Rubber cleaning device and method for airport runway
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHONGQING AIRPORT INFORMATION & COMM NETWORK CO LTD
- Filing Date
- 2026-03-27
- Publication Date
- 2026-05-12
AI Technical Summary
In the existing technology, airport runway rubber cleaning equipment has problems such as poor cleaning effect, high maintenance cost, waste of water resources and low cleaning efficiency, and poor equipment stability and solid-liquid separation effect.
The system employs high-pressure flushing technology combined with a ring-shaped extraction mechanism. A high-pressure water flow of over 15MPa is provided by a high-pressure water pump. The cleaning nozzle with a spray diameter of 0.8-1.2mm and an adjustable spray angle of 30°-60° thoroughly removes rubber debris. The ring-shaped extraction mechanism and solid-liquid separation structure enable rapid recovery and separation.
It achieves efficient and thorough cleaning of rubber debris, avoids brush wear and water waste, improves cleaning efficiency and equipment stability, and ensures the continuity of cleaning operations and the convenience of solid-liquid separation.
Smart Images

Figure CN122013706A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a rubber cleaning device, and more particularly, to a rubber cleaning device and method for airport runways. Background Technology
[0002] During aircraft takeoff and landing, the intense friction between the tires and the airport runway generates rubber debris that adheres to the runway surface. This debris reduces the runway's anti-skid performance, potentially leading to skidding during takeoff and landing, especially in rainy or snowy weather, seriously threatening flight safety. Therefore, regular rubber cleaning of airport runways is necessary. Existing technologies primarily employ two common methods for airport runway rubber cleaning: one uses a cleaning brush, driven by a high-speed rotating brush that uses friction between the bristles and the runway surface to wipe away the attached rubber debris; the other uses high-pressure flushing, where a high-pressure water pump pressurizes water and sprays it onto the runway surface, using the impact of the water flow to peel the rubber debris off. Additionally, some methods combine cleaning brushes with flushing, but the overall operational logic still revolves around brushing and simple rinsing, lacking a systematic cleaning and recovery process. However, these existing technologies have significant drawbacks; when using a cleaning brush, the bristles' hardness and friction are limited, making it difficult to completely remove firmly attached rubber debris, resulting in low cleaning efficiency. The cleaning results are unsatisfactory, and the bristles wear down easily after prolonged use, requiring frequent replacement and increasing maintenance costs. While the simple high-pressure washing method can remove some rubber debris, the wastewater containing debris generated during washing cannot be recovered in time, resulting in a significant waste of water resources and causing wastewater to overflow on the runway surface, affecting subsequent cleaning operations. At the same time, the rubber debris and wastewater are mixed together, making effective separation difficult, requiring additional manpower and resources for wastewater and debris treatment, resulting in low overall cleaning efficiency. In addition, some combined cleaning equipment lacks a stable operating structure, making it prone to shaking during cleaning, affecting cleaning accuracy. Furthermore, the lack of targeted solid-liquid separation and backwashing structures leads to easy clogging of filter components, further reducing the continuity and stability of cleaning operations.
[0003] Therefore, those skilled in the art are dedicated to providing a rubber cleaning device and method for airport runways that can effectively solve the above-mentioned technical problems. Summary of the Invention
[0004] To achieve the above objectives, the present invention provides a rubber cleaning device for airport runways, including a support and walking assembly;
[0005] The cleaning mechanism has its output end mounted on the supporting walking assembly for washing the airport runway, and its input end mounted on the cleaning vehicle and located in the cleaning water tank inside the cleaning vehicle.
[0006] A rotary power mechanism is mounted on the supporting walking assembly, and its output end is connected to the cleaning mechanism to drive the cleaning mechanism to rotate.
[0007] An extraction mechanism is provided on the supporting walking assembly and the cleaning vehicle. The extraction end is arranged around the cleaning mechanism to collect the cleaning water sprayed by the cleaning mechanism and the rubber debris on the track. The discharge end is provided on the cleaning vehicle.
[0008] A cleaning vehicle is connected to the supporting walking assembly and is used to drive the supporting walking assembly to move.
[0009] Furthermore, the supporting walking assembly includes a top seat, and a connecting seat is provided at the rear end of the top seat. The connecting seat is provided with a plurality of connecting components that are connected to the cleaning vehicle.
[0010] The lower end of the top seat is provided with four support feet, and the lower end of each support foot is provided with several wheels. Adjacent support feet are connected by an arc-shaped reinforcing member, and the arc-shaped reinforcing member has a weight-reducing opening.
[0011] Furthermore, the connecting assembly includes a C-shaped connector fixed to the connecting seat. The C-shaped connector is connected to the front half of the first movable part through a first positioning pin. The rear half of the first movable part has an installation port. A positioning rod is inserted into the installation port and locked in place by a nut. A connecting block is rotatably sleeved on the positioning rod. The connecting block is detachably connected to the fixed seat of the lower half of the front end of the cleaning vehicle through a second positioning pin.
[0012] Furthermore, the cleaning mechanism includes three cleaning water pipes, each with several positioning tubes at its lower end. A sphere is embedded in the lower end of each positioning tube, with the upper half of the sphere located within the positioning tube and rotatable. Each positioning tube has a clamping head for positioning the sphere; the sphere is clamped by screwing in the clamping head. A cleaning nozzle is located at the lower end of the sphere, connecting to the cleaning water pipes through the sphere and the positioning tubes. The nozzle has a spray orifice diameter of 0.8-1.2 mm, an adjustable spray angle within the range of 30°-60°, and an overlap rate of at least 20% between the spray areas of adjacent nozzles to ensure the track... The surface has no blind spots for cleaning, and the lower end of each cleaning nozzle is higher than the traveling wheel; the inner end of each cleaning water pipe is simultaneously connected to the main pipe, the upper end of the main pipe is rotatably connected to the lower end of the water pipe connector, the water pipe connector is set on the top seat, and the upper end of the water pipe connector is connected to the output end of the extension pipe through a connecting hose, the input end of the extension pipe is connected to the cleaning water tank in the cleaning vehicle; a high-pressure water pump is installed in the cleaning water tank, the input end of the high-pressure water pump is connected to the bottom of the cleaning water tank, and the output end is sealed to the input end of the extension pipe, the rated working pressure of the high-pressure water pump is not less than 15MPa, and it is used to provide high-pressure jet power for cleaning water.
[0013] Furthermore, each of the three cleaning water pipes is provided with a reinforcing plate at its upper end. The upper inner side of each reinforcing plate is connected to the drive pipe sleeve through a reinforcing member. The drive pipe sleeve is fitted onto the main pipe and is used to drive the main pipe to rotate. The rotating power mechanism includes a driven wheel, which is fitted onto the upper half of the drive pipe sleeve. The driven wheel is connected to the driving wheel through a transmission belt. The driving wheel is connected to the output end of the drive motor, and the drive motor is mounted on the extraction mechanism.
[0014] The outer sides of each of the reinforcing plates and each of the cleaning water pipes are connected to the mounting block. A stabilizing wheel mounting bracket is provided on the outer side of the mounting block, and a stabilizing wheel is provided on the stabilizing wheel mounting bracket. The stabilizing wheel is used in conjunction with the extraction mechanism.
[0015] Furthermore, the extraction mechanism includes an annular extraction base. The inner sides of the supporting feet and the arc-shaped reinforcing member are connected to the outer wall of the annular extraction base. Each of the stabilizing wheels fits and cooperates with the inner wall of the annular extraction base. The lower end of the annular extraction base is flush with the lower end of the arc-shaped reinforcing member. The lower end of the annular extraction base has several first extraction ports penetrating the annular extraction base. The upper end of each first extraction port is connected to the extraction seat through an extraction cover. The extraction seat is disposed on the top seat. A vacuum pump is disposed on the extraction seat. The air inlet of the vacuum pump is connected to the extraction ring body, and the air outlet extends to the outside of the cleaning vehicle through a pipe and is equipped with an anti-backflow valve. The rated vacuum degree of the vacuum pump is not lower than -0.08MPa, which is used to provide continuous negative pressure suction for the extraction mechanism. The extraction seat is connected to the cleaning vehicle through an extraction hose.
[0016] Furthermore, the upper end of the annular extraction base is provided with an extraction disc body, the lower end of the extraction disc body has a second extraction port that cooperates with the first extraction port, the upper end of the second extraction port penetrates through the extraction disc body, and the upper end of the extraction disc body has an extended extraction cavity that cooperates with the second extraction port.
[0017] The lower end of the extraction cover is shaped to fit the second extraction port and the expanded extraction cavity, and the upper end of the extraction cover is simultaneously connected to the extraction ring body. The extraction ring body is connected to the extraction seat through the third extraction port.
[0018] The extraction disc is provided with a central base, the middle section of the drive tube sleeve is rotatably inserted through the central base, the drive motor is provided on the extraction disc, and the output shaft of the drive motor is rotatably connected to the extraction ring.
[0019] Furthermore, the cleaning vehicle includes a cab and a cargo box;
[0020] The connecting assembly is connected to the front of the vehicle via the fixing seat; the cleaning water tank is installed inside the vehicle compartment and is located in the front half of the vehicle compartment;
[0021] The cleaning water tank has a recovery pipe above it, which is connected to the extraction hose. A solid-liquid discharge head is installed on the recovery pipe, and a solid-liquid filter plate is installed below the discharge head. The filter plate is inclined, with the front higher than the back, and is detachably mounted on a solid-liquid support frame. The support frame is mounted on a liquid recovery tank with its opening facing upwards. A solid recovery tank is located below the filter plate. The liquid recovery tank is equipped with a level sensor and a drain valve. The level sensor monitors the liquid level in the tank in real time, triggering an alarm when the level reaches 80% of the tank's volume. The drain valve is located at the bottom of the liquid recovery tank for discharging or recycling the recovered water.
[0022] Furthermore, the solid-liquid support frame has several rotatable backflush pipes, each of which is connected to the liquid recovery tank via a pipeline. Each backflush pipe is equipped with several backflush heads, each of which is used to flush the solids adhering to the solid-liquid filter plate. Each backflush pipe has a sprocket on its outer side, and each sprocket is connected by a chain. A backflush motor is used to drive the sprockets to move forward and backward, thereby controlling the flushing direction of the backflush heads.
[0023] The solid recycling bin has a recycling port at the top, and a guide plate installed inside the bin below the recycling port. A partition plate with filter holes is located in the middle section of the bin. The guide plate serves as a liquid collection chamber for collecting backwash water and unfiltered residual water. An openable, sealed door is located on one side of the bin, hinged to the bin and locked in place by a door lock. Anti-slip pads are provided at the bottom of the bin to facilitate the centralized cleaning and transportation of solid debris.
[0024] A method for cleaning rubber on airport runways involves a cleaning vehicle fixed to a supporting walking assembly via a connecting component. This allows the walking wheels at the bottom of the supporting legs to move along the runway, enabling the entire device to move. Arc-shaped reinforcing members between adjacent supporting legs enhance structural stability and reduce weight through weight-reduction ports. Simultaneously, stabilizing wheels on the outer side of the cleaning water pipes roll against the inner wall of the annular extraction base, ensuring smooth operation. During movement, the drive motor starts, rotating the driving wheel. Power is transmitted via a transmission belt to the driven wheel, causing the drive sleeve to synchronously rotate the main pipe and three cleaning water pipes. The high-pressure water pump in the cleaning water tank inside the cleaning vehicle pressurizes the water, which is then delivered to the main pipeline via extension pipes and connecting hoses. From there, the water is distributed to individual cleaning pipes. The water flow is sprayed out through cleaning nozzles located at the lower end of a rotatable ball inside the positioning tube. The nozzle's spray orifice diameter is 0.8-1.2mm, and the spray angle is adjustable from 30° to 60°, with an overlap rate of ≥20% between adjacent nozzle spray areas to ensure no cleaning blind spots. The high-pressure water flow thoroughly removes rubber debris from the track surface. Screwing in the clamping head secures the adjusted spray angle of the ball. Simultaneously, the vacuum pump on the extraction seat starts generating... Under continuous negative pressure, the first extraction port of the annular extraction base, the second extraction port of the extraction disc, and the extended extraction chamber work together to quickly suck in the rinsed wastewater and rubber debris. The mixture is then transported through the extraction hood, extraction ring, extraction hose, and recovery pipe to the solid-liquid discharge head of the cleaning vehicle. The mixture is discharged through the solid-liquid discharge head to a solid-liquid filter plate that is tilted (higher at the front, lower at the back). Solid rubber debris is trapped and slides down the filter plate to the solid recovery tank below, while liquid flows into the liquid recovery tank. A liquid level sensor on the liquid recovery tank monitors the liquid level in real time, triggering a trip button when the liquid level reaches 80% of the tank's volume. An alarm is triggered, and the recycled water can be discharged or recycled through the bottom drain valve. If there are many deposits on the solid-liquid filter plate that affect the filtration effect, the backwash motor drives the sprocket and chain to rotate the backwash pipe in both directions. The backwash pipe is connected to the liquid recovery tank through a pipeline, and the backwash head on its surface sprays water to wash away the deposits on the filter plate. The backwash water and the unfiltered residual water flow into the liquid collection chamber through the guide plate. The solid recovery tank can be used to collect and transport debris through a sealed door that can be opened on one side, completing the cleaning, recycling and solid-liquid separation of rubber debris from the entire airport runway.
[0025] The present invention has the following beneficial effects:
[0026] 1. This invention employs high-pressure flushing technology (high-pressure water pump rated working pressure ≥15MPa, cleaning nozzle spray orifice diameter 0.8-1.2mm, angle adjustable from 30° to 60°, overlap rate of adjacent nozzle spray areas ≥20%). It uses the impact force of high-pressure water flow to thoroughly peel off firmly attached rubber debris, achieving a cleaning effect far exceeding the friction effect of a cleaning brush. At the same time, it does not rely on brush bristles, avoiding the problem of frequent replacement due to brush bristle wear and reducing maintenance costs.
[0027] 2. This invention utilizes a ring-shaped extraction mechanism (a vacuum pump with a rated vacuum of ≥-0.08MPa, a first extraction port on the ring-shaped extraction base, a second extraction port on the extraction disc, and an extended extraction chamber) to recycle wastewater containing debris after rinsing in real time, avoiding water waste and runway surface overflow. Combined with the solid-liquid separation structure of the cleaning vehicle (a solid-liquid filter plate with a higher front and lower rear, and separate liquid and solid recovery tanks), it can quickly separate rubber debris from water without requiring additional manpower or resources, thus improving overall cleaning efficiency.
[0028] 3. In this invention, the supporting walking component enhances structural stability through an arc-shaped reinforcing member (with a weight-reducing port). The stabilizing wheel on the outside of the cleaning water pipe rolls against the inner wall of the annular extraction base, ensuring smooth operation and preventing shaking during cleaning from affecting accuracy. A backflushing cleaning structure (backflushing pipe, backflushing head, and a sprocket and chain driven by a backflushing motor) is set up to automatically flush the deposits on the solid-liquid filter plate, preventing the filter components from clogging and ensuring the continuity and stability of the cleaning operation. In addition, the liquid recovery tank in this invention is equipped with a liquid level sensor and a drain valve, which alarms when the liquid level reaches 80%. The recovered water can be discharged or recycled, further saving water resources. The solid recovery tank adopts an openable sealing door and anti-slip pads, and rubber debris is collected for easy transportation and cleaning, making operation convenient. The supporting walking component is connected to the cleaning vehicle through a detachable connecting component, and the cleaning nozzle angle can be adjusted by a ball and a clamping head, making the equipment highly flexible and adaptable to different track cleaning needs. Attached Figure Description
[0029] Figure 1 This is a structural schematic diagram of a specific embodiment of the present invention.
[0030] Figure 2 yes Figure 1 A magnified schematic diagram of the structure at point A in the middle.
[0031] Figure 3 This is a schematic diagram of the structure of the walking support component in this invention.
[0032] Figure 4 yes Figure 3 A schematic diagram of the three-dimensional structure.
[0033] Figure 5 This is a schematic diagram of the connecting component in this invention.
[0034] Figure 6 This is a cross-sectional view of the connecting components.
[0035] Figure 7 This is a schematic diagram of the structure supporting the walking component without a top mount.
[0036] Figure 8 yes Figure 7 The diagram shows a structure without components such as the extraction ring.
[0037] Figure 9 This is a schematic diagram of the connection structure of the rotary power mechanism and the extraction mechanism in this invention.
[0038] Figure 10 This is a structural diagram of components such as the removable disc.
[0039] Figure 11 This is a schematic diagram of a single extraction cover.
[0040] Figure 12 This is a schematic diagram of the structure for removing the disk.
[0041] Figure 13 This is a structural diagram of components such as the annular extraction base.
[0042] Figure 14 yes Figure 13 A magnified schematic diagram of the structure at point B in the middle.
[0043] Figure 15 It is a structural diagram of several cleaning water pipes and other components.
[0044] Figure 16 This is a structural diagram showing the main pipeline and its components, such as the drive sleeve, working together.
[0045] Figure 17 This is a partially enlarged structural diagram of components such as the stabilizer wheel mounting bracket.
[0046] Figure 18 This is a structural diagram of components such as the positioning tube and the ball.
[0047] Figure 19 This is a structural diagram of a cleaning vehicle.
[0048] Figure 20 yes Figure 19 A magnified schematic diagram of the structure at point C.
[0049] Figure 21 This is a structural diagram of components such as liquid recovery tanks and solid recovery tanks.
[0050] Figure 22 This is a schematic diagram of a liquid recovery tank equipped with a solid-liquid filter plate.
[0051] Figure 23 This is a schematic diagram of the backflush tube.
[0052] Figure 24 This is a schematic diagram of the structure of a sprocket and a chain working together.
[0053] Figure 25 This is a cross-sectional structural diagram of the solid waste recycling bin.
[0054] The attached diagram lists the components represented by each number as follows:
[0055] 1. Support walking assembly; 2. Cleaning mechanism; 3. Cleaning cart; 5. Cleaning water tank; 6. Rotary power mechanism; 7. Extraction mechanism; 9. Top seat; 10. Connecting seat / water pipe connecting seat; 11. Connecting assembly; 12. Support foot; 13. Walking wheel; 15. Arc-shaped reinforcement; 16. Weight reduction port; 17. C-shaped connector; 18. First positioning pin; 19. First moving part; 20. Mounting port; 21. Positioning rod; 22. Nut; 23. Connecting block; 25. Fixed seat; 26. Second positioning pin; 27. Cleaning water pipe; 28. Positioning tube; 29. Ball; 30. Clamping head; 31. Cleaning nozzle; 32. Main pipe; 33. Connecting hose; 34. Extension pipe; 35. Reinforcing plate; 36. Reinforcing component; 37. Drive sleeve; 38. Driven wheel; 39. Transmission belt; 50. Drive wheel; 51. Drive motor; 52. Mounting block; 53. Stabilizing wheel mounting bracket; 55. Stabilizing wheel; 56. Annular extraction base; 57. First extraction port; 58. Extraction cover; 59. Extraction seat; 60. Extraction hose; 61. Extraction disc; 62. Second extraction port; 63. Expanded extraction chamber; 65. Extraction ring; 66. Third extraction port; 67. Central base; 68. Car head; 69. Car body; 71. Recovery pipe; 72. Solid-liquid discharge head; 73. Solid-liquid filter plate; 75. Solid-liquid support frame; 76. Liquid recovery tank; 77. Solid recovery tank; 78. Backflush pipe; 79. Backflush head; 80. Sprocket; 81. Chain; 82. Backflush motor; 85. Recovery port; 86. Guide plate; 87. Divider plate; 88. Filter hole; 89. Liquid collection chamber. Detailed Implementation
[0056] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0057] In the description of this invention, it should be noted that the terms "up," "down," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0058] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms installation, setting, and connection should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0059] like Figures 1 to 25 As shown, an airport runway rubber cleaning device includes a support walking component 1;
[0060] The cleaning mechanism 2 has its output end set on the supporting walking assembly 1 for washing the airport runway, and its input end set on the cleaning vehicle 3 and located in the cleaning water tank 5 inside the cleaning vehicle 3.
[0061] A rotary power mechanism 6 is mounted on the support and walking assembly 1, and its output end is connected to the cleaning mechanism 2, for driving the cleaning mechanism 2 to rotate;
[0062] The extraction mechanism 7 is installed on the support walking assembly 1 and the cleaning vehicle 3. The extraction end is arranged around the cleaning mechanism 2 to collect the cleaning water sprayed by the cleaning mechanism 2 and the rubber debris on the track. The discharge end is installed on the cleaning vehicle 3.
[0063] The cleaning vehicle 3 is connected to the support walking assembly 1 and is used to drive the support walking assembly 1 to move.
[0064] The supporting walking component 1 includes a top seat 9, and a connecting seat 10 is provided at the rear end of the top seat 9. The connecting seat 10 is provided with a plurality of connecting components 11 that are connected to the cleaning vehicle 3.
[0065] The lower end of the top seat 9 is provided with four support feet 12, and the lower end of each support foot 12 is provided with a number of walking wheels 13. Adjacent support feet 12 are connected by an arc-shaped reinforcing member 15, and the arc-shaped reinforcing member 15 is provided with a weight reduction opening 16.
[0066] The connecting assembly 11 includes a C-shaped connector 17 fixed to the connecting seat 10. The C-shaped connector 17 is connected to the front half of the first movable part 19 through a first positioning pin 18. The rear half of the first movable part 19 has an installation port 20. A positioning rod 21 is inserted into the installation port 20 and locked in place by a nut 22. A connecting block 23 is rotatably sleeved on the positioning rod 21. The connecting block 23 is detachably connected to the fixed seat 25 of the lower front half of the cleaning vehicle 3 through a second positioning pin 26.
[0067] The cleaning mechanism 2 includes three cleaning water pipes 27. Each cleaning water pipe 27 has several positioning tubes 28 at its lower end. A ball 29 is embedded in the lower end of each positioning tube 28. The upper half of the ball 29 is located within the positioning tube 28 and is rotatable. Each positioning tube 28 has a clamping head 30 for positioning the ball 29. The ball 29 is clamped by screwing in the clamping head 30. A cleaning nozzle 31 is located at the lower end of the ball 29. The cleaning nozzle 31 passes through the cleaning water pipes 27 via the ball 29 and the positioning tubes 28. The spray diameter of the cleaning nozzle 31 is 0.8-1.2 mm, and the spray angle is adjustable within the range of 30°-60°. The overlap rate of the spray areas of adjacent cleaning nozzles 31 is not less than 20%. The runway surface is free of blind spots during cleaning, and the lower ends of each cleaning nozzle 31 are higher than the traveling wheels 13. The inner ends of each cleaning water pipe 27 are simultaneously connected to the main pipe 32. The upper end of the main pipe 32 is rotatably connected to the lower end of the water pipe connector 10. The water pipe connector 10 is mounted on the top seat 9. The upper end of the water pipe connector 10 is connected to the output end of the extension pipe 34 via a connecting hose 33. The input end of the extension pipe 34 is connected to the cleaning water tank 5 inside the cleaning vehicle 3. A high-pressure water pump is installed inside the cleaning water tank 5. The input end of the high-pressure water pump is connected to the bottom of the cleaning water tank 5, and the output end is sealed to the input end of the extension pipe 34. The rated working pressure of the high-pressure water pump is not less than 15MPa, which is used to provide high-pressure jet power for the cleaning water.
[0068] The upper ends of the three cleaning water pipes 27 are all provided with reinforcing plates 35. The upper inner side of each reinforcing plate 35 is connected to the drive pipe sleeve 37 through a reinforcing member 36. The drive pipe sleeve 37 is fitted on the main pipe 32 and is used to drive the main pipe 32 to rotate. The rotating power mechanism 6 includes a driven wheel 38, which is fitted on the upper half of the drive pipe sleeve 37. The driven wheel 38 is connected to the driving wheel 50 through a transmission belt 39. The driving wheel 50 is connected to the output end of the drive motor 51. The drive motor 51 is mounted on the extraction mechanism 7.
[0069] The outer sides of each of the reinforcing plates 35 and each of the cleaning water pipes 27 are connected to the mounting block 52. A stabilizing wheel mounting bracket 53 is provided on the outer side of the mounting block 52. A stabilizing wheel 55 is provided on the stabilizing wheel mounting bracket 53. The stabilizing wheel 55 is used in conjunction with the extraction mechanism 7.
[0070] The extraction mechanism 7 includes an annular extraction base 56. The inner sides of the support legs 12 and the arc-shaped reinforcing member 15 are connected to the outer wall of the annular extraction base 56. Each of the stabilizing wheels 55 is fitted and cooperates with the inner wall of the annular extraction base 56. The lower end of the annular extraction base 56 is flush with the lower end of the arc-shaped reinforcing member 15. The lower end of the annular extraction base 56 has several first extraction ports 57 penetrating the annular extraction base 56. Each first extraction port... The upper end of 57 is connected to the extraction seat 59 via the extraction cover 58. The extraction seat 59 is mounted on the top seat 9 and is equipped with a vacuum pump. The air inlet of the vacuum pump is connected to the extraction ring 65, and the air outlet extends to the outside of the cleaning vehicle 3 through a pipe and is equipped with an anti-backflow valve. The rated vacuum degree of the vacuum pump is not lower than -0.08MPa, which is used to provide continuous negative pressure suction for the extraction mechanism 7. The extraction seat 59 is connected to the cleaning vehicle 3 via the extraction hose 60.
[0071] The upper end of the annular extraction base 56 is provided with an extraction disc body 61, the lower end of the extraction disc body 61 has a second extraction port 62 that cooperates with the first extraction port 57, the upper end of the second extraction port 62 penetrates the extraction disc body 61, and the upper end of the extraction disc body 61 has an extended extraction cavity 63 that cooperates with the second extraction port 62.
[0072] The lower end of the extraction cover 58 is shaped to fit the second extraction port 62 and the extended extraction cavity 63. The upper end of the extraction cover 58 is simultaneously connected to the extraction ring body 65. The extraction ring body 65 is connected to the extraction seat 59 through the third extraction port 66.
[0073] A central base 67 is provided on the extraction disc body 61, and the middle section of the drive tube sleeve 37 is rotatably inserted through the central base 67. The drive motor 51 is provided on the extraction disc body 61, and the output shaft of the drive motor 51 is rotatably connected to the extraction ring body 65.
[0074] The cleaning vehicle 3 includes a cab 68 and a cargo box 69;
[0075] The connecting component 11 is connected to the front of the vehicle 68 via the fixing seat 25; the cleaning water tank 5 is disposed inside the carriage 69 and is located in the front half of the carriage 69;
[0076] The cleaning water tank 5 has a recovery pipe 71 above it, which is connected to the extraction hose 60. A solid-liquid discharge head 72 is installed on the recovery pipe 71, and a solid-liquid filter plate 73 is installed below the solid-liquid discharge head 72. The solid-liquid filter plate 73 is inclined with the front higher than the back and is detachably mounted on a solid-liquid support frame 75. The solid-liquid support frame 75 is mounted on a liquid recovery tank 76 with the opening facing upward. A solid recovery tank 77 is located below the solid-liquid filter plate 73. A liquid level sensor and a drain valve are installed on the liquid recovery tank 76. The liquid level sensor is used to monitor the liquid level in the tank in real time. When the liquid level reaches 80% of the tank volume, an alarm is triggered. The drain valve is located at the bottom of the liquid recovery tank 76 and is used for the discharge or recycling of the recovered water.
[0077] The solid-liquid support frame 75 has several rotatable backwash pipes 78, each of which is connected to the liquid recovery tank 76 via a pipeline. Each backwash pipe 78 is equipped with several backwash heads 79, each of which is used to rinse the solids attached to the solid-liquid filter plate 73. Each backwash pipe 78 is equipped with a sprocket 80 on its outer side, and each of the sprockets 80 is connected by a chain 81. A backwash motor 82 is used to drive the sprockets 80 to move forward and backward, thereby controlling the rinsing direction of the backwash heads 79.
[0078] The solid recycling bin 77 has a recycling port 85 at its upper end, and a guide plate 86 installed inside the solid recycling bin 77 is located below the recycling port 85. The solid recycling bin 77 has a partition plate 87 in the middle section, and a filter hole 88 is provided on the partition plate 87. The guide plate 86 is a liquid collection chamber 89, which is used to collect backwash water and unfiltered residual water. An openable sealing door is provided on one side of the solid recycling bin 77. The sealing door is hinged to the solid recycling bin 77 by a hinge and locked by a door lock. The bottom of the solid recycling bin 77 is provided with anti-slip pads to facilitate the centralized cleaning and transportation of solid debris.
[0079] A method for cleaning rubber on airport runways involves a cleaning vehicle 3 fixed to a connecting seat 10 of a supporting walking assembly 1 via a connecting component 11. This drives the walking wheels 13 at the lower end of the supporting legs 12 to move along the airport runway, enabling the entire device to move. The arc-shaped reinforcing member 15 between adjacent supporting legs 12 enhances structural stability and reduces weight through the weight reduction port 16. Simultaneously, the stabilizing wheel 55 on the outside of the cleaning water pipe 27 rolls against the inner wall of the annular extraction base 56, ensuring smooth operation. During the movement of the device, the drive motor 51 starts, driving the drive wheel 50 to rotate. The power is transmitted to the driven wheel 38 via the transmission belt 39, causing the drive sleeve 37 to drive the main pipe 32 and the three cleaning water pipes 27 synchronously. The high-pressure water pump in the cleaning water tank 5 inside the cleaning vehicle 69, with a rated working pressure ≥15MPa, pressurizes the water and delivers it to the main pipe 32 via the extension pipe 34 and connecting hose 33. The water is then distributed to each cleaning water pipe 27. The water flow is sprayed out through the cleaning nozzle 31 at the lower end of the rotatable ball 29 inside the positioning pipe 28. The nozzle spray orifice diameter is 0.8-1.2mm, the spray angle is adjustable from 30° to 60°, and the overlap rate of adjacent nozzle spray areas is ≥20%, ensuring no cleaning blind spots. The high-pressure water flow completely removes rubber debris from the runway surface. Screwing in the clamping head 30 fixes the adjusted spray angle of the ball 29. Simultaneously, the vacuum pump on the extraction seat 59... When the vacuum degree is ≥-0.08MPa, a continuous negative pressure is generated upon startup. The first extraction port 57 of the annular extraction base 56, the second extraction port 62 of the extraction disc 61, and the extended extraction chamber 63 work together to quickly suck in the flushed wastewater and rubber debris. This mixture is then transported through the extraction hood 58, extraction ring 65, extraction hose 60, and recovery pipe 71 to the solid-liquid discharge head 72 of the cleaning vehicle. The mixture is discharged through the solid-liquid discharge head 72 to the solid-liquid filter plate 73, which is inclined (higher at the front and lower at the back). Solid rubber debris is trapped and slides down the filter plate to the solid recovery tank 77 below, while liquid flows into the liquid recovery tank 76. A liquid level sensor on the liquid recovery tank 76 monitors the liquid level in real time. An alarm is triggered when the liquid level reaches 80% of the tank volume. The recovered water can be discharged or recycled through the bottom drain valve. If there are too many deposits on the solid-liquid filter plate 73, affecting the filtration effect, the backwash motor 82 drives the sprocket 80 and chain 81 to rotate the backwash pipe 78 in both directions. The backwash pipe 78 is connected to the liquid recovery tank 76 through a pipeline. The backwash head 79 on its surface sprays water to wash away the deposits on the filter plate. The backwash water and the unfiltered residual water flow into the liquid collection chamber 89 through the guide plate 86. The solid recovery tank 77 can be used for centralized cleaning and transportation of debris through a sealable door that can be opened on one side, completing the cleaning, recycling and solid-liquid separation of rubber debris from the entire airport runway.
[0080] The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A rubber cleaning device for airport runways, characterized in that, Includes a walking support component (1); The cleaning mechanism (2) has its output end set on the support walking assembly (1) for washing the airport runway, and its input end set on the cleaning vehicle (3) and located in the cleaning water tank (5) inside the cleaning vehicle (3); A rotary power mechanism (6) is provided on the support walking assembly (1) and its output end is connected to the cleaning mechanism (2) to drive the cleaning mechanism (2) to rotate; The extraction mechanism (7) is set on the support walking assembly (1) and the cleaning vehicle (3). The extraction end is arranged around the cleaning mechanism (2) to collect the cleaning water sprayed by the cleaning mechanism (2) and the rubber debris on the track. The discharge end is set on the cleaning vehicle (3). The cleaning vehicle (3) is connected to the support walking assembly (1) and is used to drive the support walking assembly (1) to move.
2. The rubber cleaning device for airport runways as described in claim 1, characterized in that, The supporting walking component (1) includes a top seat (9), and a connecting seat (10) is provided at the rear end of the top seat (9). The connecting seat (10) is provided with a plurality of connecting components (11) that are connected to the cleaning vehicle (3). The lower end of the top seat (9) is provided with four support feet (12), and the lower end of each support foot (12) is provided with several walking wheels (13). Two adjacent support feet (12) are connected by an arc-shaped reinforcing member (15), and the arc-shaped reinforcing member (15) is provided with a weight reduction opening (16).
3. The rubber cleaning device for airport runways as described in claim 2, characterized in that, The connecting assembly (11) includes a C-shaped connector (17) fixed to the connecting seat (10). The C-shaped connector (17) is connected to the front half of the first movable part (19) through a first positioning pin (18). The rear half of the first movable part (19) has an installation port (20). A positioning rod (21) is inserted into the installation port (20) and locked in place by a nut (22). A connecting block (23) is rotatably sleeved on the positioning rod (21). The connecting block (23) is detachably connected to the fixed seat (25) of the lower half of the front end of the cleaning vehicle (3) through a second positioning pin (26).
4. The rubber cleaning device for airport runways as described in claim 3, characterized in that, The cleaning mechanism (2) includes three cleaning water pipes (27). Each cleaning water pipe (27) has several positioning tubes (28) at its lower end. Each positioning tube (28) has a ball (29) embedded at its lower end. The upper half of the ball (29) is located inside the positioning tube (28) and can rotate. The positioning tube (28) has a clamping head (30) for positioning the ball (29). The ball (29) is clamped by screwing in the clamping head (30). A cleaning nozzle (31) is provided at the lower end of the ball (29). The cleaning nozzle (31) passes through the cleaning water pipe (27) through the ball (29) and the positioning tube (28). The spray diameter of the cleaning nozzle (31) is 0.8-1.2 mm, and the spray angle can be adjusted within the range of 30°-60°. The overlap rate of the spray areas of adjacent cleaning nozzles (31) is not less than 2%. 0%, ensuring no blind spots on the runway surface, the lower end of each cleaning nozzle (31) is higher than the walking wheel (13); the inner end of each cleaning water pipe (27) is simultaneously connected to the main pipe (32), the upper end of the main pipe (32) is rotatably connected to the lower end of the water pipe connector (10), the water pipe connector (10) is set on the top seat (9), the upper end of the water pipe connector (10) is connected to the output end of the extension pipe (34) through the connecting hose (33), the input end of the extension pipe (34) is connected to the cleaning water tank (5) in the cleaning vehicle (3); a high-pressure water pump is installed in the cleaning water tank (5), the input end of the high-pressure water pump is connected to the bottom of the cleaning water tank (5), and the output end is sealed to the input end of the extension pipe (34). The rated working pressure of the high-pressure water pump is not less than 15MPa, which is used to provide high-pressure jet power for cleaning water.
5. The rubber cleaning device for airport runways as described in claim 4, characterized in that, The upper ends of the three cleaning water pipes (27) are all provided with reinforcing plates (35). The upper inner side of each reinforcing plate (35) is connected to the drive sleeve (37) through a reinforcing member (36). The drive sleeve (37) is fitted on the main pipe (32) and is used to drive the main pipe (32) to rotate. The rotating power mechanism (6) includes a driven wheel (38). The driven wheel (38) is fitted on the upper half of the drive sleeve (37). The driven wheel (38) is connected to the driving wheel (50) through a transmission belt (39). The driving wheel (50) is connected to the output end of the drive motor (51). The drive motor (51) is mounted on the extraction mechanism (7). The outer sides of each of the reinforcing plates (35) and each of the cleaning water pipes (27) are connected to the mounting block (52). The outer side of the mounting block (52) is provided with a stabilizing wheel mounting bracket (53), and a stabilizing wheel (55) is provided on the stabilizing wheel mounting bracket (53). The stabilizing wheel (55) is used in conjunction with the extraction mechanism (7).
6. The rubber cleaning device for airport runways as described in claim 5, characterized in that, The extraction mechanism (7) includes an annular extraction base (56). The inner sides of the support foot (12) and the arc-shaped reinforcing member (15) are connected to the outer wall of the annular extraction base (56). Each of the stabilizing wheels (55) fits and cooperates with the inner wall of the annular extraction base (56). The lower end of the annular extraction base (56) is flush with the lower end of the arc-shaped reinforcing member (15). The lower end of the annular extraction base (56) has several first extraction ports (57) penetrating the annular extraction base (56). Each first extraction port... The upper end of (57) is connected to the extraction seat (59) through the extraction cover (58). The extraction seat (59) is set on the top seat (9). The extraction seat (59) is equipped with a vacuum pump. The air inlet of the vacuum pump is connected to the extraction ring (65). The air outlet extends to the outside of the cleaning vehicle (3) through a pipe and is equipped with an anti-backflow valve. The rated vacuum degree of the vacuum pump is not lower than -0.08MPa, which is used to provide continuous negative pressure suction for the extraction mechanism (7). The extraction seat (59) is connected to the cleaning vehicle (3) through the extraction hose (60).
7. The rubber cleaning device for airport runways as described in claim 6, characterized in that, The upper end of the annular extraction base (56) is provided with an extraction disc body (61), the lower end of the extraction disc body (61) has a second extraction port (62) that cooperates with the first extraction port (57), the upper end of the second extraction port (62) penetrates the extraction disc body (61), and the upper end of the extraction disc body (61) has an extended extraction cavity (63) that cooperates with the second extraction port (62). The lower end of the extraction cover (58) is adapted to the shape of the second extraction port (62) and the extended extraction cavity (63). The upper end of the extraction cover (58) is simultaneously connected to the extraction ring (65). The extraction ring (65) is connected to the extraction seat (59) through the third extraction port (66). A central base (67) is provided on the extraction disc body (61), and the middle section of the drive tube sleeve (37) is rotatably inserted through the central base (67). The drive motor (51) is provided on the extraction disc body (61), and the output shaft of the drive motor (51) is rotatably connected to the extraction ring body (65).
8. The rubber cleaning device for airport runways as described in claim 7, characterized in that, The cleaning vehicle (3) includes a cab (68) and a cargo box (69); The connecting component (11) is connected to the front of the vehicle (68) via the fixing seat (25); the cleaning water tank (5) is installed inside the carriage (69) and is located in the front half of the carriage (69); The cleaning water tank (5) has a recycling pipe (71) above it, which is connected to the extraction hose (60). The recycling pipe (71) is equipped with a solid-liquid discharge head (72), and a solid-liquid filter plate (73) is provided below the solid-liquid discharge head (72). The solid-liquid filter plate (73) is inclined with the front higher than the back. The solid-liquid filter plate (73) is detachably mounted on a solid-liquid support frame (75). The solid-liquid support frame (75) is mounted on a liquid recovery tank (76) with the opening facing upward. There is a solid recovery tank (77) below the solid-liquid filter plate (73). The liquid recovery tank (76) is equipped with a liquid level sensor and a drain valve. The liquid level sensor is used to monitor the liquid level in the tank in real time. When the liquid level reaches 80% of the tank volume, an alarm is triggered. The drain valve is located at the bottom of the liquid recovery tank (76) and is used for the discharge or recycling of the recovered water.
9. The rubber cleaning device for airport runways as described in claim 8, characterized in that, The solid-liquid support frame (75) has several rotatable backflush pipes (78), each backflush pipe (78) is connected to the liquid recovery tank (76) through a pipeline, and each backflush pipe (78) is provided with several backflush heads (79). Each backflush head (79) is used to rinse the solids attached to the solid-liquid filter plate (73). Each backflush pipe (78) is provided with a sprocket (80) on its outer side, and each sprocket (80) is connected by a chain (81). The backflush motor (82) is used to drive the sprocket (80) to move forward and backward, thereby controlling the rinsing direction of the backflush head (79). The solid recycling bin (77) has a recycling port (85) at its upper end. Below the recycling port (85) is a guide plate (86) installed inside the solid recycling bin (77). The solid recycling bin (77) has a partition plate (87) in the middle section. The partition plate (87) has filter holes (88). The guide plate (86) is a liquid collection chamber (89). The liquid collection chamber (89) is used to collect backwash water and unfiltered residual water. A sealable door is provided on one side of the solid recycling bin (77). The sealable door is hinged to the solid recycling bin (77) by a hinge and locked by a door lock. Anti-slip pads are provided at the bottom of the solid recycling bin (77) to facilitate the centralized cleaning and transportation of solid debris.
10. A method for cleaning rubber on airport runways, characterized in that, The cleaning vehicle (3) is fixed to the connecting seat (10) of the support walking assembly (1) through the connecting component (11), which drives the walking wheel (13) at the lower end of the support foot (12) to move along the airport runway, realizing the overall movement of the device. The arc-shaped reinforcing member (15) between adjacent support feet (12) not only enhances the structural stability but also reduces the weight through the weight reduction port (16). At the same time, the stabilizing wheel (55) on the outside of the cleaning water pipe (27) rolls against the inner wall of the annular extraction base (56) to ensure smooth operation. During the movement of the device, the drive motor (51) starts and drives the active wheel (50) to rotate. The power is transmitted to the driven wheel (38) through the transmission belt (39), so that the drive sleeve (37) drives the main pipe (32) and the three cleaning water pipes. (27) Synchronous rotation; the high-pressure water pump in the cleaning water tank (5) inside the cleaning car compartment (69) pressurizes the water, which is then transported to the main pipe (32) through the extension pipe (34) and connecting hose (33), and then distributed to each cleaning water pipe (27). The water flow is sprayed out through the cleaning nozzle (31) at the lower end of the rotatable ball (29) inside the positioning pipe (28). The nozzle spray hole diameter is 0.8-1.2mm, the spray angle can be adjusted from 30° to 60°, and the overlap rate of the spray area of adjacent nozzles is ≥20%, ensuring no cleaning blind spots. The high-pressure water flow completely peels off the rubber debris on the surface of the track. The tightening head (30) can be screwed in to fix the spray angle of the ball (29) after adjustment. At the same time, the vacuum pump on the extraction seat (59) is started. A continuous negative pressure is generated. The first extraction port (57) of the annular extraction base (56), the second extraction port (62) of the extraction disc (61), and the extended extraction chamber (63) work together to quickly suck in the flushed sewage and rubber debris. The mixture is then transported through the extraction hood (58), extraction ring (65), extraction hose (60), and recovery pipe (71) to the solid-liquid discharge head (72) of the cleaning vehicle. The mixture is discharged through the solid-liquid discharge head (72) to the solid-liquid filter plate (73) which is inclined with a higher front and lower rear. Solid rubber debris is intercepted and slides down the filter plate to the solid recovery tank (77) below, while liquid flows into the liquid recovery tank (76). The liquid level sensor on the liquid recovery tank (76) monitors the liquid level in real time. When the liquid level reaches the specified value, the liquid level is adjusted accordingly. An alarm is triggered when the box volume is 80%. The recycled water can be discharged or recycled through the bottom drain valve. If there are many deposits on the solid-liquid filter plate (73) and the filtration effect is affected, the backwash motor (82) drives the sprocket (80) and chain (81) to drive the backwash pipe (78) to rotate in both directions. The backwash pipe (78) is connected to the liquid recovery box (76) through the pipeline. The backwash head (79) on its surface sprays water to wash the deposits on the filter plate. The backwash water and the unfiltered residual water flow into the liquid collection chamber (89) through the guide plate (86). The solid recovery box (77) can be cleaned and transported by the openable sealed door on one side. The cleaning, recycling and solid-liquid separation of rubber debris of the entire airport runway are completed.