate (231) is bolted to the bottom of the mounting base (223), the transmission plate (232) is bolted to the front and rear sides of the movable plate (231), and the scraper (233) is welded to both sides of the transmission plate (232).
5. A CNC gantry linear guide forming grinding machine according to claim 4, characterized in that: The separation assembly (24) includes a limiting plate (241), a discharge rod (242), and a magnet rod (243). The four limiting plates (241) are bolted to the two sides of the top of the bed frame (211). The discharge rod (242) is bolted to the opposite side of the limiting plate (241). The magnet rod (243) is bolted between the opposite sides of the discharge rod (242). The surface of the magnet rod (243) is slidably connected to the inner side of the scraper (233).
6. A CNC gantry linear guide forming grinding machine according to claim 2, characterized in that: The storage assembly (31) includes a recycling bin (311), a positioning frame (312), and an interception net (313). The recycling bin (311) is bolted to the top of the bed frame (211), the positioning frame (312) is bolted to the front and rear sides of the inside of the recycling bin (311), and the interception net (313) is bolted to the inside of the positioning frame (312).
7. A CNC gantry linear guide forming grinding machine according to claim 6, characterized in that: The conveying assembly (32) includes an intercepting baffle (321), a limiting baffle (322), and a diversion plate (323). The intercepting baffle (321) is bolted to the front and rear sides of the top of the recycling bin (311). The four limiting baffles (322) are bolted to the front and rear sides of the intercepting baffle (321) respectively. The diversion plate (323) is bolted to the bottom of the inner side of the limiting baffle (322).
8. A CNC gantry linear guide forming grinding machine according to claim 6, characterized in that: The limiting component (33) includes a fixed baffle (331), a box cover (332), and a box lock (333). The four fixed baffles (331) are bolted to the front and rear sides of the recycling box (311), respectively. The box cover (332) is rotatably connected to the top of the fixed baffles (331), and the box lock (333) is installed on the front side of the box cover (332).
9. A CNC gantry linear guide forming grinding machine according to claim 6, characterized in that: The diversion assembly (34) includes a storage box (341), an arc-shaped separation plate (342), and a positioning plate (343). The two storage boxes (341) are respectively located on both sides of the inner side of the recycling box (311). The arc-shaped separation plate (342) is welded to the bottom of the inner side of the storage box (341). The positioning plate (343) is respectively snapped into the bottom of the front and rear sides of the storage box (341). The bottom of the positioning plate (343) is bolted to the two sides of the inner side of the recycling box (311).
10. A CNC gantry linear guide forming grinding machine according to claim 9, characterized in that: The discharge assembly (35) includes a collection box (351), a baffle plate (352), and a handle (353). The two collection boxes (351) are respectively located on the front and rear sides of the inner side of the storage box (341). The baffle plate (352) is welded to both sides of the collection box (351), and the handle (353) is welded to the top of the collection box (351).
Citation Information
Patent Citations
Gantry type precision linear guide grinder
CN114346827B