High-precision numerical control cutting device for aluminum alloy sections
By using the monitoring module and calibration mechanism of the high-precision CNC cutting device for aluminum alloy profiles, the problems of low positioning accuracy and poor chip removal have been solved, achieving high-precision cutting and chip classification and recycling, improving cutting accuracy and automation, and reducing maintenance frequency and rework rate.
Patent Information
- Application Number
- CN202610404733.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-03-30
- Publication Date
- 2026-05-12
AI Technical Summary
Existing aluminum profile cutting equipment suffers from low positioning accuracy and poor chip removal, resulting in grooving position deviation and inconsistent groove depth. Aluminum chips generated during the cutting process are prone to clogging, affecting the grooving quality, aggravating tool wear, and even causing processing failures.
The high-precision CNC cutting device for aluminum alloy profiles includes a conveyor, limit frame, recycling bin, calibration mechanism, and dust collection box. The monitoring module monitors the profile position in real time, and dynamic correction is performed by rotatable calibration end blocks and calibration pressure plates. The cone-shaped recycling bin and dust collection trough are used to classify and recycle debris, and an integrated grinding plate is used to remove burrs, achieving flexible clamping and automated calibration.
It significantly improves cutting accuracy and automation, reduces maintenance frequency and rework rate, ensures that the profile does not shift during the cutting process, and enables environmentally friendly and efficient waste sorting and recycling, reducing manual intervention and equipment wear.
Smart Images

Figure CN122007913A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of metal processing technology, and in particular to a high-precision CNC cutting device for aluminum alloy profiles. Background Technology
[0002] Aluminum alloy profiles are widely used in modern industrial fields such as building decoration, rail transportation, aerospace, and electronic equipment due to their excellent properties such as light weight, high strength, and good corrosion resistance. As various industries continue to increase their requirements for the precision of aluminum profile components, especially in the grooving of profile end faces in fields such as doors, windows, curtain walls, and precision frames, higher requirements are placed on their dimensional accuracy and surface quality.
[0003] Existing aluminum profile cutting equipment typically requires positioning and calibration of the profile to be processed before edge grooving. Traditional methods often rely on manual visual inspection or mechanical stops for positioning, which makes it difficult to ensure precise alignment between the profile edge and the tool path. Especially when the profile has slight bending, twisting, or burrs left over from previous processes, direct grooving can easily cause problems such as grooving position deviation and inconsistent groove depth, affecting the subsequent assembly of door and window frames. Furthermore, there are issues with chip removal during the grooving process. Aluminum alloys have high toughness, and the aluminum chips generated during grooving are small and easily stick together, clogging the grooving area and the chip groove of the tool. If they cannot be removed in a timely and effective manner, the accumulated chips will not only affect the surface quality of the grooving and accelerate tool wear, but may also cause the aluminum chips to melt due to frictional heat, or even cause processing failures. Summary of the Invention
[0004] This invention addresses the problems of low positioning accuracy and poor chip removal by providing a high-precision CNC cutting device for aluminum alloy profiles.
[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a high-precision CNC cutting device for aluminum alloy profiles, including a conveyor table and a limiting frame; The top of the conveyor is provided with a set of slide rails, the limiting frame is movably mounted on the top of the slide rails, the rear end of the conveyor is connected to a recycling box, the recycling box is provided with several dust collection slots with filter plates snapped in, the recycling box is connected to an external pneumatic device, the front end of the limiting frame is provided with an auxiliary positioning plate, one end of the auxiliary positioning plate is connected to a telescopic shaft inserted inside the limiting frame, and the rear end of the limiting frame is provided with a calibration mechanism and a dust collection box. The calibration mechanism includes a calibration plate and several calibration end blocks for calibrating and positioning the aluminum alloy profile. The dust collection box is located at the bottom of the aluminum alloy profile for assisting in the recycling of small debris. Through the monitoring module and the rotatable calibration end blocks, real-time dynamic correction of the profile is achieved to ensure processing accuracy. A conical recycling box is used in conjunction with the dust collection box to complete the classification and recycling of debris of different sizes, which is environmentally friendly and efficient. The flexible clamping structure ensures stable clamping while allowing calibration and adjustment to prevent profile deformation. The intelligent feedback system can automatically adjust the feed and screen out defective products, reducing manual intervention. At the same time, an integrated grinding plate is used to grind the edges, remove burrs, and improve the cut quality. Overall, the cutting accuracy, automation level, and environmental performance are significantly improved, while reducing maintenance frequency and rework rate.
[0006] A further preferred embodiment of the present invention is as follows: the recycling bin is provided with several drive shafts, and a cutting disc is installed at the top of the drive shaft for cutting and grooving the edge of the aluminum alloy profile. The bottom of the recycling bin is set in a frustum shape for auxiliary flow of debris, which is used in conjunction with the dust collection trough for recycling. The recycling bin is provided with drive shafts and a cutting disc for grooving the edge of the profile. The frustum design at the bottom facilitates the flow of debris, and the debris is sucked into the dust collection trough for recycling in conjunction with an external air pressure device.
[0007] A further preferred embodiment of the present invention is as follows: the limiting frame is divided into an upper fixed plate and a lower fixed plate, and several support shafts are provided between the upper fixed plate and the lower fixed plate. A monitoring module is provided on the limiting frame. The monitoring module has a camera installed inside and is mounted inside the upper fixed plate. Several calibration lines are provided on the lower fixed plate to cooperate with the monitoring module to provide feedback on the position of the aluminum alloy profile. The internal processor controls the rotation of the calibration end block to assist in correction. The limiting frame is composed of upper and lower fixed plates and support shafts. The monitoring module has a built-in camera that, together with the calibration lines on the lower fixed plate, monitors the position of the profile in real time to prevent deviation and screen out defective products.
[0008] A further preferred embodiment of the present invention is as follows: a fixing cylinder is installed at the top of the limiting frame, the output end of the fixing cylinder passes through the upper fixing plate and a limiting pressure plate is installed at the bottom, and a buffer pad is provided at the bottom of the limiting pressure plate. The fixing cylinder at the top of the limiting frame drives the limiting pressure plate to press down, and the buffer pad plays a protective role. After calibration, the profile is limited and fixed to prevent displacement during cutting.
[0009] A further preferred embodiment of the present invention is as follows: a plurality of transmission plates are provided on the side of the auxiliary positioning plate near the limiting frame, the transmission plates are movably locked on the auxiliary positioning plate, a plurality of push shafts are provided at one end of the transmission plate, and a locking plate is connected to one end of the push shafts, the locking plate is provided with a resettable semi-circular shaft, and a limiting block is connected on the semi-circular shaft, the auxiliary positioning plate is connected to the limiting block through the transmission plate, push shaft, locking plate and semi-circular shaft, for positioning the rear end of the profile, and providing fine adjustment space during the calibration process to prevent clamping deviation.
[0010] A further preferred embodiment of the present invention is as follows: the limiting block is in a continuously bent shape, a positioning plate is inserted at the top of the limiting block, and a rubber pad is provided at the bottom of the positioning plate for assisting in pressing and limiting the aluminum alloy profile. The limiting block is in a bent shape, the positioning plate is inserted at the top, and the rubber pad at the bottom assists in pressing the profile, thereby improving the positioning stability and allowing for manual adjustment.
[0011] A further preferred embodiment of the present invention is as follows: the calibration mechanism further includes a connecting shaft, which is disposed inside the fixed plate on the limiting frame. Several feed shafts are disposed at the bottom of the connecting shaft, and a push plate is connected to the bottom of each feed shaft. Locking shafts are disposed at both ends of the push plate. A limiting groove is formed on the support shaft inside the limiting frame, and the locking shaft is disposed inside the limiting groove. The calibration end block is rotatably disposed at the bottom of the push plate. Several movable rods are disposed at the bottom of the calibration end block, and a movable frame is connected to the bottom of each movable rod. A set of symmetrical calibration pressure plates is disposed at the bottom edge of the movable frame. A rubber layer is disposed on the outside of each calibration pressure plate. A fixed rod is connected to the bottom of the calibration end block. The bottom of the fixed rod is arc-shaped, and during the movement of the movable frame, the fixed rod is used to push the calibration pressure plate outwards to press against the inside of the aluminum alloy profile. The calibration mechanism achieves lifting and limiting through components such as the connecting shaft, feed shaft, push plate, and locking shaft. The bottom of the calibration end block is provided with a movable frame and calibration pressure plate. The fixed rod pushes the pressure plate against the inner wall of the profile to achieve precise positioning. The fixed insertion rod is provided with a rectangular frame on the outside, and a set of snap-fit brackets are connected to the outside of the rectangular frame. The snap-fit brackets are used to abut against the outside of the aluminum alloy profile. The fixed insertion rod is provided with a rectangular frame and snap-fit brackets on the outside. As the insertion rod moves, it can abut against the inside and outside of the profile at the same time, which further enhances the calibration and limiting effect and facilitates subsequent tightening.
[0012] A further preferred embodiment of the present invention is as follows: a transmission frame is provided at the front end of the push plate, a calibration plate is movably arranged inside the transmission frame, the bottom of the calibration plate is provided with an arc-shaped chamfer, and the top of the calibration plate is provided with a grinding plate for grinding the edge of the aluminum alloy profile. The front end of the push plate is provided with a transmission frame and a calibration plate, the bottom of the calibration plate is an arc-shaped chamfer, and the top is a grinding plate, which can grind the edge of the profile during the calibration process to reduce burrs and unevenness.
[0013] A further preferred embodiment of the present invention is as follows: a set of guide plates is provided at the opening of the dust collection box. The guide plates are inclined and used for the conduction of dust and debris. Several swing shafts are provided inside the dust collection box. The swing shafts are all connected to fixed shafts, and the fixed shafts are locked inside the dust collection box. Several elastic suction tubes are provided inside the dust collection box. A counterweight is provided at one end of each suction tube. The dust collection box has connecting ports at both ends for connecting to external air pressure equipment. The opening of the dust collection box is provided with inclined guide plates, and the interior is provided with swing shafts and elastic suction tubes with counterweights. Both ends are connected to external air pressure equipment to absorb small particles of debris generated during grinding, thereby reducing the frequency of equipment cleaning.
[0014] A further preferred embodiment of the present invention is: one end of the conveyor table is connected to a support frame, and a control panel is provided on the support frame. The conveyor table is provided with a support frame and a control panel at one end for controlling the operation of the equipment.
[0015] Compared with the prior art, the advantages of the present invention are as follows: 1. This invention uses a monitoring module in conjunction with a calibration line to monitor the profile position in real time, and combines a rotatable calibration end block and a calibration pressure plate for dynamic correction, ensuring that the profile is in a vertical state during processing, greatly improving cutting accuracy and achieving high-precision calibration and monitoring.
[0016] 2. The recycling bin of this invention adopts a truncated cone flow guide design, which, together with the dust collection slot, filters large particles of debris. At the same time, the dust collection box at the bottom uses negative pressure to absorb fine dust, realizing the classification and recycling of debris of different sizes. This is environmentally friendly, reduces the cleaning frequency, and ensures efficient debris recycling.
[0017] 3. The present invention uses a fixed cylinder to drive the buffer pad for clamping, and with the movable snap-fit plate and semi-circular shaft at the rear end, it not only ensures the stability of clamping, but also allows for minor adjustments during calibration to avoid deformation or tilting of the profile.
[0018] 4. The present invention can automatically control the feed axis, calibration end block and rear push axis according to the profile position and curvature data fed back by the monitoring module, so as to realize automated calibration and defective product screening and reduce manual intervention.
[0019] 5. During the calibration process, the grinding plate on the calibration plate can reciprocate with the push plate to grind the edge of the profile, remove burrs generated during cutting, ensure a smooth cut, and effectively reduce the rework rate of subsequent assembly. Attached Figure Description
[0020] The present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be regarded as a limitation on the scope of the present invention. In addition, unless specifically indicated, the drawings are only schematic representations of the composition or structure of the described objects and may contain exaggerated displays, and the drawings are not necessarily drawn to scale.
[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the disassembled structure of the conveyor table and the limiting frame of the present invention; Figure 3 For the present invention Figure 2 A magnified view of the structure at point A in the middle; Figure 4 This is a schematic diagram of the limiting frame structure of the present invention; Figure 5 This is a schematic diagram of the calibration mechanism structure of the present invention; Figure 6 This is a schematic diagram of the internal structure of the dust collection box of the present invention; Figure 7 This is a schematic diagram of the disassembled structure of the limiting frame of the present invention; Figure 8 This is a schematic diagram of the bottom structure of the transmission plate of the present invention; Figure 9 This is a schematic diagram of one side of the auxiliary positioning plate of the present invention; Figure 10 For the present invention Figure 9 A magnified schematic diagram of the structure at point B in the middle.
[0022] In the diagram: 1. Conveyor; 2. Recycling bin; 3. Limiting frame; 4. Auxiliary positioning plate; 5. Calibration mechanism; 6. Dust collection box; 11. Control panel; 21. Cutting disc; 31. Calibration line; 32. Monitoring module; 33. Fixed cylinder; 34. Limiting pressure plate; 341. Buffer pad; 41. Telescopic shaft; 42. Snap-fit plate; 43. Limiting block; 44. Positioning insert plate; 45. Transmission plate; 51. Connecting shaft; 52. Push plate; 53. Transmission frame; 54. Calibration plate; 55. Calibration end block; 56. Movable frame; 561. Calibration pressure plate; 57. Fixed insert rod; 58. Snap-fit frame; 61. Guide plate; 62. Dust collection pipe; 63. Swing shaft. Detailed Implementation
[0023] Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.
[0024] It should be noted that similar labels in the following figures indicate similar items; therefore, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.
[0025] This embodiment mainly describes the title of the high-precision CNC cutting device for aluminum alloy profiles. Please refer to [link / reference]. Figures 1-7 Specifically, it is as follows: a high-precision CNC cutting device for aluminum alloy profiles, including a conveyor table 1 and a limit frame 3; A set of slide rails is provided at the top of the conveyor table 1, and the limiting frame 3 is movably set on the top of the slide rails. The rear end of the conveyor table 1 is connected to the recycling box 2. The recycling box 2 is provided with several dust collection slots with filter plates snapped in. The recycling box 2 is connected to an external air pressure device. The front end of the limiting frame 3 is provided with an auxiliary positioning plate 4. One end of the auxiliary positioning plate 4 is connected to a telescopic shaft 41 inserted inside the limiting frame 3. The rear end of the limiting frame 3 is provided with a calibration mechanism 5 and a dust collection box 6. The calibration mechanism 5 includes a calibration plate 54 and several calibration end blocks 55 for calibrating and positioning the aluminum alloy profile. The dust collection box 6 is located at the bottom of the aluminum alloy profile for assisting in the recycling of small debris. Through the monitoring module and the rotatable calibration end blocks, the profile is dynamically corrected in real time to ensure processing accuracy. The cone-shaped recycling box, together with the dust collection box, completes the classification and recycling of debris of different sizes, which is environmentally friendly and efficient. The flexible clamping structure ensures stable clamping while allowing calibration and adjustment to prevent profile deformation. The intelligent feedback system can automatically adjust the feed and screen out defective products, reducing manual intervention. At the same time, the integrated grinding plate grinds the edges to remove burrs and improve the cut quality. Overall, it significantly improves cutting accuracy, automation, and environmental performance, and reduces maintenance frequency and rework rate.
[0026] like Figure 2 and Figure 3 As shown, the recycling bin 2 is equipped with several drive shafts, and a cutting disc 21 is installed at the top of the drive shaft for cutting and grooving the edges of aluminum alloy profiles. The bottom of the recycling bin 2 is set in a truncated cone shape for auxiliary flow of debris. In conjunction with the dust collection trough, during the feeding process of the aluminum alloy profile driven by the limit frame 3, the edges of the profile can be grooved with the help of several cutting discs 21. At this time, the external air pressure equipment is running, which can guide the discharged debris along the truncated cone at the bottom and discharge large particles of debris along the dust collection trough for subsequent unified processing.
[0027] like Figure 4As shown, the limiting frame 3 is divided into an upper fixed plate and a lower fixed plate, and several support shafts are set between the upper fixed plate and the lower fixed plate. A monitoring module 32 is set on the limiting frame 3. The monitoring module 32 has a camera installed inside and is installed inside the upper fixed plate. With the help of the camera, the position of the aluminum alloy profile can be monitored in real time. Several calibration lines 31 are set on the lower fixed plate to cooperate with the monitoring module 32 to provide feedback on the position of the aluminum alloy profile. The internal processor controls the rotation of the calibration end block 55 to assist in correction. The calibration lines 31 work with the monitoring module 32 to judge the position of the aluminum alloy profile, which can reduce the deviation of the aluminum alloy profile during the limiting process. It can also judge the curvature of the aluminum alloy profile itself, reduce bending and other situations, and screen out defective products.
[0028] like Figure 7 and Figure 9 As shown, a fixed cylinder 33 is installed at the top of the limiting frame 3. The output end of the fixed cylinder 33 passes through the upper fixed plate and a limiting pressure plate 34 is installed at the bottom. A buffer pad 341 is provided at the bottom of the limiting pressure plate 34. The fixed cylinder 33 can drive the limiting pressure plate 34 at the bottom to move. After the aluminum alloy profile is calibrated, it is limited and pressed to ensure that there will be no deviation during the subsequent cutting process.
[0029] like Figure 9 and Figure 10 As shown, the auxiliary positioning plate 4 is provided with several transmission plates 45 on the side near the limit frame 3. The transmission plates 45 are movably locked on the auxiliary positioning plate 4. One end of the transmission plate 45 is provided with several push shafts, and one end of the push shaft is connected to a locking plate 42. The locking plate 42 is provided with a resettable semi-circular shaft, and the semi-circular shaft is connected to a limit block 43. During the positioning process, the rear end of the aluminum alloy profile can be locked in the limit block 43 for auxiliary positioning. When the calibration end block 55 at the front end is rotated and adjusted, the profile can be adjusted under the cooperation of the semi-circular shaft and the movable locking plate 42, reducing the offset and tilt during the clamping process and avoiding subsequent assembly tolerance problems as much as possible.
[0030] like Figure 10 As shown, the limiting block 43 is continuously bent, and a positioning plate 44 is inserted at the top of the limiting block 43. A rubber pad is provided at the bottom of the positioning plate 44 for auxiliary pressing and limiting of the aluminum alloy profile. When the aluminum alloy profile is limited and pressed, the rubber pad at the bottom of the positioning plate 44 can be used to press against the inside of the profile to assist in positioning. The movable snap-fit plate 42 and the semi-circular shaft facilitate subsequent manual adjustment of the limiting position.
[0031] like Figure 5 and Figure 8As shown, the calibration mechanism 5 also includes a connecting shaft 51, which is located inside the fixed plate on the limiting frame 3. Several feed shafts are located at the bottom of the connecting shaft 51, and a push plate 52 is connected to the bottom of each feed shaft. Locking shafts are located at both ends of the push plate 52. A limiting groove is formed on the support shaft inside the limiting frame 3, and the locking shaft is located inside the limiting groove. During the movement of the push plate 52 driven by the top feed shaft, the locking shaft can lock the plate inside the limiting groove, controlling the overall movement and reducing interference during operation. A calibration end block 55 is rotatably located at the bottom of the push plate 52. Several movable rods are located at the bottom of the calibration end block 55, and a movable frame 56 is connected to the bottom of each movable rod. A set of symmetrical calibration pressure plates 561 are provided at the bottom edge of the moving frame 56. The calibration pressure plates 561 are covered with a rubber layer. The bottom of the calibration end block 55 is connected to a fixed insertion rod 57. The bottom of the fixed insertion rod 57 is arc-shaped. During the movement of the moving frame 56, the fixed insertion rod 57 is used to push the calibration pressure plates 561 outward to abut against the inside of the aluminum alloy profile. During the positioning process, the moving frame 56 can be placed inside the aluminum alloy profile. As the fixed insertion rod 57 at the top moves, it pushes the calibration pressure plates 561 at both ends outward to abut against the inside of the aluminum alloy profile. With the help of its inner wall, it can press and position the aluminum alloy profile to ensure that it is in a relatively vertical state and reduce the occurrence of displacement. The fixed insertion rod 57 is provided with a rectangular frame, and a set of snap-fit brackets 58 are connected to the outside of the rectangular frame. The snap-fit brackets 58 are used to abut against the outside of the aluminum alloy profile. During the movement of the fixed insertion rod 57, the snap-fit brackets 58 can also abut against the outside of the profile for calibration and limit, so that the limit pressure plate 34 can play the role of limit clamping in the future.
[0032] like Figure 5 As shown, a transmission frame 53 is provided at the front end of the push plate 52, and a calibration plate 54 is movably arranged inside the transmission frame 53. The bottom of the calibration plate 54 is provided with an arc-shaped chamfer, and the top of the calibration plate 54 is provided with a grinding plate for grinding the edge of the aluminum alloy profile. During the calibration and limiting process, the push plate 52 can be used to press against one side of the aluminum alloy profile for auxiliary calibration. Subsequently, the monitoring module 32 provides feedback on the slight angular deviation of the profile, which can be adjusted by rotating the calibration end block 55. At this time, the calibration end block 55 retracts a part, which can move the push shaft between the transmission plate 45 and the snap-fit plate 42 at the rear end, and can control the amount of aluminum alloy profile pushed out. At this time, the grinding plate on the calibration plate 54 can be driven to press against the surface of the profile. During the reciprocating motion, the edge of the profile is ground to reduce burr residue and uneven cut, thereby reducing the overall rework rate.
[0033] like Figure 6As shown, a set of guide plates 61 are provided at the opening of the dust collection box 6. The guide plates 61 are inclined and used for dust and debris conduction. Several swing shafts 63 are provided inside the dust collection box 6. The swing shafts 63 are all connected to the fixed shaft, and the fixed shaft is locked inside the dust collection box 6. Several elastic suction tubes 62 are provided inside the dust collection box 6. One end of the suction tube 62 is provided with a counterweight. Both ends of the dust collection box 6 are provided with connection interfaces for connecting to external air pressure equipment. During the operation of the equipment, with the help of the external equipment, a negative pressure can be formed at the dust collection box 6, which can absorb small particles of debris generated by grinding. Larger particles of debris can fall into the recycling box 2, which can reduce the situation where small particles of debris adhere to the bottom edge of the limit frame 3 during processing, and reduce the frequency of cleaning and maintenance of the equipment.
[0034] like Figure 1 and Figure 2 As shown, one end of the conveyor table 1 is connected to a support frame, and the support frame is equipped with a control panel 11, which can control the operation of the equipment.
[0035] During use, the rear end of the aluminum alloy profile to be processed is clamped in the limiting block 43 of the auxiliary positioning plate 4. At this time, the rubber pad at the bottom of the positioning plate 44 will slightly press the inside of the profile, which plays a preliminary fixing role. The monitoring module 32 and the internal camera on the limiting frame 3 monitor the initial position and state of the profile in real time by identifying the calibration line 31 on the lower fixing plate, and determine whether there is bending or displacement. The limiting frame 3 moves on the slide rail at the top of the conveyor table 1, which drives the clamped aluminum alloy profile to feed towards the cutting area, i.e., the recycling box 2. During the feeding process, the cutting disc 21 at the top of the recycling box 2 rotates to perform high-precision cutting or grooving on the edge of the profile. Before cutting, the system performs closed-loop control. The monitoring module 32 continuously observes the position of the profile relative to the calibration line 31. If an angle or positional deviation is found, the calibration mechanism 5 is activated, the calibration end block 55 moves into the inside of the profile, and pushes the calibration pressure plate 561 outward through the fixed insertion rod 57 to press against the inner wall of the profile and restore it to a vertical state. At the same time, the snap-fit bracket 58 provides auxiliary limiting from the outside. During the correction process, the snap-fit plate 42 on one side of the auxiliary positioning plate 4 cooperates with the semi-circular shaft to allow the profile to have a small degree of freedom during adjustment, preventing damage to the profile or jamming due to rigid clamping. Finally, after calibration, the top fixed cylinder 33 pushes the limiting pressure plate 34 down, and the profile is firmly fixed by the buffer pad 341 to ensure cutting stability. If burrs need to be removed, the push plate 52 will drive the calibration plate 54 to move, so that the grinding plate at its top abuts against the edge of the profile. With the reciprocating micro-movement of the limiting frame 3, the cutting edge is ground to remove burrs and ensure a smooth cut. During cutting, large particles of waste generated fall into the bottom of the frustum-shaped recycling box 2. With the help of external air pressure equipment, they are discharged through the dust collection groove with a filter plate inside, which facilitates the unified collection of small particles of dust generated during grinding and cutting. These particles are absorbed by the dust collection box 6 located at the bottom of the profile. Under negative pressure, the dust is sucked in through the inclined guide plate 61 and the elastic dust collection pipe 62, reducing the amount of dust adhering to the equipment and reducing the maintenance frequency.
[0036] In the description of this invention, it should be noted that the terms "upper," "lower," "front," "rear," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this invention is usually placed when in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0037] The present invention has been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only for the purpose of helping to understand the present invention and its core ideas. It should be noted that for those skilled in the art, several improvements and modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims
1. A high-precision CNC cutting device for aluminum alloy profiles, characterized in that, Includes conveyor and limit frame; The top of the conveyor is provided with a set of slide rails, the limiting frame is movably mounted on the top of the slide rails, the rear end of the conveyor is connected to a recycling box, the recycling box is provided with several dust collection slots with filter plates snapped in, the recycling box is connected to an external pneumatic device, the front end of the limiting frame is provided with an auxiliary positioning plate, one end of the auxiliary positioning plate is connected to a telescopic shaft inserted inside the limiting frame, and the rear end of the limiting frame is provided with a calibration mechanism and a dust collection box. The calibration mechanism includes a calibration plate and several calibration end blocks for calibrating and positioning the aluminum alloy profile. The dust collection box is located at the bottom of the aluminum alloy profile and is used for auxiliary recycling of fine debris.
2. The high-precision CNC cutting device for aluminum alloy profiles according to claim 1, characterized in that, The recycling bin is equipped with several drive shafts, and a cutting disc is installed at the top of the drive shaft for cutting and grooving the edges of aluminum alloy profiles. The bottom of the recycling bin is set in a truncated cone shape for auxiliary flow of debris, which is used in conjunction with the dust collection trough for recycling.
3. The high-precision CNC cutting device for aluminum alloy profiles according to claim 1, characterized in that, The limiting frame is divided into an upper fixed plate and a lower fixed plate, and several support shafts are provided between the upper fixed plate and the lower fixed plate. A monitoring module is provided on the limiting frame. The monitoring module has a camera installed inside and is mounted inside the upper fixed plate. Several calibration lines are provided on the lower fixed plate to cooperate with the monitoring module to provide feedback on the position of the aluminum alloy profile. The internal processor controls the rotation of the calibration end block to assist in correction.
4. The high-precision CNC cutting device for aluminum alloy profiles according to claim 1, characterized in that, A fixing cylinder is installed at the top of the limiting frame. The output end of the fixing cylinder passes through the upper fixing plate and a limiting pressure plate is installed at the bottom. A buffer pad is provided at the bottom of the limiting pressure plate.
5. The high-precision CNC cutting device for aluminum alloy profiles according to claim 1, characterized in that, The auxiliary positioning plate has several transmission plates on the side near the limiting frame. The transmission plates are movably locked onto the auxiliary positioning plate. One end of the transmission plate is provided with several push shafts, and one end of the push shaft is connected to a locking plate. The locking plate is provided with a resettable semi-circular shaft, and a limiting block is connected to the semi-circular shaft.
6. The high-precision CNC cutting device for aluminum alloy profiles according to claim 5, characterized in that, The limiting block is continuously bent, and a positioning plate is inserted at the top of the limiting block. A rubber pad is provided at the bottom of the positioning plate for auxiliary pressing and limiting of the aluminum alloy profile.
7. The high-precision CNC cutting device for aluminum alloy profiles according to claim 1, characterized in that, The calibration mechanism also includes a connecting shaft, which is located inside the fixed plate on the limiting frame. Several feed shafts are located at the bottom of the connecting shaft, and a push plate is connected to the bottom of each feed shaft. Locking shafts are located at both ends of the push plate. A limiting groove is formed on the support shaft inside the limiting frame, and the locking shaft is located inside the limiting groove. The calibration end block is rotatably mounted on the bottom of the push plate. Several movable rods are located at the bottom of the calibration end block, and a movable frame is connected to the bottom of each movable rod. A set of symmetrical calibration pressure plates is located at the bottom edge of the movable frame. A rubber layer is provided on the outside of each calibration pressure plate. A fixed rod is connected to the bottom of the calibration end block. The bottom of the fixed rod is arc-shaped, and during the movement of the movable frame, the fixed rod is used to push the calibration pressure plate outwards to abut against the inside of the aluminum alloy profile. The fixed insertion rod is provided with a rectangular frame, and a set of snap-fit brackets are connected to the outside of the rectangular frame. The snap-fit brackets are used to abut against the outside of the aluminum alloy profile.
8. The high-precision CNC cutting device for aluminum alloy profiles according to claim 7, characterized in that, The front end of the push plate is provided with a transmission frame, and a calibration plate is movably arranged inside the transmission frame. The bottom of the calibration plate is provided with an arc-shaped chamfer, and the top of the calibration plate is provided with a grinding plate for grinding the edges of the aluminum alloy profile.
9. The high-precision CNC cutting device for aluminum alloy profiles according to claim 1, characterized in that, A set of guide plates is provided at the opening of the dust collection box. The guide plates are inclined and used for the conduction of dust and debris. Several swing shafts are provided inside the dust collection box. The swing shafts are all connected to fixed shafts, and the fixed shafts are locked inside the dust collection box. Several flexible suction tubes are provided inside the dust collection box. A counterweight is provided at one end of each suction tube. Both ends of the dust collection box are provided with connection interfaces for connecting to external air pressure equipment.
10. The high-precision CNC cutting device for aluminum alloy profiles according to claim 1, characterized in that, One end of the conveyor is connected to a support frame, and a control panel is installed on the support frame.