Lightweight power battery support and new-energy logistics vehicle
By using the bending structure of the side beam bracket and the innovative connection method of the Z-direction through bracket, the problem of the heavy battery bracket of light logistics vehicles is solved, realizing the lightweighting and convenient disassembly and assembly of the battery bracket, and improving the overall lightweighting effect of the vehicle.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ANHUI JIANGHUAI AUTOMOBILE GRP CORP LTD
- Filing Date
- 2026-04-07
- Publication Date
- 2026-05-15
AI Technical Summary
The battery brackets of existing light logistics vehicles are too heavy, which cannot meet the higher requirements for overall vehicle lightweighting.
The side beam bracket adopts a bent structure, which is connected to the battery pack through the first threaded hole. The positioning pin connects to the Z-direction through bracket and is connected to the vehicle frame. This is improved to a hanging structure, which reduces material usage and achieves lightweighting.
While ensuring the strength of the battery pack assembly, the weight of the battery bracket is reduced to the minimum, contributing more than 15kg to the overall vehicle weight reduction, and facilitating after-sales battery installation and removal.
Smart Images

Figure CN122034657A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of light logistics vehicle technology, and more specifically, to a lightweight power battery bracket and a new energy logistics vehicle. Background Technology
[0002] As a primary tool for urban logistics transportation, light-duty logistics vehicles will gradually replace traditional fuel-powered vehicles under the current trend of energy conservation and carbon reduction. Light-duty logistics vehicles are facing transformation and upgrading. Traditional light-duty logistics vehicles mainly involve converting gasoline vehicles to electric vehicles, keeping the chassis unchanged and mounting the battery pack on both sides of the vehicle, quickly pushing them to the market while meeting the existing vehicle load-bearing requirements. Current battery brackets are mainly made of sheet metal bending or rectangular steel welding. This solution has the problem of a relatively heavy battery bracket, estimated at 36kg, which does not meet the higher demands for overall vehicle lightweighting.
[0003] Therefore, there is an urgent need for a lightweight power battery bracket and a new energy logistics vehicle. Summary of the Invention
[0004] The purpose of this invention is to provide a lightweight power battery bracket and a new energy logistics vehicle to solve the problems in the prior art, and to minimize the weight of the battery bracket while ensuring the strength of the battery pack.
[0005] This invention provides a lightweight power battery bracket and a new energy logistics vehicle, comprising: side beam brackets disposed on the left and right sides of the vehicle frame, the side beam brackets having a bent structure, a first threaded hole provided on one side of the bent structure of the side beam bracket for connecting to the battery pack through the first threaded hole, a positioning pin provided on the other side of the bent structure of the side beam bracket, and a Z-direction through bracket connected to the side beam bracket through the positioning pin, the Z-direction through bracket also being connected to the vehicle frame.
[0006] In the lightweight power battery bracket and new energy logistics vehicle described above, preferably, each of the side beam brackets includes a horizontal part and an inclined part, and the horizontal part is located inside the inclined part. The first threaded hole is provided on the horizontal part, and the battery pack is provided with a second threaded hole. The first threaded hole and the second threaded hole match so that the battery pack and the side beam bracket are fixed by a first bolt that passes through the first threaded hole and the second threaded hole in sequence.
[0007] In the lightweight power battery bracket and new energy logistics vehicle described above, preferably, the positioning pin is disposed on the inclined portion and the positioning pin is disposed on the outer side of the inclined portion in a vertical direction; the number of the first threaded holes is 15, divided into 5 groups of 3, the first threaded holes in each group are evenly distributed on the horizontal portion, and the first threaded holes in each group are evenly distributed; the number of the positioning pins is 3, and they are evenly distributed on the outer side of the inclined portion.
[0008] In the lightweight power battery bracket and new energy logistics vehicle described above, preferably, multiple projection weld nuts are provided around the positioning pin on the inclined portion, and the side beam bracket is assembled with the Z-direction through bracket through each of the projection weld nuts; the number of projection weld nuts corresponding to the same positioning pin is 4, and the projection weld nuts corresponding to the same positioning pin are distributed in a rectangular shape.
[0009] In the lightweight power battery bracket and new energy logistics vehicle described above, preferably, the top end of the Z-direction through bracket is connected to the vehicle frame, and the bottom end of the Z-direction through bracket is connected to the side beam bracket; the Z-direction through bracket includes two narrow side structures extending vertically along the Z direction, and a U-shaped protrusion structure that bends from the inside to the outside and runs vertically through the two narrow side structures is provided between them, and the two narrow side structures and the U-shaped protrusion structure are integrally formed.
[0010] In the lightweight power battery bracket and new energy logistics vehicle described above, preferably, a pad is provided on the inner side between the two narrow side structures. The pad is roughly square in shape and has a square hole in the middle. The two sides of each narrow side structure are connected to the pad by welds. A U-shaped groove is provided at the lower end of the U-shaped protrusion structure, and the positioning pin of the side beam bracket passes through the U-shaped groove to position the side beam bracket and the Z-direction through bracket.
[0011] In the lightweight power battery bracket and new energy logistics vehicle described above, preferably, the two narrow side structures are provided with two third threaded holes near the U-shaped groove, and each third threaded hole matches the corresponding projection weld nut, so that the side beam bracket and the Z-direction through bracket are fixed by a second bolt passing through the third threaded hole to the projection weld nut.
[0012] In the lightweight power battery bracket and new energy logistics vehicle described above, preferably, the U-shaped groove is a rectangle extending along the Z-direction and a semicircle disposed on the upper and lower sides of the rectangle. Correspondingly, the side beam bracket has a right-angle structure, and the inclined part is perpendicular to the horizontal part. Alternatively, the U-shaped groove is a rectangle extending along the Z-direction and a semicircle disposed on the upper side of the rectangle, and the bottom end of the U-shaped groove is flush with the bottom end of the U-shaped protrusion structure. Correspondingly, the side beam bracket has a bent guide structure, the angle between the inclined part and the horizontal part is an obtuse angle, and the top end of the inclined part is provided with a folded edge structure. The folded edge structure and the horizontal part are located on the same side of the inclined part, and the folded edge structure is inclined upward.
[0013] In the lightweight power battery bracket and new energy logistics vehicle described above, preferably, the four corner edges of the pad are respectively provided with fourth threaded holes, the two narrow side structures are provided with fifth threaded holes at positions corresponding to the fourth threaded holes, and the vehicle frame is provided with a sixth threaded hole, so as to fix the Z-direction through bracket to the vehicle frame by a third bolt passing through the sixth threaded hole, the fifth threaded hole and the fourth threaded hole in sequence.
[0014] The present invention also provides a new energy logistics vehicle, including the aforementioned lightweight power battery bracket.
[0015] This invention provides a lightweight power battery bracket and a new energy logistics vehicle. The lightweight battery bracket features a side beam bracket with one side connected to the battery pack via a first threaded hole, and the other side connected to a Z-axis through-bracket via a positioning pin. This replaces the original lower support adapter bracket with an upper suspension structure, allowing for assembly of the upper part with the vehicle frame and the lower part with the side beam bracket. The assembly process is simple and the positioning is precise. It is used for assembling a single-pack, centrally located battery pack, minimizing the weight of the battery bracket while ensuring the battery pack's assembly strength, contributing over 15kg to the overall vehicle weight reduction. It also facilitates battery installation and removal in the aftermarket, reduces equipment platform requirements, and improves installation accuracy. Attached Figure Description
[0016] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described below with reference to the accompanying drawings, wherein:
[0017] Figure 1 A schematic diagram of the structure of the lightweight power battery bracket and new energy logistics vehicle embodiment provided by the present invention;
[0018] Figure 2 This is a structural diagram of a right-angled side beam support;
[0019] Figure 3 A three-dimensional structural diagram of the Z-direction through-bracing corresponding to the right-angled side beam support;
[0020] Figure 4 This is a rear view of the Z-direction through-bracing corresponding to the right-angled side beam support, with the pad plate removed.
[0021] Figure 5 This is a schematic diagram of the assembly of the side beam support and the battery pack.
[0022] Figure 6 This is a schematic diagram of the assembly process between the upper part of the Z-axis through-bracing and the vehicle frame.
[0023] Figure 7 This is a schematic diagram of the upper part of the Z-direction through-bracing being assembled with the vehicle frame.
[0024] Figure 8 This is a schematic diagram of the structure where the lower part of the Z-direction through-bracing is assembled with the side beam bracket containing the battery pack.
[0025] Figure 9 This diagram illustrates how the battery pack is installed using positioning pins when replacing it.
[0026] Figure 10 This is a schematic diagram of the side beam support with a bent guide structure;
[0027] Figure 11 A schematic diagram of the Z-direction through-support corresponding to the side beam support with bent guide structure;
[0028] Figure 12 This is a schematic diagram of the structure corresponding to the side beam support with bent guide structure, after removing the pad.
[0029] Explanation of reference numerals in the attached drawings: 1-Side beam bracket, 11-Positioning pin, 12-Projection weld nut, 13-First threaded hole, 14-Horizontal part, 15-Inclined part, 16-First bolt, 2-Z-direction through bracket, 21-Plate, 22-Weld, 23-Narrow side structure, 24-U-shaped protrusion structure, 25-U-shaped groove, 26-Third threaded hole, 27-Fourth threaded hole, 28-Fifth threaded hole, 29-Second bolt, 210-Third bolt, 211-Folded edge structure, 212-Square hole, 3-Battery pack, 4-Frame. Detailed Implementation
[0030] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The descriptions of the exemplary embodiments are merely illustrative and are in no way intended to limit the present disclosure or its application or use. The present disclosure may be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that the present disclosure will be thorough and complete, and will fully express the scope of the disclosure to those skilled in the art. It should be noted that, unless specifically stated otherwise, the relative arrangement of components and steps, the composition of materials, numerical expressions, and values set forth in these embodiments should be interpreted as exemplary only and not as limiting.
[0031] The terms “first,” “second,” and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. Terms such as “including” or “contains” mean that the element preceding the term encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well. Terms such as “above” and “below” are used only to indicate relative positional relationships; when the absolute position of the described object changes, this relative positional relationship may also change accordingly.
[0032] In this disclosure, when a specific component is described as being located between a first component and a second component, an intermediary component may or may not be present between the specific component and the first or second component. When a specific component is described as connecting to other components, the specific component may be directly connected to the other components without having an intermediary component, or it may not be directly connected to the other components but may have an intermediary component.
[0033] All terms used in this disclosure (including technical or scientific terms) have the same meaning as understood by one of ordinary skill in the art to which this disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in a general dictionary, such as a dictionary, should be interpreted as having a meaning consistent with their meaning in the context of the relevant art, and not as having an idealized or highly formalized meaning, unless expressly defined herein.
[0034] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0035] Traditional light logistics vehicles are mainly converted from gasoline-powered trucks to electric vehicles, with the chassis remaining unchanged and the battery pack mounted on both sides of the vehicle. This allows for rapid market entry while meeting the load-bearing requirements of existing vehicles. Specifically, the battery pack is suspended in the middle of the chassis and assembled in the middle section of the chassis. The battery pack uses a lower support bracket, symmetrically arranged on both sides. The lower support bracket is first assembled onto the battery pack and tightened with M12 bolts; the upper six lifting lug brackets are pre-assembled with the middle section of the chassis and then tightened with M10 bolts.
[0036] The battery pack with its integrated lower support bracket is moved horizontally to the corresponding position using an AGV tool cart, then moved upwards to align the mounting holes of the lower support bracket with those of the lifting lug bracket. Bolts are then inserted in a Z-direction to install the lifting lug bracket and lower support bracket into place. Finally, the bolts are tightened to complete the mid-mounted battery pack assembly. This solution suffers from the issue of a relatively heavy battery bracket, estimated at 36kg, which does not meet the higher requirements for overall vehicle lightweighting.
[0037] like Figures 1-12 As shown, the lightweight power battery bracket provided in this embodiment includes: side beam brackets 1 disposed on the left and right sides of the vehicle frame 4. The side beam brackets 1 have a bent structure. A first threaded hole 13 is provided on one side of the bent structure of the side beam brackets 1 for connection with the battery pack 3 through the first threaded hole 13. A positioning pin 11 is provided on the other side of the bent structure of the side beam brackets 1. A Z-direction through bracket 2 is connected to the side beam brackets 1 through the positioning pin 11. The Z-direction through bracket 2 is also connected to the vehicle frame 4.
[0038] The lightweight power battery bracket of the present invention has a side beam bracket 1 with one side of its bent structure connected to the battery pack 3 via a first threaded hole 13, and the other side of the bent structure connected to a Z-direction through bracket 2 via a positioning pin 11. The Z-direction through bracket 2 is also connected to the vehicle frame 4. The original lower support structure has been changed to an upper suspension structure, reducing the amount of Z-direction material used and lightening the weight of the side beam bracket. At the same time, the first threaded hole 13 is close to the bending edge of the bent structure, eliminating the need for a reinforcing plate and further reducing material usage.
[0039] Among them, such as Figure 2 and Figure 10 As shown, each of the side beam supports 1 includes a horizontal portion 14 and an inclined portion 15, with the horizontal portion 14 located inside the inclined portion 15. A first threaded hole 13 is provided on the horizontal portion 14, and a second threaded hole is provided on the battery pack 3. The first threaded hole 13 matches the second threaded hole so that the battery pack 3 is fixed to the side beam support 1 by a first bolt 16 passing through the first threaded hole 13 and the second threaded hole in sequence. A positioning pin 11 is provided on the inclined portion 15, and the positioning pin 11 is arranged vertically on the outside of the inclined portion 15. Specifically, there are 15 first threaded holes 13, divided into 5 groups of 3, with the first threaded holes 13 in each group evenly distributed on the horizontal portion 14, and the first threaded holes 13 in each group are evenly distributed. There are 3 positioning pins 11, evenly distributed on the outside of the inclined portion 15, and the positioning pins 11 are of type M12. Correspondingly, there are also 3 Z-direction through-braces 2 corresponding to the same side beam support 1.
[0040] Furthermore, a plurality of projection weld nuts 12 are provided around the positioning pin 11 on the inclined portion 15, and the side beam bracket 1 is assembled with the Z-direction through bracket 2 through each of the projection weld nuts 12; the number of projection weld nuts 12 corresponding to the same positioning pin 11 is 4, and the projection weld nuts 12 corresponding to the same positioning pin 11 are distributed in a rectangular shape. In one embodiment of the present invention, the projection weld nuts 12 are of type M10.
[0041] Furthermore, such as Figure 1 As shown, the top end of the Z-axis through-bracing 2 is connected to the vehicle frame 4, and the bottom end of the Z-axis through-bracing 2 is connected to the side beam bracket 1. Figure 3 , Figure 4 , Figure 11 and Figure 12As shown, the Z-direction through-bracing 2 includes two narrow side structures 23 extending vertically along the Z direction. A U-shaped protrusion 24, which bends from the inside to the outside and runs vertically through the two narrow side structures 23, is provided between them. The two narrow side structures 23 and the U-shaped protrusion 24 are integrally formed. A pad 21 is provided on the inner side between the two narrow side structures 23. The pad 21 is roughly square in shape, and a square hole 212 is provided in the middle of the pad 21. The two sides of each narrow side structure 23 are connected to the pad 21 by a weld 22.
[0042] Furthermore, a U-shaped groove 25 is provided at the lower end of the U-shaped protrusion structure 24, and the positioning pin 11 of the side beam bracket 1 passes through the U-shaped groove 25 to position the side beam bracket 1 and the Z-direction through bracket 2.
[0043] Furthermore, each of the two narrow-sided structures 23 has two third threaded holes 26 near the U-shaped groove 25. Each third threaded hole 26 matches the corresponding projection weld nut 12, allowing a second bolt 29 (e.g., ...) to pass through the third threaded hole 26 to reach the projection weld nut 12. Figure 8 As shown, the side beam bracket 1 and the Z-direction through bracket 2 are fixed, and the second bolt 29 is of type M10.
[0044] Furthermore, in one embodiment of the present invention, such as Figure 3 and Figure 4 As shown, the U-shaped groove 25 has the shape of a rectangle extending along the Z direction and semicircles disposed on the upper and lower sides of the rectangle, correspondingly, as... Figure 2 As shown, the side beam support 1 has a right-angle structure, and the inclined portion 15 is perpendicular to the horizontal portion 14. In another embodiment of the invention, as... Figure 11 and Figure 12 As shown, the U-shaped groove 25 has the shape of a rectangle extending along the Z direction and a semicircle disposed on the upper side of the rectangle, and the bottom end of the U-shaped groove 25 is flush with the bottom end of the U-shaped protrusion structure. Correspondingly, as... Figure 10 As shown, the side beam support 1 has a bent guide structure. The angle between the inclined portion 15 and the horizontal portion 14 is an obtuse angle. A folded edge structure 211 is provided at the top of the inclined portion 15. The folded edge structure 211 and the horizontal portion 14 are located on the same side of the inclined portion 15, and the folded edge structure 211 is inclined upward. In specific implementations, the appropriate option can be selected based on battery pack installation, after-sales service equipment, and ease of disassembly and assembly.
[0045] Furthermore, the four corner edges of the pad 21 are respectively provided with fourth threaded holes 27, and the two narrow side structures 23 are provided with fifth threaded holes 28 at positions corresponding to the fourth threaded holes 27. The frame 4 is provided with a sixth threaded hole to allow the passage of a third bolt 210 (e.g., passing through the sixth threaded hole, the fifth threaded hole 28, and the fourth threaded hole 27 in sequence). Figure 6 As shown, the Z-axis through-bracing 2 is fixed to the vehicle frame 4. During assembly, the same locating pin 11 provides lateral positioning for the four second bolts 29 passing through the Z-axis through-bracing. After positioning, the battery pack 3 is lowered freely. At this time, the locating pin 11 bears the weight of the entire battery pack 3, and positioning is completed under the influence of the battery pack 3's own weight. After positioning, the four second bolts 29 around the locating pin 11 are assembled, and the third bolts 210 used to connect the Z-axis through-bracing 2 and the vehicle frame 4 are tightened simultaneously to complete the system assembly.
[0046] In one embodiment of the present invention, when the U-shaped groove 25 is a rectangle extending along the Z direction and semicircles are provided on the upper and lower sides of the rectangle, and correspondingly, the side beam support 1 has a right-angle structure, and the inclined part 15 is perpendicular to the horizontal part 14, the assembly process of the lightweight power battery bracket of the present invention is as follows:
[0047] like Figure 5 As shown, first, pre-install and tighten the side beam bracket 1 and the battery pack 3. Specifically, place the side beam bracket 1 on the left and right sides in the corresponding holes (second threaded holes) of the battery pack 3. In the Z direction, insert the first bolt 16 (M12 type) downward through the first threaded hole 13 of the side beam bracket 1 and the second threaded hole of the battery pack 3, and place the nut below accordingly. Once assembled in place, set the torque to complete the first step of installation.
[0048] Then, as Figure 6 and Figure 7 As shown, the Z-direction through bracket 2 is assembled onto the outer surface of the frame 4: the third bolt 210 is passed through the sixth threaded hole on the frame, the fifth threaded hole 28 on the narrow side structure 23 of the Z-direction through bracket 2, and the fourth threaded hole 27 on the pad of the Z-direction through bracket 2 in sequence, with the nut on the outside, the nut is only screwed in but not tightened, and the Z-direction through bracket 2 can move outward along the third bolt 210.
[0049] Next, as Figure 8As shown, manually move the Z-direction through bracket 2: Move the side beam bracket 1 with battery pack 3 horizontally under the vehicle frame 4. After moving it to the predetermined position in the Z direction, manually move the Z-direction through bracket 2 inward along the position of the third bolt 210 of the vehicle frame 4. At the same time, fit the U-shaped groove 25 below the Z-direction through bracket 2 onto the positioning pin 11 of the side beam bracket 1 to achieve the pre-installation of the preset position. After all 6 Z-direction through brackets 2 are assembled in place, remove the mounting platform under the battery pack 3. Under the action of its own weight, the battery pack 3 descends freely, and the holes of the 6 positioning pins 11 of the side beam bracket 1 reach the preset position. At this time, the 4 projection weld nuts 12 around the positioning pins 11 are aligned with the third threaded holes 26 of the Z-direction through bracket 2. Insert 4 second bolts 29 of type M10 through the corresponding third threaded holes 26 of the Z-direction through bracket 2 and lock them onto the corresponding projection weld nuts 12 of the side beam bracket 1 to achieve the lower assembly of the Z-direction through bracket 2.
[0050] After completing the above steps, first tighten the third bolt 210 used to connect the Z-direction through bracket 2 and the frame 4, and then tighten the second bolt 29 used to connect the Z-direction through bracket 2 and the side beam bracket 1 to complete the assembly.
[0051] like Figure 9 As shown, when replacing or repairing battery pack 3 in the aftermarket, first loosen the six third bolts 210 used to connect the Z-direction through bracket 2 and the frame 4, allowing for Y-direction movement. Use a forklift or lifting platform to align battery pack 3 with the Z-direction through bracket 2, lift it into position in the Z-direction, and manually engage the U-shaped groove 25 pre-drilled in the Z-direction through bracket 2 with the positioning pin 11 of the side beam bracket 1 from front to back. Lower battery pack 3 to hang freely to achieve positioning. Then, assemble the second bolts 29 used to connect the Z-direction through bracket 2 and the side beam bracket 1, and tighten the third bolts 210 used to connect the Z-direction through bracket 2 and the frame 4 to achieve reliable installation. It is evident that when replacing the battery in the aftermarket, using the aforementioned method, no special installation platform is required; positioning is achieved solely by the positioning pins 11, allowing for precise lowering and positioning of the battery pack 3.
[0052] In another embodiment of the present invention, when the U-shaped groove 25 is a rectangle extending along the Z direction and a semicircle is provided on the upper side of the rectangle, and the bottom end of the U-shaped groove 25 is flush with the bottom end of the U-shaped protrusion structure, and correspondingly, the side beam bracket 1 has a bent guide structure, the assembly process of the lightweight power battery bracket of the present invention is as follows:
[0053] As with the aforementioned installation method, first assemble the Z-direction through bracket 2 and the frame 4 into place (do not tighten, and make slight adjustments along the direction of the bolts).
[0054] Then, pre-install and tighten the battery pack 3 and the side beam bracket 1. After assembly, use the battery pack mounting platform to lift it and move it to the corresponding position. Lift it in the Z direction. Align the positioning pin 11 of the side beam bracket 1 with the U-shaped groove 25 of the Z-direction through bracket 2. When the positioning pin 11 is locked, the positioning is completed. Keep the battery pack mounting platform still and install the second bolt 29 at the bottom of the Z-direction through bracket 2. After completion, remove the battery mounting platform (generally an AGV trolley).
[0055] Correspondingly, the present invention also provides a new energy logistics vehicle, including the aforementioned lightweight power battery bracket.
[0056] The lightweight power battery bracket and new energy logistics vehicle provided by this invention offer a lightweight battery bracket. One side of the bent structure of the side beam bracket is connected to the battery pack through a first threaded hole, and the other side of the bent structure is connected to a Z-direction through bracket through a positioning pin. The original lower support adapter bracket is replaced with an upper hanging structure, and the Z-direction through bracket is set to achieve assembly of the upper part with the vehicle frame and the lower part with the side beam bracket. The assembly process is simple and the positioning is accurate. It is used to assemble a single-pack centrally located battery pack. While ensuring the assembly strength of the battery pack, it minimizes the weight of the battery bracket, contributing more than 15 kg to the overall vehicle weight reduction. It also facilitates battery disassembly and assembly in the aftermarket, reduces equipment platform requirements, and improves installation accuracy.
[0057] The embodiments of this disclosure have now been described in detail. To avoid obscuring the concept of this disclosure, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
[0058] While specific embodiments of this disclosure have been described in detail by way of examples, those skilled in the art should understand that the examples are for illustrative purposes only and not intended to limit the scope of this disclosure. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this disclosure. The scope of this disclosure is defined by the appended claims.
Claims
1. A lightweight power battery bracket, characterized in that, include: Side beam supports are installed on the left and right sides of the vehicle frame. The side beam supports have a bent structure. One side of the bent structure of the side beam support is provided with a first threaded hole for connecting to the battery pack through the first threaded hole. The other side of the bent structure of the side beam support is provided with a positioning pin. The side beam support is connected to a Z-direction through bracket through the positioning pin. The Z-direction through bracket is also connected to the vehicle frame.
2. The lightweight power battery bracket according to claim 1, characterized in that, Each of the side beam supports includes a horizontal portion and an inclined portion, with the horizontal portion located inside the inclined portion. A first threaded hole is provided on the horizontal portion, and a second threaded hole is provided on the battery pack. The first threaded hole and the second threaded hole are matched so that the battery pack and the side beam support are fixed by a first bolt passing through the first threaded hole and the second threaded hole in sequence.
3. The lightweight power battery bracket according to claim 2, characterized in that, The positioning pin is disposed on the inclined portion and is disposed on the outer side of the inclined portion in a vertical direction; the number of the first threaded holes is 15, divided into 5 groups of 3, and the first threaded holes in each group are evenly distributed on the horizontal portion; the number of the positioning pins is 3, and they are evenly distributed on the outer side of the inclined portion.
4. The lightweight power battery bracket according to claim 2, characterized in that, Multiple projection weld nuts are provided around the positioning pin on the inclined portion, and the side beam bracket is assembled with the Z-direction through bracket through each projection weld nut; the number of projection weld nuts corresponding to the same positioning pin is 4, and the projection weld nuts corresponding to the same positioning pin are distributed in a rectangular shape.
5. The lightweight power battery bracket according to claim 4, characterized in that, The top end of the Z-direction through bracket is connected to the vehicle frame, and the bottom end of the Z-direction through bracket is connected to the side beam bracket; the Z-direction through bracket includes two narrow side structures extending vertically along the Z direction, and a U-shaped protrusion structure that bends from the inside to the outside and runs vertically through the two narrow side structures is provided between them, and the two narrow side structures and the U-shaped protrusion structure are integrally formed.
6. The lightweight power battery bracket according to claim 5, characterized in that, A pad is provided on the inner side between the two narrow side structures. The pad is roughly square in shape and has a square hole in the middle. The two sides of each narrow side structure are connected to the pad by welds. A U-shaped groove is provided at the lower end of the U-shaped protrusion structure. The positioning pin of the side beam bracket passes through the U-shaped groove to position the side beam bracket and the Z-direction through bracket.
7. The lightweight power battery bracket according to claim 6, characterized in that, The two narrow-side structures are respectively provided with two third threaded holes near the U-shaped groove. Each third threaded hole matches the corresponding projection weld nut so that the side beam bracket and the Z-direction through bracket can be fixed by a second bolt that passes through the third threaded hole to the projection weld nut.
8. The lightweight power battery bracket according to claim 6, characterized in that, The U-shaped groove is a rectangle extending along the Z-direction and a semicircle on the upper and lower sides of the rectangle. Correspondingly, the side beam support has a right-angle structure, and the inclined part is perpendicular to the horizontal part. Alternatively, the U-shaped groove is a rectangle extending along the Z-direction and a semicircle on the upper side of the rectangle, and the bottom end of the U-shaped groove is flush with the bottom end of the U-shaped protrusion structure. Correspondingly, the side beam support has a bent guide structure, the angle between the inclined part and the horizontal part is an obtuse angle, and the top end of the inclined part is provided with a folded edge structure. The folded edge structure is located on the same side of the inclined part as the horizontal part, and the folded edge structure is inclined upward.
9. The lightweight power battery bracket according to claim 6, characterized in that, The pad is provided with a fourth threaded hole at each of its four corner edges. The two narrow side structures are provided with a fifth threaded hole at the corresponding positions of the fourth threaded holes. The frame is provided with a sixth threaded hole so that the Z-direction through bracket can be fixed to the frame by a third bolt that passes through the sixth threaded hole, the fifth threaded hole and the fourth threaded hole in sequence.
10. A new type of logistics vehicle, characterized in that, The new energy logistics vehicle includes the lightweight power battery bracket as described in any one of claims 1-9.