Integrated treatment device for chemical wastewater
By designing the moving parts, drive shaft, and guide drive components of the integrated treatment device, forced circulation and three-dimensional mixing of chemical wastewater were achieved, solving the problems of uneven mixing and particle deposition, and improving the neutralization reaction efficiency and device stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 江苏华海三联净化材料有限公司
- Filing Date
- 2026-03-18
- Publication Date
- 2026-05-08
AI Technical Summary
In existing chemical wastewater treatment devices, insufficient mixing of wastewater, easy deposition and clogging of particles, and insufficient circulation capacity lead to uneven neutralization reactions and low treatment efficiency.
An integrated processing device is adopted, including moving parts, a drive shaft and a guide drive assembly. The moving parts are moved by the rotation and axial lifting of the drive shaft. The spray pipe assembly alternately connects with different height areas and rotates during the lifting process. Combined with the stirring assembly, it forms forced circulation and three-dimensional mixing. A particle processing assembly is set up for grinding and crushing.
It improves the neutralization uniformity and reaction efficiency of chemical wastewater and chemical agents, reduces the risk of particle deposition and clogging, and improves the operational stability and treatment efficiency of the equipment.
Smart Images

Figure CN121990671A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of chemical wastewater treatment, and more specifically, relates to an integrated treatment device for chemical wastewater. Background Technology
[0002] Chemical production processes generate large amounts of acidic or alkaline wastewater. To meet emission standards or subsequent treatment requirements, it is usually necessary to add chemical agents to the wastewater in wastewater treatment ponds for neutralization. Existing chemical wastewater neutralization devices mostly use agitators or spraying devices installed in the treatment ponds to mix and react the chemical agents with the wastewater, thereby adjusting the pH of the wastewater.
[0003] The existing technologies for treating chemical wastewater still have the following drawbacks: In existing technologies, the neutralization treatment of chemical wastewater typically involves installing a single stirring device or a simple spraying structure within the treatment tank to mix and react the chemical agents with the wastewater. Because the wastewater is distributed vertically within the tank, especially in deeper tanks or areas with poor flow, the agents struggle to diffuse evenly across different heights, easily leading to localized neutralization or unreacted zones. This results in uneven neutralization reactions and unstable treatment outcomes.
[0004] In existing technologies, during the chemical neutralization process, some chemical agents are difficult to completely dissolve, and metal ions or impurities in the wastewater easily form precipitates or flocculent particles after the reaction. These particles tend to deposit and adhere to the bottom of the treatment tank or in structures such as pipes and filters. After long-term operation, this can cause blockage of the flow channels, reduced stirring efficiency, and increased equipment maintenance frequency, thereby affecting the continuous and stable operation of the wastewater treatment system.
[0005] In existing technologies, neutralization devices mostly rely on natural diffusion or localized stirring to achieve wastewater circulation, making it difficult to form an effective vertical convection flow field. When the wastewater concentration is high or the tank volume is large, the overall fluidity of the wastewater is poor, and it is difficult for the neutralized wastewater to exchange with the unneutralized wastewater in a timely manner, resulting in prolonged reaction time, low treatment efficiency, and increased operating costs.
[0006] Therefore, there is an urgent need to provide an integrated treatment device for chemical wastewater to solve the problems of insufficient wastewater mixing, easy particle deposition and clogging, and insufficient circulation capacity in the existing technology. Summary of the Invention
[0007] This invention provides an integrated treatment device for chemical wastewater, which solves the problems of insufficient mixing between the upper and lower zones of wastewater, easy deposition and clogging of particles, and insufficient circulation capacity in the prior art.
[0008] The purpose and effectiveness of the integrated treatment device for chemical wastewater of this invention are achieved by the following specific technical means: An integrated treatment device for chemical wastewater includes a treatment tank, the interior of which is fixedly provided with an inner cylinder, and further includes: A movable component, disposed inside the processing tank and capable of moving axially, divides the interior of the processing tank into at least two neutral zones of variable volume; A drive shaft passes through the movable part and is linked to it. The drive shaft cooperates with a guide drive assembly disposed inside the processing tank to generate axial lifting motion during rotation and drive the movable part to lift synchronously. A spray pipe assembly is disposed on the movable part and communicates with the neutralization area. One end of the spray pipe assembly can alternately communicate with wastewater in different height areas during the lifting and lowering of the movable part, and the other end of the spray pipe assembly is used to spray wastewater to another height area. A stirring component is disposed outside the jet pipe assembly. The jet pipe assembly can rotate during the lifting and lowering of the movable part to form a rotating diffusion flow when the wastewater is jetted.
[0009] With the above structure, the drive shaft rotates and moves axially up and down under the action of the guide drive assembly, thereby driving the moving parts to reciprocate inside the treatment tank and changing the volume of the neutralization zone. The spray pipe assembly moves up and down synchronously with the moving parts and alternately connects with wastewater in different height zones. At the same time, the spray pipe assembly rotates during its movement, and the stirring assembly, rotating with the spray pipe assembly, disturbs the wastewater. This enables the wastewater to form forced circulation and three-dimensional mixing between the upper and lower zones within the treatment tank, improving the uniformity of the neutralization reaction and reducing particle deposition.
[0010] Preferably, the guide drive assembly includes a cam fixedly disposed within the processing tank and an annular track formed on the cam, and the lower end of the drive shaft is provided with a movable cam that slides in cooperation with the annular track.
[0011] The above structure enables the linkage between the rotation and lifting of the drive shaft, improves the stability of the moving parts, and makes the volume change of the neutral zone more continuous.
[0012] Preferably, the movable component is disposed inside the cylinder and forms a sealing sliding fit with the cylinder. The cylinder is fixed inside the inner cylinder by a plurality of fixed tubes. The interior of the cylinder is divided into a first neutralization cavity and a second neutralization cavity by the movable component. Preferably, the neutralization region is formed inside the cylinder.
[0013] With the above structure, the moving parts slide in a sealed manner inside the cylinder, causing the volume of the first neutralization chamber and the second neutralization chamber to change alternately, thereby driving the wastewater to flow between the two neutralization chambers, forming a zoned neutralization reaction environment, and improving the contact efficiency between wastewater and chemical agents.
[0014] Preferably, the injection pipe assembly includes a plurality of circular pipes, which are circumferentially distributed on the movable member.
[0015] With the above structure, when the moving parts are raised and lowered, multiple circular pipes move synchronously with them, allowing wastewater from different height areas to enter the circular pipes and be transported to another height area, enhancing the vertical circulation of wastewater and increasing the overall flow field disturbance.
[0016] Preferably, a circular plate is rotatably provided at the upper and lower ends of the cylinder, and the outer wall of the cylinder is threadedly guided to a sleeve fixed on the circular plate so that the cylinder rotates when it moves axially. Several one-way valves are provided on the circular plate.
[0017] With the above structure, the circular tube rotates during axial movement by forming a threaded guide with the sleeve. At the same time, the wastewater flows in a directional manner through the one-way valve, so that the wastewater spray has a rotational diffusion effect, which improves the neutralization and mixing effect and reduces backflow.
[0018] Preferably, a plurality of pairs of stirring elements are provided on the outer side of the circular tube. The stirring elements are used to create radial disturbance to the wastewater when the circular tube rotates. Two rubber elements are symmetrically arranged between each pair of stirring elements. A plurality of support elements are spaced apart between the two rubber elements. A plurality of channels are provided between the two rubber elements through the plurality of support elements. All of the plurality of channels are connected to the circular tube.
[0019] With the above structure, when the circular tube rotates, it drives the agitator to disturb the wastewater. The wastewater enters the area around the agitator through the channel, forming a radial diffusion flow, which enhances the local mixing of the wastewater, avoids liquid stratification, and improves the neutralization reaction rate.
[0020] Preferably, the upper part of the first neutralization cavity is provided with a plurality of first particle processing components, the first particle processing components are located on the lower side of the movable component, and the first particle processing components rotate and move with the movable component. The upper part of the second neutralization cavity is provided with a plurality of second particle processing components, the second particle processing components are located at the upper end of the cylinder, and the second particle processing components are fixedly connected to the cylinder.
[0021] With the above structure, the first particle processing component rotates and rises with the moving part to process the particles in the first neutralization chamber; the second particle processing component is fixed on the cylinder to process the particles in the second neutralization chamber; thus reducing the risk of particle deposition during the neutralization process and reducing equipment blockage.
[0022] Preferably, the first particle processing assembly includes a housing, with an annular grinding element disposed below the housing, and an elastic element connected between the annular grinding element and the lower side of the housing. A push rod is vertically slidably disposed in the middle of the housing, with a grinding element disposed at the lower end of the push rod. A pair of top rods are fixedly disposed on the upper side of the annular grinding element, and the pair of top rods are vertically slidably in contact with the housing. A pair of movable blocks are symmetrically horizontally slidably disposed inside the housing. The ends of the pair of movable blocks that are close to each other are slidably in contact with the upper inclined surfaces on both sides of the push rod, and the ends of the pair of movable blocks that are far apart from each other are respectively slidably in contact with the upper inclined surfaces of the two top rods. The structure of the first particle processing assembly is the same as the structure of the second particle processing assembly.
[0023] With the above structure, when the moving part moves, it pushes the push rod up and down, causing the grinding part and the annular grinding part to move closer or further apart, thereby squeezing and grinding the particles; improving the particle crushing effect and enhancing the flowability of wastewater.
[0024] Preferably, a slider is fixedly provided on the upper side of the housing, the slider in the first particle processing assembly slides radially at the lower part of the movable member, and the slider in the second particle processing assembly slides radially on the upper side of the second neutralization cavity.
[0025] With the above structure, the slider slides in the radial direction, which keeps the particle processing component stable and guided during the movement of the moving parts, improves the working reliability of the particle processing component and reduces jamming.
[0026] Preferably, the upper end of the processing tank is provided with a sealing cover, and a driver is installed on the upper side of the sealing cover. The upper outer wall of the drive shaft is axially engaged with the spline of the driver.
[0027] Compared with the prior art, the present invention has the following beneficial effects: This invention discloses an integrated treatment device for chemical wastewater. By incorporating a movable component, a drive shaft, and a guide drive assembly, the drive shaft rotates while simultaneously moving axially up and down, causing the movable component to reciprocate within the treatment tank and alter the volume of the neutralization zone. A spray pipe assembly rises and falls synchronously with the movable component, alternately connecting with wastewater at different heights. During this rising and falling process, the assembly rotates, driving a stirring assembly to rotate as well. This creates forced circulation and three-dimensional mixing of the wastewater between the upper and lower zones within the treatment tank, improving the uniformity of neutralization between the chemical wastewater and the chemical agents. Furthermore, by installing the spray pipe assembly on the movable component, wastewater from one height zone can be transported to another height zone and discharged via spraying as the movable component moves axially. This promotes the flow exchange of wastewater between different zones within the treatment tank, increases the overall flow field disturbance, and shortens the neutralization reaction time. Finally, the spray pipe assembly, during its axial movement, forms a guiding engagement with the sleeve, causing the spray pipe assembly to rotate and simultaneously drive the stirring assembly to rotate. This creates a swirling diffusion flow of wastewater during spraying, thereby increasing the contact area between the wastewater and the chemical agents and improving the neutralization reaction efficiency.
[0028] This invention discloses an integrated treatment device for chemical wastewater. By incorporating a movable component within a cylindrical chamber to form a first neutralization chamber and a second neutralization chamber, wastewater flows alternately between the two chambers, creating a partitioned neutralization reaction environment and improving the sufficiency of the reaction between the wastewater and chemical agents. Furthermore, by respectively arranging a first particle processing component and a second particle processing component within the first and second neutralization chambers, particles are ground and crushed between the particle processing components during the rotation and axial movement of the movable component, thereby reducing particle deposition and improving the operational stability of the device.
[0029] This invention discloses an integrated treatment device for chemical wastewater. The grinding elements and annular grinding elements in the particle treatment assembly approach each other during the movement of the moving parts, creating a grinding effect that crushes and breaks up deposited particles, improving wastewater flowability and reducing the risk of channel blockage. Furthermore, the first and second particle treatment components, guided radially, contact the filter screen, cleaning particles from the filter screen surface during operation, thus maintaining the filter's filtration efficiency and reducing maintenance frequency. Attached Figure Description
[0030] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0031] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0032] Figure 1 This is a schematic diagram of the first isometric structure of the present invention; Figure 2 This is a schematic diagram of the second isometric structure of the present invention; Figure 3 This is an isometric structural diagram of the inner cylinder in this invention; Figure 4 This is an isometric structural diagram of the cylinder in this invention; Figure 5 This is a front view structural diagram of the present invention; Figure 6 for Figure 5 Schematic diagram of the cross-sectional structure at point AA; Figure 7 for Figure 6 A magnified schematic diagram of the local structure at point E; Figure 8 This is a cross-sectional view of the cylindrical structure in this invention; Figure 9 for Figure 8 A magnified schematic diagram of the local structure at point F; Figure 10 This is a schematic diagram of the left-side structure of the present invention; Figure 11 for Figure 10 Schematic diagram of the cross-sectional structure at point BB; Figure 12 This is an isometric structural diagram of the injection pipe assembly in this invention; Figure 13 for Figure 12 Schematic diagram of the cross-sectional structure at the CC section; Figure 14 for Figure 12 Schematic diagram of the cross-sectional structure at point DD.
[0033] Explanation of reference numerals in the attached figures: Processing tank 10, sealing cover 11, actuator 12, filter hole 13, distribution box 14, inner cylinder 15, bottom plate 16, cylinder 17, fixed pipe 18, circular plate 19, drive shaft 20, inlet pipe 21, conical block 22, spiral component 23, drain pipe 24, collection box 25, discharge pipe 26, cam 27, annular track 28, movable cam 29, protrusion 30, movable component 31, control valve 32, first neutralization chamber 33, second neutralization chamber 34. Cavity 35. Circular tube 36. Limiting ring 37. Filter screen 38. Sleeve 39. Stirring component 40. Rubber component 41. Support component 42. Channel 43. First particle processing component 44. Second particle processing component 45. Annular plate 45. First guide ring 46. Second guide ring 47. Housing 48. Elastic component 49. Annular grinding component 50. Grinding component 51. Push rod 52. Movable block 53. Top rod 54. Slider 55. One-way valve 56. Detailed Implementation
[0034] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.
[0035] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0036] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0037] As attached Figure 1 To be continued Figure 14 As shown: This invention provides an embodiment of an integrated treatment device for chemical wastewater. See attached document Figure 1 To be continued Figure 14 The system includes a processing tank 10, with an inner cylinder 15 fixedly installed inside the processing tank 10, and also includes: The movable part 31 is disposed inside the processing tank 10 and is capable of moving axially to divide the interior of the processing tank 10 into two neutral regions with variable volumes. A drive shaft 20 is installed through and linked to the movable part 31. The drive shaft 20 cooperates with the guide drive assembly installed in the processing tank 10 to generate axial lifting motion when rotating and drive the movable part 31 to lift synchronously. The spray pipe assembly is mounted on the movable part 31 and communicates with the neutralization area. One end of the spray pipe assembly can alternately communicate with wastewater in different height areas during the lifting and lowering of the movable part 31, and the other end of the spray pipe assembly is used to spray wastewater to another height area. A stirring component is located outside the jet pipe assembly. The jet pipe assembly can rotate during the lifting and lowering of the movable part 31 to form a rotating diffusion flow when the wastewater is jetted.
[0038] In practice, the drive shaft 20 rotates and moves axially up and down under the action of the guide drive assembly, thereby driving the movable part 31 to move back and forth inside the treatment tank 10 and change the volume of the neutralization area; the spray pipe assembly moves up and down synchronously with the movable part 31 and alternately connects with the wastewater in different height areas. At the same time, the spray pipe assembly rotates during the movement, and the stirring assembly rotates with the spray pipe assembly to disturb the wastewater; thus, the wastewater forms a forced circulation and three-dimensional mixing between the upper and lower areas in the treatment tank 10, improving the uniformity of the neutralization reaction and reducing particle deposition.
[0039] Preferred options are shown in the appendix. Figure 6 To be continued Figure 7 The guide drive assembly includes a cam 27 fixedly disposed in the processing tank 10 and an annular track 28 formed on the cam 27. The lower end of the drive shaft 20 is provided with a movable cam 29 that slides in cooperation with the annular track 28. A protrusion 30 is provided on one side of the lower part of the movable cam 29, and the lower end of the protrusion 30 slides in the annular track 28.
[0040] Preferred options are shown in the appendix. Figure 8 The movable part 31 is disposed inside the cylinder 17 and forms a sealed sliding fit with the cylinder 17. The cylinder 17 is fixed inside the inner cylinder 15 by a number of fixed tubes 18. The interior of the cylinder 17 is divided into a first neutralization cavity 33 and a second neutralization cavity 34 by the movable part 31.
[0041] Preferred options are shown in the appendix. Figure 8 Appendix Figure 12 To be continued Figure 14The injection pipe assembly includes a circular pipe 35. A limiting ring 36 is fixedly provided on the outer wall of one end of the circular pipe 35. One end of the circular pipe 35 is rotatably connected to the movable part 31. A filter screen 37 is provided inside one end of the circular pipe 35. Several pairs of stirring parts 39 are arranged in a circumferential array on the outer wall of the other end of the circular pipe 35. Two rubber parts 40 are symmetrically arranged between each pair of stirring parts 39. Several support parts 41 are spaced between the two rubber parts 40. Several channels 42 are separated between the two rubber parts 40 by the several support parts 41. Several channels 42 are all connected to the circular pipe 35. Several one-way valves 56 are provided on the circular plate 19.
[0042] In practical implementation, channel 42 reduces the blockage of the circular pipe 35 by impurities in the chemical wastewater, allowing the solution inside the circular pipe 35 to be sprayed out through channel 42. Furthermore, the elasticity of the rubber components 40 allows them to deform and return to their original shape during the stirring of the chemical wastewater. The deformation of the two rubber components 40 reduces the space of channel 42, further reducing impurities from clogging it; and after the two rubber components 40 return to their original shape, the space of channel 42 increases, which, combined with the solution sprayed from the circular pipe 35, allows impurities to be discharged.
[0043] Preferred options are shown in the appendix. Figure 8 The circular plate 19 is provided with several sleeves 38, the inner wall of the sleeves 38 being in threaded contact with the outer wall of the circular tubes 35. One end of one group of several circular tubes 35 is connected to the first neutralization cavity 33, and the other end of several circular tubes 35 is located above the cylinder 17. One end of another group of several circular tubes 35 is connected to the second neutralization cavity 34, and the other end of several circular tubes 35 is located below the cylinder 17.
[0044] Preferred options are shown in the appendix. Figure 6 Appendix Figure 8 To be continued Figure 9 The upper part of the first neutralization cavity 33 is provided with a plurality of first particle processing components 43. The first particle processing components 43 are located on the lower side of the movable component 31. The first particle processing components 43 rotate and move with the movable component 31. The upper part of the second neutralization cavity 34 is provided with a plurality of second particle processing components 44. The second particle processing components 44 are located at the upper end of the cylinder 17 and are fixedly connected to the cylinder 17.
[0045] Preferred options are shown in the appendix. Figure 8 To be continued Figure 9The first particle processing component 43 includes a housing 48. An annular grinding element 50 is provided below the housing 48. An elastic element 49 is connected between the annular grinding element 50 and the lower side of the housing 48. A push rod 52 is vertically slidably provided in the middle of the housing 48. A grinding element 51 is provided at the lower end of the push rod 52. A pair of top rods 54 are fixedly provided on the upper side of the annular grinding element 50. The pair of top rods 54 are vertically slidably in contact with the housing 48. A pair of movable blocks 53 are symmetrically horizontally slidably provided inside the housing 48. The ends of the pair of movable blocks 53 that are close to each other are slidably in contact with the upper inclined surfaces on both sides of the push rod 52. The ends of the pair of movable blocks 53 that are far apart from each other are respectively slidably in contact with the upper inclined surfaces of the two top rods 54. The structure of the first particle processing component 43 is the same as that of the second particle processing component 44.
[0046] Preferred options are shown in the appendix. Figure 6 Appendix Figure 8 To be continued Figure 9 A slider 55 is fixedly provided on the upper side of the housing 48. The slider 55 in the first particle processing assembly 43 slides radially at the lower part of the movable part 31, and the slider 55 in the second particle processing assembly 44 slides radially on the upper side of the second neutralization cavity 34.
[0047] Preferred options are shown in the appendix. Figure 8 An annular plate 45 is fixedly provided on the lower side of the first neutralization cavity 33, and a first guide ring 46 is provided on the upper side of the annular plate 45. A second guide ring 47 is provided on the lower side of the second neutralization cavity 34, and the second guide ring 47 is fixedly connected to the upper side of the movable part 31.
[0048] Preferred options are shown in the appendix. Figure 6 Appendix Figure 11 The upper end of the processing tank 10 is provided with a sealing cover 11, and a driver 12 is installed on the upper side of the sealing cover 11. The upper outer wall of the drive shaft 20 is axially engaged with the spline of the driver 12.
[0049] Preferred options are shown in the appendix. Figure 6 Appendix Figure 11 The lower outer wall of the drive shaft 20 is provided with a conical block 22, and the outer wall of the conical block 22 is provided with a spiral component 23.
[0050] Preferred options are shown in the appendix. Figure 1 To be continued Figure 3 Appendix Figure 11The lower end of the inner cylinder 15 is provided with a bottom plate 16. A drain pipe 24 is provided on one side of the lower part of the inner cylinder 15. A collection box 25 is provided on the other side of the lower end of the inner cylinder 15. Several filter holes 13 are provided on the bottom plate 16. The filter holes 13 are all located inside the collection box 25. The collection box 25 is connected to the outside of the treatment tank 10 by a discharge pipe 26. An electrical distribution box 14 is provided outside the treatment tank 10. A control valve 32 is provided in the connection between the fixed pipe 18 and the inside of the cylinder 17. The upper part of the inner cylinder 15 is connected to the external chemical wastewater pool by an inlet pipe 21. The fixed pipe 18 is connected to the external chemical reagent cylinder.
[0051] Specific usage of this invention: Chemical wastewater in the chemical wastewater tank is transported to the interior of the inner cylinder 15 through the inlet pipe 21. The control system starts the driver 12, which drives the drive shaft 20 to rotate.
[0052] When the drive shaft 20 rotates, it drives the movable cam 29 and the protrusion 30 to rotate synchronously. The protrusion 30 moves under the guidance of the annular track 28, thereby causing the drive shaft 20 to move axially up and down during rotation. Since the upper outer wall of the drive shaft 20 forms a spline axial fit with the driver 12, the drive shaft 20 can still maintain continuous rotation during lifting and lowering.
[0053] The rotation and lifting linkage of the drive shaft 20 drives the conical block 22 and the spiral component 23 to rotate synchronously and move axially, thereby creating a stirring disturbance on the chemical wastewater in the lower part of the inner cylinder 15 and improving the flowability of the wastewater.
[0054] When the drive shaft 20 moves upward, it drives the movable part 31 to slide upward inside the cylinder 17, increasing the volume of the first neutralization chamber 33 and creating a negative pressure. This draws the chemical wastewater below the cylinder 17 into the first neutralization chamber 33 through the lower one-way valve 56. Simultaneously, external chemical agents are quantitatively introduced into the first neutralization chamber 33 through the control valve 32, allowing the wastewater and chemical agents to undergo a preliminary neutralization reaction within the first neutralization chamber 33.
[0055] During this process, the rotation of the drive shaft 20 drives the rotation of the movable part 31, and the rotation of the movable part 31 causes the spray pipe assembly and the first particle treatment assembly 43 to rotate synchronously, thereby creating a stirring effect on the wastewater in the first neutralization chamber 33.
[0056] When the movable part 31 moves upward, it drives the circular tube 35 to move upward through the limiting ring 36, so that the wastewater in the second neutralization chamber 34, after preliminary neutralization, enters the lower circular tube 35 through the filter screen 37, and is sprayed to the lower area of the inner cylinder 15 through the channel 42, thereby realizing the downward transportation of wastewater from the upper part and promoting the full mixing of wastewater in the upper and lower areas of the inner cylinder 15.
[0057] Since the outer wall of the round tube 35 and the inner wall of the sleeve 38 form a threaded guide fit, the round tube 35 rotates during axial movement, thereby driving the agitator 39 and the rubber part 40 to rotate, so that the sprayed wastewater is discharged in a diffused state, improving the mixing effect.
[0058] During the chemical neutralization process, particulate or flocculent sediments may be generated in the wastewater. These particles easily adhere to the inner wall of the second neutralization chamber 34 or the surface of the filter screen 37. The up-and-down movement of the movable part 31 can create a scouring effect on the adhered particles. At the same time, the relative movement between the second particle treatment component 44 and the movable part 31 allows the particles to enter and be ground and crushed.
[0059] During the particle grinding process, the grinding element 51 first crushes the particles by squeezing. Then, the push rod 52 moves upward under force, driving the movable block 53 to move, which in turn causes the top rod 54 to push the annular grinding element 50 downward, thereby forming a complete grinding surface for further grinding of the particles. The elastic element 49 provides elasticity during the resetting process of the annular grinding element 50, allowing the grinding structure to return to its initial state.
[0060] As the movable part 31 continues to move upward, the second guide ring 47 pushes the second particle processing assembly 44 to move radially, so that it comes into contact with the filter screen 37, thereby cleaning the particles on the surface of the filter screen 37.
[0061] When the drive shaft 20 moves downward, the movable part 31 moves downward simultaneously, so that the wastewater in the first neutralization chamber 33 enters the upper circular pipe 35 through the filter screen 37 and is sprayed to the upper area of the inner cylinder 15, realizing the upward transportation of wastewater from the lower part.
[0062] Meanwhile, the circular tube 35 continues to rotate during axial movement, causing the sprayed wastewater to form a spiral diffusion flow, further improving the mixing effect of wastewater and chemical agents.
[0063] In addition, the first particle processing component 43 cooperates with the annular plate 45 during the rotation and descent of the movable part 31 to grind the deposited particles in the first neutralization cavity 33, and moves radially under the guidance of the first guide ring 46 to clean the filter screen 37.
[0064] Through the synergistic effect of the above structures, the moving part 31 drives the jet pipe assembly to circulate and transport wastewater in the upper and lower areas of the inner cylinder 15 during rotation and axial reciprocating motion. At the same time, the neutralization reaction is enhanced by self-rotating jetting and multi-stage stirring, thereby significantly improving the efficiency of chemical wastewater treatment.
[0065] This invention discloses an integrated treatment device for chemical wastewater. By incorporating a movable component 31, a drive shaft 20, and a guide drive assembly, the drive shaft 20 rotates while simultaneously moving axially up and down, thereby driving the movable component 31 to reciprocate within the treatment tank 10 and altering the volume of the neutralization zone. A spray pipe assembly rises and falls synchronously with the movable component 31, alternately connecting with wastewater at different heights. During this rising and falling process, the assembly rotates, driving the stirring assembly to rotate as well. This creates forced circulation and three-dimensional mixing of the wastewater between the upper and lower zones within the treatment tank 10, improving the uniformity of neutralization between the chemical wastewater and the chemical agents. Furthermore, by installing the spray pipe assembly on the movable component 31, wastewater from one height zone can be transported to another height zone and discharged via spraying when the movable component 31 moves axially. This promotes the flow and exchange of wastewater between different zones within the treatment tank 10, increases the overall flow field disturbance, and shortens the neutralization reaction time. Finally, the spray pipe assembly forms a guiding fit with the sleeve 38 during axial movement, causing the spray pipe assembly to rotate. At the same time, it drives the stirring assembly to rotate, so that the wastewater forms a rotating diffusion flow during the spraying process, thereby increasing the contact area between the wastewater and the chemical agent and improving the neutralization reaction efficiency.
[0066] This invention discloses an integrated treatment device for chemical wastewater. By incorporating a movable component 31 within a cylindrical chamber 17 to form a first neutralization chamber 33 and a second neutralization chamber 34, wastewater flows alternately between the two chambers, creating a partitioned neutralization reaction environment and improving the sufficiency of the reaction between the wastewater and chemical agents. Furthermore, by respectively incorporating a first particle processing component 43 and a second particle processing component 44 within the first neutralization chamber 33 and the second neutralization chamber 34, particles are ground and crushed between the particle processing components during the rotation and axial movement of the movable component 31, thereby reducing particle deposition and improving the operational stability of the device.
[0067] This invention discloses an integrated treatment device for chemical wastewater. In the particle treatment assembly, the grinding element 51 and the annular grinding element 50 approach each other during the movement of the moving part 31, creating a grinding effect that crushes and breaks up deposited particles, improving wastewater flowability and reducing the risk of channel blockage. Furthermore, the first particle treatment assembly 43 and the second particle treatment assembly 44, guided radially, contact the filter screen 37, cleaning particles from the surface of the filter screen 37 during operation, thus maintaining the filtration effect of the filter screen 37 and reducing maintenance frequency.
[0068] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. An integrated treatment device for chemical wastewater, comprising a treatment tank (10), wherein an inner cylinder (15) is fixedly provided inside the treatment tank (10), characterized in that, Also includes: Movable component (31), disposed inside a cylinder (17) inside the processing tank (10) and capable of moving axially, to divide the interior of the cylinder (17) into at least two neutral regions of variable volume; A drive shaft (20) is provided through the movable part (31) and linked to it. The drive shaft (20) cooperates with the guide drive assembly provided in the processing tank (10) to generate axial lifting motion when rotating and drive the movable part (31) to lift synchronously. The spray pipe assembly is disposed on the movable part (31) and communicates with the neutralization area. One end of the spray pipe assembly can alternately communicate with wastewater in different height areas during the lifting and lowering of the movable part (31). The other end of the spray pipe assembly is located outside the cylinder (17) so as to realize the alternating intake and spraying of wastewater in different height areas during the lifting and lowering of the movable part (31). A stirring component is disposed outside the jet pipe assembly. The jet pipe assembly can rotate during the lifting and lowering of the movable part (31) to form a rotating diffusion flow when the wastewater is sprayed.
2. The integrated treatment device for chemical wastewater according to claim 1, characterized in that: The guide drive assembly includes a cam (27) fixedly disposed in the processing tank (10) and an annular track (28) formed on the cam (27), and the lower end of the drive shaft (20) is provided with a movable cam (29) that slides with the annular track (28).
3. The integrated treatment device for chemical wastewater according to claim 1, characterized in that: The movable part (31) is disposed inside the cylinder (17) and forms a sealed sliding fit with the cylinder (17). The cylinder (17) is fixed inside the inner cylinder (15) by a plurality of fixed tubes (18). The interior of the cylinder (17) is divided into a first neutralization cavity (33) and a second neutralization cavity (34) by the movable part (31).
4. An integrated treatment device for chemical wastewater according to claim 3, characterized in that: The injection pipe assembly includes a plurality of circular pipes (35), which are circumferentially distributed on the movable part (31).
5. An integrated treatment device for chemical wastewater according to claim 4, characterized in that: The upper and lower ends of the cylinder (17) are respectively provided with a circular plate (19). The outer wall of the circular tube (35) is threadedly guided to the sleeve (38) fixed on the circular plate (19) so that the circular tube (35) rotates when it moves axially. The circular plate (19) is provided with several one-way valves (56).
6. An integrated treatment device for chemical wastewater according to claim 4, characterized in that: Several pairs of stirring elements (39) are provided on the outside of the circular tube (35). The stirring elements (39) are used to create radial disturbance to the wastewater when the circular tube (35) rotates. Two rubber elements (40) are symmetrically arranged between each pair of stirring elements (39). Several support elements (41) are provided between the two rubber elements (40). Several channels (42) are provided between the two rubber elements (40) through the several support elements (41). The several channels (42) are all connected to the circular tube (35).
7. An integrated treatment device for chemical wastewater according to claim 3, characterized in that: The upper part of the first neutralization cavity (33) is provided with a plurality of first particle processing components (43), the first particle processing components (43) are located on the lower side of the movable part (31), and the first particle processing components (43) rotate and move with the movable part (31). The upper part of the second neutralization cavity (34) is provided with a plurality of second particle processing components (44), the second particle processing components (44) are located at the upper end of the cylinder (17), and the second particle processing components (44) are fixedly connected to the cylinder (17).
8. An integrated treatment device for chemical wastewater according to claim 7, characterized in that: The first particle processing assembly (43) includes a housing (48), with an annular grinding element (50) below the housing (48). An elastic element (49) is connected between the annular grinding element (50) and the lower side of the housing (48). A push rod (52) is vertically slidably provided in the middle of the housing (48). A grinding element (51) is provided at the lower end of the push rod (52). A pair of top rods (54) are fixedly provided on the upper side of the annular grinding element (50). The pair of top rods (54) slide vertically in contact with the housing (48). A pair of movable blocks (53) are symmetrically and horizontally slidably provided inside the housing (48). The ends of the pair of movable blocks (53) that are close to each other slide in contact with the upper inclined surfaces on both sides of the push rod (52). The ends of the pair of movable blocks (53) that are far apart from each other slide in contact with the upper inclined surfaces of the two top rods (54). The structure of the first particle processing assembly (43) is the same as that of the second particle processing assembly (44).
9. An integrated treatment device for chemical wastewater according to claim 8, characterized in that: A slider (55) is fixedly provided on the upper side of the housing (48). The slider (55) in the first particle processing assembly (43) slides radially at the lower part of the movable part (31), and the slider (55) in the second particle processing assembly (44) slides radially on the upper side of the second neutralization cavity (34).
10. An integrated treatment device for chemical wastewater according to claim 1, characterized in that: The upper end of the processing tank (10) is provided with a sealing cover (11), and a driver (12) is installed on the upper side of the sealing cover (11). The upper outer wall of the drive shaft (20) is axially engaged with the spline of the driver (12).