Balanced car pusher for pushing kiln car

By designing a three-track balancing top car machine, with top car A and top car B running alternately, the problems of unbalanced force and discontinuous operation of the kiln car were solved, realizing continuous uniform speed pushing and stable operation of the kiln car, and reducing damage to parts.

CN122062471AInactive Publication Date: 2026-05-19HUANGGANG JINMA KILN MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HUANGGANG JINMA KILN MASCH CO LTD
Filing Date
2024-11-19
Publication Date
2026-05-19
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing top car machine is too narrow, which leads to an imbalance of force on the kiln car, easily damaging the wheels. In addition, the kiln car operation is discontinuous, affecting the stability of materials and energy consumption.

Method used

Design a balanced top car machine that includes three sets of tracks. Each set of tracks is equipped with a top car. The middle top car is connected to a hydraulic cylinder, and the top cars on both sides are connected to the hydraulic cylinder through a connecting frame. Top cars A and B run alternately to achieve continuous and uniform speed pushing of the kiln car.

Benefits of technology

This enabled continuous and uniform speed operation of the kiln car, reduced damage to parts, and improved operational stability and energy efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a balanced car pusher for pushing a kiln car, which comprises a fixed bracket, three groups of rails are arranged at the top of the fixed bracket side by side, a car pusher is mounted on each group of rails, one end of the car pusher A positioned in the middle is connected with an oil cylinder A, a connecting frame is arranged between two car pushers B positioned on two sides, and the connecting frame is connected with an oil cylinder B; two top blocks A are mounted at the top of the top vehicle A, two top blocks B are mounted at the tops of the two top vehicles B respectively, the two top blocks A are symmetric about the center line of the fixed support, and the two top blocks B are symmetric about the center line of the fixed support; according to the invention, the top car A, the top car B and the two groups of oil cylinders are arranged, so that the top car A and the top car B alternately carry out top movement, and the kiln car continuously runs at a constant speed.
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Description

Technical Field

[0001] This invention relates to the field of kiln equipment technology, specifically a balancing top car machine for pushing kiln cars. Background Technology

[0002] Kiln cars are used to transport materials in and out of the kiln. Generally, kiln cars themselves have no driving power and run on tracks, propelled by a top-mounting machine. Existing top-mounting machines have the following problems: 1. The top-mounting machine is narrow and usually has a single top block, which leads to an unbalanced force on the kiln car when pushing it, easily damaging parts such as wheels; 2. Existing top-mounting machines are generally driven by a single hydraulic cylinder. After each kiln car is pushed, it is necessary to wait for the hydraulic cylinder to retract before pushing the next kiln car. This causes the kiln cars to move intermittently and not at a constant speed. On the one hand, the materials on the kiln car may sway due to inertia, and some products are easily damaged by bumps. On the other hand, the inability of the kiln cars to run continuously also affects the atmosphere inside the kiln and increases energy consumption. Summary of the Invention

[0003] The purpose of this invention is to solve the problems existing in the prior art and to provide a balancing top car machine for pushing kiln cars.

[0004] The specific solution of the present invention is: a balancing top car machine for pushing kiln cars, including a fixed support, the top of the fixed support is provided with three sets of tracks, the three sets of tracks are arranged side by side, each set of tracks is equipped with a top car, the top car A located in the middle is connected to a hydraulic cylinder A at one end, a connecting frame is provided between the two top cars B located on both sides, the connecting frame is connected to the hydraulic cylinder B, the top of the top car A is equipped with two top blocks A, the top of the two top cars B is equipped with one top block B, the two top blocks A are symmetrical about the center line of the fixed support, and the two top blocks B are symmetrical about the center line of the fixed support.

[0005] Furthermore, each set of tracks consists of two channel steels arranged opposite each other, with a guide beam in the middle of each channel steel, and the guide beam is arranged along the entire length of the channel steel.

[0006] Furthermore, both top car A and top car B are equipped with guide bearings on their sides, and the guide bearings roll along the guide beam.

[0007] Furthermore, the guide bearing includes a side guide bearing and a bottom guide bearing, the side guide bearing rolling along the side of the guide beam and the bottom guide bearing rolling along the bottom surface of the guide beam.

[0008] Furthermore, the width of the top vehicle A is greater than the width of the top vehicle B, and the distance between the two top blocks A is greater than 10cm.

[0009] The present invention has the following beneficial effects: by setting up top car A and top car B and two sets of oil cylinders, top car A and top car B alternately push, thereby making the kiln car run continuously and at a uniform speed, and the kiln car is subjected to balanced forces, reducing the damage to the corresponding parts. Attached Figure Description

[0010] Figure 1 This is a top view of the present invention; Figure 2 yes Figure 1 AA view; In the diagram: 1. Fixed bracket; 2. Track; 3. Guide beam; 4. Side guide bearing; 5. Top car B; 6. Top block B; 7. Top car A; 8. Top block A; 9. Connecting frame; 10. Lower guide bearing. Detailed Implementation

[0011] See Figure 1-2 This embodiment is a balancing top car machine for pushing kiln cars, including a fixed support 1. The top of the fixed support 1 is provided with three sets of rails 2, which are arranged side by side. Each set of rails 2 is equipped with a top car. The top car A7 in the middle is connected to a hydraulic cylinder A at one end. A connecting frame 9 is provided between the two top cars B5 on both sides. The connecting frame 9 is connected to a hydraulic cylinder B. The top of the top car A7 is equipped with two top blocks A8, and the top of each of the two top cars B5 is equipped with a top block B6. The two top blocks A8 are symmetrical about the center line of the fixed support 1, and the two top blocks B6 are symmetrical about the center line of the fixed support 1.

[0012] Furthermore, each set of tracks 2 consists of two channel steels arranged opposite each other, with guide beams 3 located in the middle of each channel steel, and the guide beams 3 are arranged along the entire length of the channel steel.

[0013] Furthermore, both the top car A7 and the top car B5 are equipped with guide bearings on their sides, and the guide bearings roll along the guide beam 3.

[0014] Furthermore, the guide bearing includes a side guide bearing 4 and a lower guide bearing 10. The side guide bearing 4 rolls along the side of the guide beam 3, and the lower guide bearing 10 rolls along the bottom surface of the guide beam 3.

[0015] Furthermore, the width of the top car A7 is greater than the width of the top car B5, and the distance between the two top blocks A8 is greater than 10cm.

[0016] When the invention is in operation, the top car A7 and two top cars B5 operate alternately. When the hydraulic cylinder drives the top car A7 to push the kiln car, the hydraulic cylinder of the top car B5 is in the retracted state. When the top car A7 reaches the limit position of its stroke, the hydraulic cylinder drives the top car A7 to return. At the same time, the hydraulic cylinder of the top car B5 drives the two top cars B5 to push the next kiln car synchronously through the connecting frame 9. The kiln cars are closely connected and the thrust is transmitted, thereby realizing the uniform speed of the kiln cars on the entire track 2.

[0017] In addition, since there are two top blocks A8 that are spaced a certain distance apart on the top car A7, the kiln car can be balanced on both sides when it is pushed; and when the top car B5 moves, the kiln car is simultaneously pushed by the two top blocks B6 on both sides, which can also be balanced.

Claims

1. A balancing top car machine for pushing kiln cars, characterized in that: The system includes a fixed support, with three sets of tracks on top, arranged side by side. Each set of tracks has a top car mounted on it. The top car A in the middle is connected to a hydraulic cylinder A at one end. A connecting frame is provided between the two top cars B on both sides, and the connecting frame is connected to the hydraulic cylinder B. The top of the top car A is equipped with two top blocks A, and the top of each of the two top cars B is equipped with one top block B. The two top blocks A and the two top blocks B are symmetrical about the center line of the fixed support.

2. A balancing top car machine for pushing kiln cars according to claim 1, characterized in that: Each set of tracks consists of two channel steels arranged opposite each other, with a guide beam in the middle of each channel steel, and the guide beam is arranged along the entire length of the channel steel.

3. A balancing top car machine for pushing kiln cars according to claim 2, characterized in that: Both top car A and top car B are equipped with guide bearings on their sides, and the guide bearings roll along the guide beam.

4. A balancing top car machine for pushing kiln cars according to claim 3, characterized in that: The guide bearing includes a side guide bearing and a bottom guide bearing. The side guide bearing rolls along the side of the guide beam, and the bottom guide bearing rolls along the bottom surface of the guide beam.

5. A balancing top car machine for pushing kiln cars according to claim 1, characterized in that: The width of the top car A is greater than the width of the top car B, and the distance between the two top blocks A is greater than 10cm.