Grinding device for exterior of wire rod
By designing a grinding device that attracts and recycles abrasive materials using an electromagnetic field, the problem of multiple processing steps required in wire grinding devices has been solved. This achieves stable and efficient full-ring grinding and abrasive cleaning, improving grinding quality and practicality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- KUN MING XIAO GE JI DIAN YOU XIAN GONG SI
- Filing Date
- 2024-01-15
- Publication Date
- 2026-05-05
AI Technical Summary
Existing wire grinding equipment suffers from limited contact range between a single abrasive belt ring and the wire surface, requiring multiple grinding operations and making it difficult to achieve full-ring processing. Furthermore, the grinding quality is unstable, abrasive cleaning is difficult, and its practicality needs to be improved.
A grinding device including a transmission mechanism, a processing box, a fixed coil, and a lifting coil was designed. The device attracts abrasive material to gather through an electromagnetic field, achieving single full-loop processing of the wire. The abrasive material is cleaned and recycled through the cooperation of a filter plate and a guide collection box. The lead wire structure and winding structure ensure the smooth guidance and storage of the wire.
It achieves complete single-cycle processing of wires, with stable processing quality, convenient abrasive cleaning, reduced frequency of manual maintenance, and improved practicality of the grinding device.
Smart Images

Figure CN121973084A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of grinding equipment technology, and more specifically to a grinding device for the exterior of wire. Background Technology
[0002] As is well known, wire rod is the smallest type of hot-rolled steel in terms of cross-sectional dimensions. It generally refers to hot-rolled round steel or shaped steel with a diameter of 5-60mm. Since it is delivered in coiled form, it is collectively referred to as wire rod or wire bar. Because the atmosphere contains oxygen, wire rod is inevitably affected by the environment and corroded during transportation and storage. Therefore, when using wire rod, especially in environments with high requirements for wire rod quality, it is usually necessary to perform rust removal operations on the surface of the wire rod. Therefore, we propose a grinding device for the external surface of wire rod to assist in the treatment of wire rod with surface rust.
[0003] A search revealed that Chinese patent application number CN201620291102.8 discloses a belt grinding machine for removing rust from wire. The general description includes a transmission mechanism mounted on a frame to drive two rotating discs to rotate synchronously. Two grinding units with identical functions and structures are respectively arranged on the front and rear rotating discs. Each grinding unit includes a belt frame consisting of a drive wheel mechanism, a support wheel axle mechanism, and a tension wheel mechanism arranged in a triangular pattern to drive the belt ring to rotate and grind the wire for rust removal. The belt frame is located outside the belt ring. The semi-cylindrical support plate device between the side, drive wheel mechanism and tension wheel mechanism is used to support the sanding belt ring and the wire in a tight fit. The sanding belt frame and sanding belt ring revolve around the wire under the rotation of the rotating disk. The wire enters through the wire guide mold set at the front end of the semi-cylindrical support plate device located at the front end of the transmission mechanism and the wire guide hole in the center of the rotating disk, and exits through the wire insertion hole set at the rear end of the transmission mechanism and the wire insertion hole set at the top of the semi-cylindrical support plate device. In use, the rust layer on the surface of the wire is treated by the sanding belt ring grinding relative to the wire.
[0004] While the aforementioned existing technical solutions can perform grinding operations relative to the outside of the wire to remove rust, they are limited by the contact range between a single abrasive belt ring and the wire surface in a single operation. This requires the use of multiple abrasive belt rings to perform grinding operations relative to the wire in sequence to complete the full-circle grinding operation of the entire outside of the wire. This places high demands on the coordination of the multiple abrasive belt rings. If the coordination of the multiple abrasive belt rings is not good, it is easy to cause local omissions or repeated treatments on the outside of the wire, which will affect the external shape of the wire. The grinding quality is difficult to guarantee, and the practicality needs to be further improved. Summary of the Invention
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this invention provides a grinding device for the exterior of wires, which can achieve complete single-cycle processing of wires with relatively stable processing quality. It also features an automatic abrasive cleaning function, requires less manual maintenance, and has good practicality.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, the present invention provides the following technical solution: a grinding device for the exterior of wire, comprising a transmission mechanism and a main structure. The main structure includes a base frame, within which a processing box is fixedly connected. The processing box has a wire-passing port for the wire to pass through. A fixed box is fixedly connected to the top of the processing box, and lifting boxes are slidably connected to both the front and rear ends of the processing box. Multiple fixed coils and multiple fixed conductors are disposed within the fixed box, with the multiple fixed coils wound around the multiple fixed conductors. Multiple lifting coils and multiple lifting conductors are disposed within each of the two lifting boxes. The lowering coils are wound around multiple lifting conductors. The transmission structure is installed inside the base frame and is used for the lifting adjustment and height control of both lifting boxes relative to the processing box. An inclined arc-shaped support plate is fixedly connected inside the processing box. Gaps are provided between the left end of the inclined arc-shaped support plate and the inner left wall of the processing box, and between the left end of the inclined arc-shaped support plate and the inner right wall of the processing box. A bottom inclined surface is provided at the bottom end of the processing box. An upper opening hole is opened on the bottom inclined surface. A filter plate is detachably installed in the upper opening hole. A guide collection box matching the bottom inclined surface is installed on the processing box. A lead wire structure and a winding structure are respectively installed at the left and right ends of the base frame.
[0009] Furthermore, both the winding structure and the lead wire structure include a covering assembly frame. A first moving frame and a second moving frame are slidably connected to each of the two covering assembly frames. Each of the two covering assembly frames is equipped with a displacement servo motor and a bidirectional threaded screw. The two displacement servo motors are respectively driven by the two bidirectional threaded screws. The two first moving frames are respectively threadedly connected to the two bidirectional threaded screws, and the two second moving frames are respectively threadedly connected to the two bidirectional threaded screws. A first lifting frame is slidably connected to each of the two first moving frames, and a second lifting frame is slidably connected to each of the two second moving frames. The bottom ends of the two first moving frames and the two second lifting frames are connected to each other. The bottom of each of the two movable frames is equipped with an electric telescopic rod. The telescopic rods of the four electric telescopic rods are respectively connected to the two first lifting frames and the two second lifting frames. The two first lifting frames are respectively rotatably connected to a first guide half roller and a first winding half roller. The two second lifting frames are respectively rotatably connected to a second guide half roller and a second winding half roller. Synchronous servo motors are installed on the two first lifting frames and the two second lifting frames. The four synchronous servo motors are driven by the synchronous rotation of the first guide half roller, the second guide half roller, the first winding half roller and the second winding half roller. The first winding half roller and the second winding half roller are both provided with a tensioning structure.
[0010] Furthermore, both of the aforementioned tensioning and loosening structures include a central connecting frame, a first opening plate, and a second opening plate. The two central connecting frames are respectively fixedly connected to one of the two first lifting frames near the right and one of the two second lifting frames near the right. Each of the two central connecting frames is equipped with an electric drive rod, and each of the two electric drive rods is equipped with a first drive rope and a second drive rope. The two first drive ropes are respectively connected to the two first opening plates, and the two second drive ropes are respectively connected to the two second opening plates. A first guide plate and a second guide plate are fixedly connected inside both the first and second winding half-rollers. The two first guide plates are respectively used to guide the two first drive ropes, and the two second guide plates are respectively used to guide the two second drive ropes. The two first opening plates are respectively rotatably connected to the first and second winding half-rollers, and the two second opening plates are respectively rotatably connected to the first and second winding half-rollers.
[0011] Furthermore, connecting plates are fixedly connected to both first opening plates and both second opening plates. Four return springs are fixedly connected to both the first winding half roller and the second winding half roller. The four return springs are respectively connected to the four connecting plates. The two first drive ropes and the two second drive ropes are respectively fixedly connected to the four connecting plates.
[0012] Furthermore, each of the two electric drive rods is rotatably connected to a connecting frame, and the two first drive ropes are respectively connected to the two connecting frames, and the two second drive ropes are respectively connected to the two connecting frames.
[0013] Furthermore, both the first winding half-roller and the second winding half-roller are provided with rope-threading opening grooves.
[0014] Furthermore, the transmission mechanism includes an electric adjusting rod and a synchronization frame. Both lifting boxes are fixedly connected to the synchronization frame, and the electric adjusting rod is hinged to the synchronization frame and hinged within the base frame.
[0015] Furthermore, the processing box has two oblique insertion holes, and each of the two oblique insertion holes is provided with a cleaning brush. A first carrier ring and a second carrier ring are respectively fixedly connected to the two cleaning brushes. The first carrier ring and the second carrier ring are detachably installed on the processing box by fixing bolts.
[0016] Furthermore, guide frames are fixedly connected to both the front and rear ends of the processing box, and the two lifting boxes are slidably connected within the two guide frames respectively. An insertion frame is fixedly connected to the bottom of the processing box, and an insertion plate is slidably fitted within the insertion frame. The insertion plate is fixedly connected to the guide collection box, and multiple handheld frames are fixedly connected to the guide collection box. A limit plate is rotatably connected to the processing box, and the limit plate matches the guide collection box.
[0017] (III) Beneficial Effects
[0018] Compared with the prior art, the present invention provides a grinding device for the exterior of wires, which has the following advantages:
[0019] 1. In this invention, by combining the processing box, the fixed box, the fixed coil, and the fixed conductor, the abrasive attracted by the electromagnetic field generated by the fixed coil and the fixed conductor can be gathered. The wire to be processed can be passed through the gathered abrasive to achieve the external grinding treatment of the wire. The wire can be fully processed in a single loop, and the processing quality is relatively stable.
[0020] 2. In this invention, by setting the bottom slope of the processing box and cooperating with the filter plate and the guide collection box, the abrasive can be cleaned and the dust falling from the wire can be collected. Through the cooperation of the transmission mechanism, the lifting box, the lifting coil and the lifting conductor, the abrasive that has fallen into the processing box can be lifted again into the electromagnetic field area formed by the cooperation of the fixed coil and the fixed conductor, so as to realize the continuous grinding of the wire. The abrasive can be recycled and requires less manual maintenance.
[0021] 3. In this invention, the combination of the lead wire structure and the winding structure facilitates the guidance, winding, and storage of the processed wire, realizes wire driving and guidance, ensures the smooth progress of wire grinding, and has good practicality. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural schematic diagram showing a partial cross-section of the present invention;
[0023] Figure 2 For the present invention Figure 1 A magnified schematic diagram of the partial structure at point A in the middle;
[0024] Figure 3 For the present invention Figure 1 A magnified schematic diagram of the local structure at point B;
[0025] Figure 4 For the present invention Figure 1 A magnified schematic diagram of the local structure at point C;
[0026] Figure 5 For the present invention Figure 1 A magnified schematic diagram of the local structure at point D;
[0027] Figure 6 This is a three-dimensional structural diagram of the cooperation between the lifting box and the synchronous frame of the present invention;
[0028] Figure 7 This is a three-dimensional structural diagram showing the assembly of the cleaning brush, the first carrier ring, and the second carrier ring of the present invention.
[0029] Figure 8 This is a partially sectional three-dimensional structural diagram showing the coordinated arrangement of the guide frame, insertion frame, and insertion plate of the present invention.
[0030] Figure 9 This is a three-dimensional structural diagram of the entire invention;
[0031] Figure 10 This is a three-dimensional structural diagram of the entire invention viewed from below;
[0032] Figure 11 This is a partial cross-sectional view of the three-dimensional structure of the present invention from a bottom angle;
[0033] Figure 12 For the present invention Figure 11 A magnified schematic diagram of the local structure at point E;
[0034] Figure 13 This is a bottom-view perspective three-dimensional structural diagram of the processing box, guide frame, and insertion frame of the present invention in coordination.
[0035] Figure 14This is a three-dimensional structural diagram showing the combination of the first winding half-roller, the middle connecting frame, and the first driving rope of the present invention.
[0036] Figure 15 This is a partial cross-sectional three-dimensional structural schematic diagram of the first winding half-roller, the middle connecting frame, and the first driving rope of the present invention.
[0037] Figure 16 This is a three-dimensional structural diagram of the entire invention after the relative adjustment of the first guide half-roller and the second guide half-roller, as well as the relative adjustment of the first winding half-roller and the second winding half-roller.
[0038] In the diagram: 1. Base frame; 2. Processing box; 3. Threading port; 4. Fixing box; 5. Lifting box; 6. Fixing coil; 7. Fixing conductor; 8. Lifting coil; 9. Lifting conductor; 10. Filter plate; 11. Guide collection box; 12. Coating assembly frame; 13. First moving frame; 14. Second moving frame; 15. Bidirectional threaded screw; 16. First lifting frame; 17. Second lifting frame; 18. First guide half-roller; 19. First winding half-roller; 20. Second guide half-roller; 21. Second winding half-roller; 22. 23. First opening plate; 24. Second opening plate; 25. First drive rope; 26. Second drive rope; 27. First guide hole plate; 28. Second guide hole plate; 29. Connecting plate; 30. Return spring; 31. Connecting frame; 32. Rope threading opening groove; 33. Synchronizing frame; 34. Angled insertion hole; 35. Cleaning brush; 36. First carrier ring; 37. Second carrier ring; 38. Fixing bolt; 39. Guide frame; 40. Insertion frame; 41. Insertion plate; 42. Handheld frame; 43. Limiting plate. Detailed Implementation
[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0040] Example
[0041] Please see the appendix Figure 1 - Appendix Figure 16A grinding device for the exterior of wire includes a transmission mechanism and a main structure. The main structure includes a base frame 1, a processing box 2 fixedly connected inside the base frame 1, a wire-passing port 3 on the processing box 2 for the wire to pass through, a fixed box 4 fixedly connected to the top of the processing box 2, lifting boxes 5 slidably connected to both the front and rear ends of the processing box 2, and guide frames 39 fixedly connected to both the front and rear ends of the processing box 2. The two lifting boxes 5 are slidably connected inside the two guide frames 39 respectively. Multiple fixed coils 6 and multiple fixed conductors 7 are arranged inside the fixed box 4. The multiple fixed coils 6 are wound around the multiple fixed conductors 7. Through the cooperation of the processing box 2, the fixed box 4, the fixed coils 6, and the fixed conductors 7, the fixed coils 6 and fixed conductors 7 can be ground. The abrasive particles attracted by the generated electromagnetic field are gathered, and the wire to be processed can be passed through the gathered abrasive particles to achieve external grinding treatment of the wire. This allows for complete single-cycle, full-loop processing of the wire, with relatively stable processing quality. Each of the two lifting boxes 5 is equipped with multiple lifting coils 8 and multiple lifting conductors 9. The lifting coils 8 are wound around the lifting conductors 9. The transmission structure is installed within the base frame 1. The transmission mechanism includes an electric adjusting rod and a synchronous frame 33. Both lifting boxes 5 are fixedly connected to the synchronous frame 33, and the electric adjusting rod is hinged to the synchronous frame 33. The electric adjusting rod is hinged within the base frame 1, and the transmission structure is used for the lifting adjustment and height control of both lifting boxes 5 relative to the processing box 2. This is achieved through the transmission mechanism, lifting boxes 5, lifting coils 8, and lifting conductors. With the cooperation of 9, the abrasive that has fallen into the processing box 2 can be lifted again and enter the electromagnetic field area formed by the fixed coil 6 and the fixed conductor 7 to achieve continuous grinding of the wire. The abrasive can be recycled, and the frequency of manual maintenance is low. An inclined arc-shaped support plate is fixedly connected inside the processing box 2. There are gaps between the left end of the inclined arc-shaped support plate and the inner left wall of the processing box 2, and between the left end of the inclined arc-shaped support plate and the inner right wall of the processing box 2. The bottom end of the processing box 2 is provided with a bottom slope with an upper opening. A filter plate 10 is detachably installed in the upper opening. A guide collection box 11 matching the bottom slope is installed on the processing box 2. An insertion frame 40 is fixedly connected to the bottom end of the processing box 2. An insertion plate 4 is slidably fitted inside the insertion frame 40. 1. An insertion plate 41 is fixedly connected to a guide collection box 11. Multiple handheld brackets 42 are fixedly connected to the guide collection box 11. A limiting plate 43 is rotatably connected to the processing box 2. The limiting plate 43 matches the guide collection box 11. Through the setting of the bottom slope of the processing box 2 and the cooperation of the filter plate 10 and the guide collection box 11, the abrasive can be cleaned and the dust falling from the wire can be collected. The processing box 2 has two inclined insertion holes 34. Each of the two inclined insertion holes 34 is equipped with a cleaning brush 35. A first carrier ring 36 and a second carrier ring 37 are fixedly connected to the two cleaning brushes 35 respectively. The first carrier ring 36 and the second carrier ring 37 are detachably installed on the processing box 2 by fixing bolts 38 to clean the wire passing through the processing box 2.Fewer abrasive particles adhere to the surface of the wire, resulting in the wire sliding out of the processing box 2.
[0042] It should be further explained that the left and right ends of the base frame 1 are respectively equipped with a lead wire structure and a winding structure. Both the winding structure and the lead wire structure include a covering assembly frame 12. A first moving frame 13 and a second moving frame 14 are slidably connected to each of the two covering assembly frames 12. Each of the two covering assembly frames 12 is equipped with a shifting servo motor and a bidirectional threaded screw 15. The two shifting servo motors are respectively connected to the two bidirectional threaded screws 15. The two first moving frames 13 are respectively threaded to the two bidirectional threaded screws 15. The two second moving frames 14 are respectively threaded to the two bidirectional threaded screws 15. A first lifting frame 16 is slidably connected to each of the two first moving frames 13. A second lifting frame 16 is slidably connected to each of the two second moving frames 14. 7. Electric telescopic rods are installed at the bottom ends of the two first movable frames 13 and the two second movable frames 14. The telescopic rods of the four electric telescopic rods are respectively connected to the two first lifting frames 16 and the two second lifting frames 17. A first guide half-roller 18 and a first winding half-roller 19 are rotatably connected to the two first lifting frames 16, and a second guide half-roller 20 and a second winding half-roller 21 are rotatably connected to the two second lifting frames 17. Synchronous servo motors are installed on both the two first lifting frames 16 and the two second lifting frames 17. The four synchronous servo motors are driven by the synchronous rotation of the first guide half-roller 18, the second guide half-roller 20, the first winding half-roller 19, and the second winding half-roller 21. The first winding half-roller 19 and... Both the second winding half-rollers 21 are equipped with a tensioning / loosening structure. Each tensioning / loosening structure includes a central connecting frame 22, a first opening plate 23, and a second opening plate 24. The two central connecting frames 22 are fixedly connected to one of the two first lifting frames 16 closest to the right and one of the two second lifting frames 17 closest to the right, respectively. Each central connecting frame 22 is equipped with an electric drive rod. Each electric drive rod has a first drive rope 25 and a second drive rope 26 mounted on its drive rod. The two first drive ropes 25 are connected to the two first opening plates 23, and the two second drive ropes 26 are connected to the two second opening plates 24, respectively. Both the first winding half-rollers 19 and the second winding half-rollers 21 are fixedly connected to... The first guide plate 27 and the second guide plate 28 are used to guide the two first drive ropes 25, respectively. The two first guide plates 27 are used to guide the two second drive ropes 26, respectively. The two first opening plates 23 are rotatably connected to the first winding half roller 19 and the second winding half roller 21, respectively. The two second opening plates 24 are rotatably connected to the first winding half roller 19 and the second winding half roller 21, respectively. The cooperation between the lead wire structure and the winding structure facilitates the guidance, winding, and storage of the processed wire, realizes wire driving and guidance, ensures the smooth progress of wire grinding, and has good practicality. Connecting plates 29 are fixedly connected to both the two first opening plates 23 and the two second opening plates 24.Four return springs 30 are fixedly connected inside both the first winding half-roller 19 and the second winding half-roller 21. Each of the four return springs 30 is connected to one of the four connecting plates 29. Two first drive ropes 25 and two second drive ropes 26 are fixedly connected to the four connecting plates 29. Connecting frames 31 are rotatably connected to the drive rods of both electric drive rods. The two first drive ropes 25 and the two second drive ropes 26 are respectively connected to the two connecting frames 31. This demonstrates the specific structure of the driving and reset mechanism for the first opening plate 23 and the second opening plate 24, ensuring the synchronization of the first opening plate 23 and the second opening plate 24. For smooth resetting and closing after drive failure, both the first winding half-roller 19 and the second winding half-roller 21 are provided with rope-threading opening slots 32. After the wire to be processed has completely passed through the threading opening 32, external wire-like objects such as iron wire or strip wire are threaded through the rope-threading opening slots 32 into the space formed by the cooperation of the first opening plate 23 and the second opening plate 24. This forms a ring winding of the wire wound on the first winding half-roller 19 and the second winding half-roller 21. Then, the two ends of the wire-like object are connected to each other, thus achieving the bundling of the processed wire into a coil.
[0043] In this embodiment, the servo motor, electric telescopic rod, synchronous servo motor, electric drive rod, and electric adjustment rod are all commercially available, conventional devices known to those skilled in the art. They can be selected or customized according to actual needs. In this patent, we only use them without improving their structure and function. Their setting method, installation method, and electrical connection method can be easily explained by those skilled in the art by following the instructions for use. Therefore, we will not elaborate on them here. Furthermore, the servo motor, electric telescopic rod, synchronous servo motor, electric drive rod, and electric adjustment rod are equipped with matching control terminals, and control programs are written into the control terminals.
[0044] In summary, the working principle of this grinding device for the external surface of wire is as follows: First, place the grinding device at the desired location. Then, connect the shifting servo motor, electric telescopic rod, synchronous servo motor, electric drive rod, and electric adjusting rod to their respective control circuits relative to the control terminal according to their instruction manuals. Simultaneously, install corresponding first automatic control switches for multiple fixed coils 6 and corresponding second automatic control switches for multiple lifting coils 8. Both the first and second automatic control switches are controlled by the control terminal. Finally, connect the control terminal to the external municipal power supply line. Through the control terminal, the power-on control of the shifting servo motor, electric telescopic rod, synchronous servo motor, electric drive rod, and electric adjusting rod can be achieved. The control terminal can also control the on / off power supply and current intensity of the fixed coils 6 and lifting coils 8. Afterwards, the grinding device is installed inside the processing box 2. Abrasive is introduced, and the abrasive material is selected to be attracted by a magnetic field. The abrasive can be added by removing the filter plate 10 and inserting it through the installation port of the filter plate 10, or by inserting it through the wire insertion port 3. Then, the wire to be processed is guided by the first guide half roller 18 and the second guide half roller 20 and then inserted into the wire insertion port 3. After the wire has completely passed through the processing box 2, the wire end is installed on either the first winding half roller 19 or the second winding half roller 21. Next, multiple fixed coils 6 are energized, so that the multiple fixed coils 6 cooperate with multiple fixed conductors 7 to form multiple fixed electromagnetic fields. The multiple fixed electromagnetic fields cooperate to form a magnetic field covering the upper part of the processing box 2. Then, multiple lifting coils 8 are energized, and the multiple lifting coils 8 cooperate with multiple lifting coils 8 to form multiple lifting electromagnetic fields. The multiple lifting electromagnetic fields cooperate to form a complete magnetic field covering the space between the two lifting boxes 5, and then the whole structure forms a vertical magnetic field covering the space.
[0045] Furthermore, the electric adjusting rod is then controlled to achieve the reciprocating up-and-down movement of the synchronous frame 33. The synchronous frame 33 drives the two lifting boxes 5 to reciprocate up and down synchronously. When the synchronous frame 33 moves down to its limit position, the abrasive material in the lower part of the processing box 2 can be attracted by the vertical magnetic field. When the lifting box 5 moves up to its limit position, the abrasive material attracted by the vertical magnetic field will also enter the upper magnetic field. Then, the power supply to the multiple lifting coils 8 is cut off, and the lifting box 5 is controlled to fall, so that the abrasive material lifted by the vertical magnetic field can enter the upper magnetic field. In this way, the abrasive material located at the bottom of the processing box 2 can be continuously moved up and down by the repeated up and down movement of the lifting box 5. The wire is lifted into the magnetic field covering the storage box. Once the abrasive has accumulated to a certain extent within the magnetic field, the four synchronous servo motors are activated to synchronously drive the first winding half-roller 19 and the second winding half-roller 21, achieving winding and traction of the wire. Before the synchronous rotation of the first winding half-roller 19 and the second winding half-roller 21, both electric drive rods operate to open the two first opening plates 23 and the two second opening plates 24 via the first drive rope 25 and the second drive rope 26. With the synchronous rotation of the first winding half-roller 19 and the second winding half-roller 21, the wire continuously passes through the processing box 2. The wire continuously passing through processing box 2 undergoes a grinding process under the influence of abrasive particles located within the magnetic field covering the box. The magnetic field attracts and positions the abrasive particles, allowing them to overcome friction and change position relative to the wire, thus grinding the wire surface. However, as the wire moves from left to right during the grinding process, the abrasive particles within the magnetic field inevitably move from left to right within the processing box 2 due to friction with the wire. This transfer of some abrasive particles from left to right creates space for new particles to enter the magnetic field covering the box. The abrasive provides a space to hold it. During the movement of the abrasive to the right, when the abrasive moves to the right side of the storage box, the magnetic force of the magnetic field covering it weakens. Therefore, the abrasive can fall back into the lower part of the processing box 2 under its own gravity. For the abrasive adhering to the wire, it will be separated from the wire by the cleaning brush 35 before the wire is removed from the processing box. The cleaning brush 35 can be replaced after wear and tear. Furthermore, due to the setting of the filter plate 10, the abrasive can be guided and the dust contained in the abrasive can be screened out from the wire. In this way, the entire outer ring of the wire can be ground.
[0046] Furthermore, during the wire processing, the first guide half-roller 18 and the second guide half-roller 20 cooperate to form a guide, as shown in the attached figure. Figure 9The state shown is one of the guiding states of the first guide half-roller 18 and the second guide half-roller 20. The first guide half-roller 18 and the second guide half-roller 20 can also be adjusted to the following state by working in conjunction with the corresponding shift servo motors and electric telescopic rods. Figure 16 In the state shown, the wire to be processed passes through the area between the first guide half-roller 18 and the second guide half-roller 20. The first guide half-roller 18 and the second guide half-roller 20 rotate relative to each other to guide the wire. At the same time, the first winding half-roller 19 and the second winding half-roller 21 can also be adjusted to the position shown in the attached figure by working in conjunction with the matching shift servo motor and electric telescopic rod. Figure 16 In the state shown, the first winding half-roller 19 and the second winding half-roller 21 can be used as two independent winding and storage structures for the processed wire. After the wire is processed, external wire-like objects such as iron wire or strip wire are passed through the rope-passing opening slot 32 into the space formed by the cooperation of the first opening plate 23 and the second opening plate 24. This forms a ring winding of the wire wound on the first winding half-roller 19 and the second winding half-roller 21. Then, the two ends of the wire-like object are connected to each other, thus achieving the bundling of the processed wire into a coil. After the wire is bundled, the corresponding first opening plate 23 and the second opening plate 24 are reset and closed. After this, a certain winding gap is formed between the wound wire on the first winding half-roller 19 and the second winding half-roller 21. This facilitates the removal of the coiled wire. Regarding the phrase "after the abrasive has accumulated to a certain extent within the magnetic field covering it," the accumulation of abrasive is defined as the abrasive forming a full ring of coverage over the wire passing through the processing box 2. Furthermore, the magnetic field covering it can be controlled by adjusting the current strength within multiple fixed coils 6, ensuring a gradually increasing and then stabilizing distribution from left to right. This facilitates better entry of the abrasive lifted by the vertical magnetic field above the inclined arc-shaped support plate within the processing box 2, increasing the local filling density of the abrasive within the processing box 2 and ensuring the processing effect of the wire. Simultaneously, the vertical magnetic field covering it can also be controlled by adjusting the current strength within multiple moving coils, ensuring a gradually increasing distribution from bottom to top. Even when there is less abrasive below the processing box 2, the amount of abrasive lifted by the vertical magnetic field in a single operation can still be guaranteed.
[0047] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A grinding device for the exterior of wire, comprising a transmission mechanism, characterized in that, It also includes a main structure, which includes a base frame (1), a processing box (2) fixedly connected inside the base frame (1), a wire-passing port (3) provided on the processing box (2), the wire-passing port (3) being used for wires to pass through, a fixed box (4) fixedly connected to the top of the processing box (2), and lifting boxes (5) slidably connected to both the front and rear ends of the processing box (2). Multiple fixed coils (6) and multiple fixed conductors (7) are provided inside the fixed box (4), with the multiple fixed coils (6) respectively wound around the multiple fixed conductors (7). Multiple lifting coils (8) and multiple lifting conductors (9) are provided inside each of the two lifting boxes (5), with the multiple lifting coils (8) respectively wound around the multiple lifting conductors (9). On the descending conductor (9), the transmission structure is installed in the base frame (1), and the transmission structure is used for the lifting adjustment and height control of both lifting boxes (5) relative to the processing box (2). A slanted arc-shaped support plate is fixedly connected inside the processing box (2), and gaps are provided between the left end of the slanted arc-shaped support plate and the inner left wall of the processing box (2) and between the left end of the slanted arc-shaped support plate and the inner right wall of the processing box (2). A bottom slope is provided at the bottom end of the processing box (2), and an upper opening hole is provided on the bottom slope. A filter plate (10) is detachably installed in the upper opening hole. A guide collection box (11) matching the bottom slope is installed on the processing box (2). A lead wire structure and a winding structure are respectively installed at the left and right ends of the base frame (1).
2. The grinding device for the exterior of wire according to claim 1, characterized in that, Both the winding structure and the lead wire structure include a covering assembly frame (12). A first moving frame (13) and a second moving frame (14) are slidably connected to each of the two covering assembly frames (12). Each of the two covering assembly frames (12) is equipped with a counter-movement servo motor and a bidirectional threaded screw (15). The two counter-movement servo motors are respectively driven by the two bidirectional threaded screws (15). The two first moving frames (13) are respectively threadedly connected to the two bidirectional threaded screws (15). The two second moving frames (14) are respectively threadedly connected to the two bidirectional threaded screws (15). A first lifting frame (16) is slidably connected to each of the two first moving frames (13), and a second lifting frame (17) is slidably connected to each of the two second moving frames (14). The bottom ends of the two first moving frames (13) and the two second moving frames (16) are connected by a first lifting frame (17). Electric telescopic rods are installed at the bottom of each of the four electric telescopic rods. The telescopic rods of the four electric telescopic rods are connected to the two first lifting frames (16) and the two second lifting frames (17) respectively. The two first lifting frames (16) are rotatably connected to the first guide half roller (18) and the first winding half roller (19). The two second lifting frames (17) are rotatably connected to the second guide half roller (20) and the second winding half roller (21). Synchronous servo motors are installed on the two first lifting frames (16) and the two second lifting frames (17). The four synchronous servo motors are driven by the synchronous rotation of the first guide half roller (18), the second guide half roller (20), the first winding half roller (19) and the second winding half roller (21). Tightening and loosening structures are provided in the first winding half roller (19) and the second winding half roller (21).
3. A grinding device for the exterior of wires according to claim 2, characterized in that, Both of the aforementioned tensioning and loosening structures include a central connecting frame (22), a first opening plate (23), and a second opening plate (24). The two central connecting frames (22) are respectively fixedly connected to one of the two first lifting frames (16) near the right and one of the two second lifting frames (17) near the right. Each of the two central connecting frames (22) is equipped with an electric drive rod. Each of the two electric drive rods is equipped with a first drive rope (25) and a second drive rope (26). The two first drive ropes (25) are respectively connected to the two first opening plates (23), and the two second drive ropes (26) are respectively connected to the first opening plates (23). The first guide plate (27) and the second guide plate (28) are fixedly connected inside the first winding half roller (19) and the second winding half roller (21). The two first guide plates (27) are used to guide the two first drive ropes (25) respectively, and the two second guide plates (28) are used to guide the two second drive ropes (26) respectively. The two first opening plates (23) are rotatably connected to the first winding half roller (19) and the second winding half roller (21) respectively. The two second opening plates (24) are rotatably connected to the first winding half roller (19) and the second winding half roller (21) respectively.
4. A grinding device for the exterior of wires according to claim 3, characterized in that, Connecting plates (29) are fixedly connected to both first opening plates (23) and both second opening plates (24). Four return springs (30) are fixedly connected to both the first winding half roller (19) and the second winding half roller (21). The four return springs (30) are respectively connected to the four connecting plates (29). The two first drive ropes (25) and the two second drive ropes (26) are respectively fixedly connected to the four connecting plates (29).
5. A grinding device for the exterior of a wire according to claim 4, characterized in that, Each of the two electric drive rods is rotatably connected to a connecting frame (31), and the two first drive ropes (25) are respectively connected to the two connecting frames (31), and the two second drive ropes (26) are respectively connected to the two connecting frames (31).
6. A grinding device for the exterior of a wire according to claim 5, characterized in that, Both the first winding half-roller (19) and the second winding half-roller (21) are provided with rope-threading opening grooves (32).
7. A grinding device for the exterior of wire according to claim 6, characterized in that, The transmission mechanism includes an electric adjusting rod and a synchronous frame (33). Both lifting boxes (5) are fixedly connected to the synchronous frame (33). The electric adjusting rod is hinged to the synchronous frame (33) and is hinged inside the base frame (1).
8. A grinding device for the exterior of a wire according to claim 7, characterized in that, The processing box (2) has two oblique insertion holes (34), and each of the two oblique insertion holes (34) is provided with a cleaning brush (35). A first carrier ring (36) and a second carrier ring (37) are fixedly connected to the two cleaning brushes (35). The first carrier ring (36) and the second carrier ring (37) are detachably installed on the processing box (2) by fixing bolts (38).
9. A grinding device for the exterior of a wire according to claim 8, characterized in that, The processing box (2) is fixedly connected to guide frames (39) at both ends. The two lifting boxes (5) are slidably connected in the two guide frames (39). The bottom end of the processing box (2) is fixedly connected to an insertion frame (40). An insertion plate (41) is slidably fitted in the insertion frame (40). The insertion plate (41) is fixedly connected to the guide collection box (11). Multiple handheld frames (42) are fixedly connected to the guide collection box (11). A limiting plate (43) is rotatably connected to the processing box (2). The limiting plate (43) matches the guide collection box (11).
Citation Information
Patent Citations
A abrasive belt grinder for wire rod rust cleaning
CN205703624U