Carbon mineralization panel production system coupled with flue gas and waste heat and carbon cycle method

Abstract

The application discloses a carbon mineralization plate production system coupled with flue gas and waste heat and a carbon cycle method, relates to the technical field of carbon mineralization plate production, and the production system comprises an industrial emission source module, a flue gas pretreatment and buffer module, a waste heat recovery and distribution module, a carbon mineralization plate production line adaptation module and an intelligent coupling control module, the industrial emission source module is used for monitoring flue gas data and performing prediction and data processing; the flue gas pretreatment and buffer module is used for purifying, dynamically conditioning and online detecting flue gas; the waste heat recovery and distribution module is used for waste heat graded recovery, phase change heat storage buffering and intelligent heat distribution network distribution; the carbon mineralization plate production line adaptation module is used for production line equipment modification adaptation, carbonization maintenance and plate conveying control; and the intelligent coupling control module is used for edge control and cloud analysis. The production system provided by the application can realize efficient utilization of industrial flue gas and waste heat resources.

Description

Technical Field

[0001] This invention relates to the field of carbon mineralization plate production technology, specifically to a carbon mineralization plate production system and carbon recycling method that couples flue gas and waste heat. Background Technology

[0002] Carbon mineralization technology, as an important pathway for the resource utilization of carbon dioxide, can permanently seal CO2 by reacting it with carbon-fixing cementitious materials to generate stable carbonates. Industrial flue gas contains a large amount of CO2 and waste heat resources; direct emission not only causes environmental pollution but also wastes energy. Traditional carbon mineralization board production processes require significant additional energy consumption for board drying and carbonization curing, resulting in inadequate flue gas utilization and severe resource waste.

[0003] Currently, in the field of decorative panels, the technology of using high-concentration CO2 for curing to improve the performance of panels has been gradually applied, but existing related technologies still have obvious shortcomings: the system control is mostly passive response type, lacking predictive control of fluctuations in upstream emission sources; flue gas treatment is mainly based on temperature and humidity regulation, lacking the ability to synergistically purify multiple pollutants and dynamically adjust the quality; the waste heat utilization method is simple, and a cascade recovery and intelligent distribution mechanism has not been formed.

[0004] In summary, existing production systems generally suffer from technical problems such as control lag and low energy efficiency. Summary of the Invention

[0005] The purpose of this invention is to overcome the above-mentioned technical deficiencies and propose a carbon mineralization plate production system and carbon recycling method that couples flue gas and waste heat, thereby solving the technical problems of control lag and low energy efficiency in the prior art.

[0006] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution: In a first aspect, the present invention provides a carbon mineralization panel production system that couples flue gas and waste heat. This production system includes an industrial emission source module, a flue gas pretreatment and buffer module, a waste heat recovery and distribution module, a carbon mineralization panel production line adaptation module, and an intelligent coupling control module. The industrial emission source module is used to monitor flue gas data and perform prediction and data processing. The flue gas pretreatment and buffer module is connected to the industrial emission source module and is used for flue gas purification, dynamic conditioning, and online detection. The waste heat recovery and distribution module is connected to the flue gas pretreatment and buffer module and is used for waste heat staged recovery, phase change heat storage buffering, and intelligent heat network distribution. The carbon mineralization panel production line adaptation module is connected to the waste heat recovery and distribution module and is used for production line equipment modification and adaptation, carbonization curing, and panel conveying control. The intelligent coupling control module is signal-connected to the industrial emission source module, the flue gas pretreatment and buffer module, the waste heat recovery and distribution module, and the carbon mineralization panel production line adaptation module, and is used for edge control and cloud analysis.

[0007] In some embodiments, the production system further includes a carbon cycle traceability module, which is signal-connected to the flue gas pretreatment and buffer module and the carbon mineralization plate production line adapter module, respectively. The carbon cycle traceability module is used for carbon sequestration calculation.

[0008] In some embodiments, the industrial emission source module includes a real-time monitoring unit, an operating condition prediction unit, and a data preprocessing unit. The real-time monitoring unit includes multiple sensor arrays for collecting flue gas data, which includes flow rate data, concentration data, content data, and temperature data. The operating condition prediction unit predicts the trend of flue gas data changes based on production plans and operating parameters. The data preprocessing unit is used to process the flue gas data, including filtering, anomaly detection, and data fusion.

[0009] In some embodiments, the flue gas pretreatment and buffering module includes a multi-stage synergistic purification unit, a dynamic conditioning buffer tank, and an online flue gas quality detection unit. The multi-stage synergistic purification unit is used to perform graded purification treatment on the flue gas. The dynamic conditioning buffer tank is connected to the multi-stage synergistic purification unit and includes an inlet homogenization zone, a conditioning reaction zone, and a stable output zone. The online flue gas quality detection unit is connected to the dynamic conditioning buffer tank and has an analyzer for detection.

[0010] In some embodiments, the multi-stage synergistic purification unit includes a first purification unit, a second purification unit, and a third purification unit connected in sequence. The first purification unit is used for dust removal, the second purification unit is used for desulfurization and denitrification, and the third purification unit includes a metal fiber filter for filtration.

[0011] In some embodiments, the conditioning reaction zone is equipped with a spray device, a multi-stage heating coil, and an ultrasonic atomizing humidifier.

[0012] In some embodiments, the waste heat recovery and distribution module includes a waste heat recovery unit, a heat storage buffer unit, and an intelligent heat network distribution unit. The waste heat recovery unit is used to capture waste heat in stages according to the flue gas temperature. The heat storage buffer unit is connected to the waste heat recovery unit and is provided with phase change heat storage material. The intelligent heat network distribution unit is connected to the heat storage buffer unit and performs heat distribution based on a model predictive control heat distribution algorithm.

[0013] In some embodiments, the waste heat recovery unit includes a first temperature section, a second temperature section, and a third temperature section. The temperature of the first temperature section is greater than 180°C, the temperature of the second temperature section is between 120°C and 180°C, and the temperature of the third temperature section is between 80°C and 120°C.

[0014] In some embodiments, the carbonized plate production line adapter module includes a vertical drying oven, a carbonization curing oven, and a plate conveying unit. The vertical drying oven includes a steam-air heat exchanger. The bottom of the carbonization curing oven has multiple air inlets, and the top of the carbonization curing oven has a swirl outlet. The plate conveying unit is equipped with a radio frequency identification system for full-process tracking of the plates.

[0015] Secondly, the present invention also provides a carbon recycling method for carbon mineralization plates coupled with flue gas and waste heat, applied to the aforementioned production system. The production system includes a carbon recycling traceability module. The carbon recycling method includes: resource capture and pretreatment for capturing, purifying, conditioning and recovering waste heat from flue gas; plate drying and pretreatment for drying and controlling the plates; multimodal coupled carbonization curing for scheduling and curing the plates; and carbon solidification accounting and cycle verification for tracing and verifying flue gas data.

[0016] Compared with existing technologies, this invention provides a carbon mineralization panel production system that couples flue gas and waste heat. The system adopts a modular and compact design, improving space utilization and maintainability; it resolves the contradiction between the volatility of industrial flue gas and waste heat and the stability requirements of the panel production process through an intelligent coupling control module; and it relies on multi-stage synergistic purification and dynamic conditioning buffering technologies to reduce the impact of complex industrial flue gas composition and concentration fluctuations on panel quality; and it utilizes waste heat cascade recovery, phase change heat storage, and dynamic distribution technologies to solve the problem of low-temperature waste heat recovery and utilization rates, ultimately achieving efficient synergistic utilization of industrial flue gas and waste heat resources. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the framework structure of a carbon mineralization plate production system that couples flue gas and waste heat, provided in an embodiment of the present invention. Figure 2 This is a schematic diagram of the industrial emission source module framework structure provided in an embodiment of the present invention; Figure 3 This is a schematic diagram of the frame structure of the flue gas pretreatment and buffer module provided in an embodiment of the present invention; Figure 4 This is a schematic diagram of the framework structure of the waste heat recovery and distribution module provided in an embodiment of the present invention; Figure 5 This is a schematic diagram of the frame structure of the carbon mineralization plate production line adapter module provided in an embodiment of the present invention; Figure 6 This is a schematic diagram of another carbon mineralization plate production system frame structure that couples flue gas and waste heat, provided in an embodiment of the present invention. Figure 7 This is a flowchart of a carbon recycling method for carbon mineralization plates that couples flue gas and waste heat, provided by an embodiment of the present invention.

[0018] Explanation of reference numerals in the attached figures: 100. Production System; 110. Industrial emission source module; 111. Real-time monitoring unit; 112. Operating condition prediction unit; 113. Data preprocessing unit; 120. Flue gas pretreatment and buffer module; 121. Multi-stage collaborative purification unit; 122. Dynamic conditioning buffer tank; 123. Online flue gas quality monitoring unit; 130. Waste heat recovery and distribution module; 131. Waste heat recovery unit; 132. Thermal storage buffer unit; 133. Intelligent heating network distribution unit; 140. Adaptor module for carbonized sheet production line; 141. Vertical drying oven; 142. Carbonization curing oven; 143. Sheet conveying unit; 150. Intelligent coupling control module; 160. Carbon cycle traceability module; 200. Carbon Cycle Methods. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0020] Carbon mineralization technology, as an important pathway for the resource utilization of carbon dioxide, can permanently seal CO2 by reacting it with carbon-fixing cementitious materials to generate stable carbonates. Currently, in the field of decorative panels, the technology of using high-concentration CO2 for curing to improve the performance of the panels has been gradually applied. However, existing related technologies suffer from technical problems such as control lag and low energy efficiency.

[0021] To address the technical issues of control lag and low energy efficiency, this invention provides a carbon mineralization plate production system that couples flue gas and waste heat, enabling efficient utilization of industrial flue gas and waste heat resources.

[0022] It should be noted that the production system provided by this invention is used in, but not limited to, the field of decorative panels. For ease of explanation, this invention will only use the application of the production system in the field of decorative panels as an example. The principle of the production system applied to other types of equipment is essentially the same as that applied to the field of decorative panels, and will not be described in detail here.

[0023] This application provides a carbon mineralization plate production system 100 that couples flue gas and waste heat, such as... Figure 1As shown, the production system 100 includes an industrial emission source module 110, a flue gas pretreatment and buffer module 120, a waste heat recovery and distribution module 130, a carbon mineralization plate production line adaptation module 140, and an intelligent coupling control module 150. The industrial emission source module 110 is used to monitor flue gas data and perform prediction and data processing; the flue gas pretreatment and buffer module 120 is connected to the industrial emission source module 110 and is used to purify, dynamically condition, and perform online detection of the flue gas; the waste heat recovery and distribution module 130 is connected to the flue gas pretreatment and buffer module 150. The 120 connection is used for waste heat graded recovery, phase change thermal storage buffer, and intelligent heat network distribution; the carbon mineralization board production line adaptation module 140 is connected to the waste heat recovery and distribution module 130 for production line equipment modification and adaptation, carbonization maintenance, and board conveying control; the intelligent coupling control module 150 is connected to the industrial emission source module 110, flue gas pretreatment and buffer module 120, waste heat recovery and distribution module 130 and carbon mineralization board production line adaptation module 140 respectively, and the intelligent coupling control module 150 is used for edge control and cloud analysis.

[0024] For ease of understanding, the five core modules will now be explained in detail.

[0025] The industrial emission source module 110 is used to monitor flue gas data and perform prediction and data processing.

[0026] In some embodiments, such as Figure 2 As shown, the industrial emission source module 110 includes a real-time monitoring unit 111, an operating condition prediction unit 112, and a data preprocessing unit 113.

[0027] The real-time monitoring unit 111 includes multiple sensor arrays for collecting flue gas data, including flow rate data, concentration data, content data, and temperature data. For example, multi-parameter sensor arrays are installed at the outlets of emission sources such as cement kilns, coal / gas boilers, and steel sintering machines to collect real-time flue gas flow rate, CO2 concentration, temperature, and SO2 / NO2 ratio. x Data such as content and dust concentration.

[0028] The operating condition prediction unit 112 predicts the trend of flue gas data changes based on production plans and operating parameters. For example, an AI prediction model is established based on the production plan and operating parameters of the emission source to predict the trend of flue gas parameter changes 1-4 hours in advance.

[0029] The data preprocessing unit 113 is used to process the flue gas data. For example, it performs filtering, anomaly detection, and data fusion processing on the flue gas data to generate a standardized data stream.

[0030] In this embodiment, the real-time monitoring unit 111 comprehensively collects multi-dimensional data such as flue gas flow rate, concentration, and temperature through a multi-sensor array, providing accurate basic data for flue gas treatment and waste heat recovery, and avoiding process parameter deviations caused by data gaps. The operating condition prediction unit 112 can predict the trend of flue gas parameter changes in advance, realizing proactive prediction and early control, reducing the impact of parameter fluctuations on production, and improving system stability. The data preprocessing unit 113 removes invalid data and corrects abnormal data through filtering, anomaly detection, and data fusion processing, forming a standardized data stream, providing reliable data support for the coordinated operation of the system.

[0031] The flue gas pretreatment and buffer module 120 is connected to the industrial emission source module 110 and is used for flue gas purification, dynamic conditioning and online detection.

[0032] In some embodiments, such as Figure 3 As shown, the flue gas pretreatment and buffer module 120 includes a multi-stage collaborative purification unit 121, a dynamic conditioning buffer tank 122, and an online flue gas quality detection unit 123.

[0033] The multi-stage synergistic purification unit 121 is used for graded purification of flue gas. For example, the multi-stage synergistic purification unit 121 includes a first purification unit, a second purification unit, and a third purification unit connected in sequence. The first purification unit is a primary dust removal stage, specifically employing a high-efficiency bag filter to reduce the dust content to 5 mg / Nm³. 3 Within [a certain range]. The second purification unit is a two-stage desulfurization and denitrification system, specifically employing a dry desulfurization (baking soda injection) and low-temperature SCR denitrification integrated device to reduce SO2 to below 20 ppm and NO [to a certain level]. x The concentration is reduced to below 50 ppm. The third purification unit is a three-stage precision filtration system, specifically using a metal fiber filter to remove submicron particles. Through a three-stage progressive purification process of "dust removal - desulfurization and denitrification - precision filtration," dust, harmful gases, and submicron particles are efficiently removed, ensuring the flue gas indicators meet the requirements of carbon mineralization production. The third stage uses a metal fiber filter with high filtration accuracy, preventing clogging of heat exchange equipment and ensuring uniform carbonization reaction. The units are sequentially connected, with a simple process flow. Parameters can be dynamically adjusted according to flue gas conditions, improving purification efficiency and reducing energy consumption.

[0034] The dynamic conditioning buffer tank 122 is connected to the multi-stage synergistic purification unit 121. Exemplarily, the dynamic conditioning buffer tank 122 adopts an innovative three-section buffer design, including an intake homogenization zone, a conditioning reaction zone, and a stable output zone. The conditioning system of the dynamic conditioning buffer tank 122 includes a spray device, a multi-stage heating coil, and an ultrasonic atomizing humidifier. The intelligent control of the dynamic conditioning buffer tank 122 includes dynamically adjusting the spray volume, heating power, and humidification intensity based on predictive models and real-time monitoring data. The pressure regulation of the dynamic conditioning buffer tank 122 includes the configuration of a variable frequency compressor to achieve continuously adjustable pressure from 0.1 to 0.5 MPa. Through the synergistic action of the spray device, multi-stage heating coil, and ultrasonic atomizing humidifier, the flue gas temperature and humidity are precisely regulated to meet the needs of waste heat recovery and carbon mineralization reaction. The ultrasonic atomizing humidifier achieves uniform and precise humidity control, and the multi-stage heating coil can adjust the temperature as needed. The equipment is integrated into the conditioning reaction zone and matched with the three-section structure. It first homogenizes and then conditions the flue gas to ensure uniform and stable flue gas parameters and guarantee stable operation of subsequent production.

[0035] The flue gas quality online monitoring unit 123 is connected to the dynamic conditioning buffer tank 122, and the flue gas quality online monitoring unit 123 has an analyzer for detection. Specifically, an online analyzer for CO2 concentration, humidity, temperature, and residual harmful gases is installed at the outlet of the buffer tank.

[0036] In this embodiment, the flue gas is purified in stages by a multi-stage collaborative purification unit 121 to remove pollutants, ensuring that the flue gas cleanliness meets the requirements of carbon mineralization production and avoiding impact on the carbonization reaction and equipment lifespan. The dynamic conditioning buffer tank 122 adopts a three-section structure to achieve airflow homogenization and precise parameter control, reducing the impact of flue gas fluctuations and providing a stable gas source. The flue gas quality online detection unit 123 monitors the flue gas quality in real time, and feeds back abnormal information to the intelligent coupling control module 150 to form a closed-loop control, ensuring stable production operation.

[0037] The waste heat recovery and distribution module 130 is connected to the flue gas pretreatment and buffer module 120 and is used for waste heat graded recovery, phase change heat storage buffer and intelligent heat network distribution.

[0038] In some embodiments, such as Figure 4 As shown, the waste heat recovery and distribution module 130 includes a waste heat recovery unit 131, a heat storage buffer unit 132, and an intelligent heating network distribution unit 133.

[0039] Waste heat recovery unit 131 is used to capture waste heat in stages according to flue gas temperature. Exemplarily, waste heat recovery unit 131 includes a first temperature section, a second temperature section, and a third temperature section. The first temperature section is a high-temperature section (>180℃), specifically generating 0.8-1.2MPa saturated steam through a waste heat boiler for use as the main heat source for the vertical drying furnace. The second temperature section is a medium-temperature section (120℃-180℃), including 180℃ and 120℃, specifically generating 90℃-120℃ hot water through a flue gas heat exchanger for heat preservation in the carbonization curing furnace. The third temperature section is a low-temperature section (80℃-120℃), including 80℃ but excluding 120℃, specifically generating 60℃-90℃ hot water through a hot water heat exchanger for heating the plant area and pre-treatment of the boards. By dividing waste heat into three segments based on temperature for precise utilization: the high-temperature segment produces steam for board drying, the medium-temperature segment produces hot water for curing furnace insulation, and the low-temperature segment produces hot water for heating and pretreatment, achieving efficient utilization of waste heat across all scenarios. This segmented design facilitates equipment selection and parameter matching, improves recovery efficiency, avoids heat waste, stabilizes process parameters, and enhances product quality.

[0040] The thermal storage buffer unit 132 is connected to the waste heat recovery unit 131 and is equipped with phase change thermal storage material. For example, the thermal storage buffer unit 132 uses paraffin-based composite phase change material (PCM) with phase change temperatures of 85℃, 115℃, and 145℃; the thermal storage capacity is designed to meet the average heat load of the system for 2-4 hours; and an intelligent charge and release heat control system is configured to achieve time mismatch adjustment of waste heat supply and demand.

[0041] The intelligent heating network distribution unit 133 is connected to the thermal storage buffer unit 132 and performs heat distribution based on a model predictive control (MPC) heat distribution algorithm. Specifically, a heat distribution algorithm based on MPC is established; the steam and hot water flow distribution is dynamically adjusted according to the real-time demand of each heat-consuming section; and an emergency backup heat source (electric heating / gas boiler) is set up to achieve seamless switching.

[0042] In this embodiment, the waste heat recovery unit 131 captures waste heat in stages according to flue gas temperature, achieving efficient utilization in stages, reducing heat waste, and improving energy efficiency. The heat storage buffer unit 132 uses phase change heat storage materials to store excess waste heat, solving the time mismatch between waste heat and heat demand, and ensuring continuous and stable heating. The intelligent heat network distribution unit 133, based on model predictive control algorithms, dynamically adjusts the heat distribution according to the needs of each process section, achieving precise heating. The three work together to form a closed-loop heat energy utilization chain of "waste heat recovery - heat storage buffer - precise distribution," providing stable and efficient heat energy support for the production of carbon mineralized panels. The carbon mineralization board production line adapter module 140 is connected to the waste heat recovery and distribution module 130 for production line equipment modification and adaptation, carbonization curing and board conveying control. In some embodiments, such as Figure 5As shown, the carbon mineralization board production line adapter module 140 includes a vertical drying oven 141, a carbonization curing oven 142, and a board conveying unit 143.

[0043] The vertical drying oven 141 includes a steam-air heat exchanger, and the hot air system adopts a steam-air heat exchanger to achieve efficient utilization of high-temperature waste heat; for example, the vertical drying oven 141 also adds a precise humidity control function to adapt to the drying process of different boards.

[0044] The carbonization curing furnace 142 adopts an innovative design, featuring multi-point air intake at the bottom and swirling air outlet at the top to improve the uniformity of CO2 distribution and optimize airflow organization; the furnace chamber is divided into 3-5 control zones with zoned temperature and humidity control to achieve gradient curing; and CO2 concentration distribution monitoring, plate surface temperature monitoring, and reaction process monitoring are added.

[0045] The sheet material conveying unit 143 is equipped with a radio frequency identification system, that is, an RFID tagging system, to realize the whole process tracking of the sheet material; for example, the sheet material conveying unit 143 is also equipped with an automatic scheduling system to optimize the furnace entry and exit scheduling according to the curing status.

[0046] In this embodiment, the vertical drying oven 141 is equipped with a steam-air heat exchanger, which efficiently utilizes waste heat steam, improves drying uniformity, and reduces drying energy consumption. The carbonization curing oven adopts a bottom multi-point air inlet and top swirl air outlet structure to improve CO2 distribution uniformity, making the carbonization reaction more complete and increasing the carbon solidification amount and strength of the board. The board conveying unit integrates an RFID system to achieve full-process tracking and quality traceability, providing data support for production scheduling and carbon solidification accounting. Each unit is coordinated to adapt to flue gas and waste heat utilization requirements, deeply coupled with the system, improving the level of intelligence and production efficiency.

[0047] The intelligent coupling control module 150 is connected to the industrial emission source module 110, the flue gas pretreatment and buffer module 120, the waste heat recovery and distribution module 130, and the carbon mineralization plate production line adapter module 140 respectively. The intelligent coupling control module 150 is used for edge control and cloud analysis.

[0048] For example, the intelligent coupling control module 150 includes a hardware architecture, an edge controller, and a cloud platform. The hardware architecture adopts a hybrid architecture of "edge computing + cloud computing". The edge controller is responsible for fast response control (response time < 100ms). The cloud platform is responsible for big data analysis, model training, and long-term optimization.

[0049] For example, the intelligent coupling control module 150 also includes a software system: a feedforward predictive controller that adjusts the parameters of the buffer tank and heating network in advance based on the emission source prediction model; a feedback fine regulator that fine-tunes process parameters based on real-time monitoring data of the production line; an adaptive switching logic that automatically switches to a backup pure CO2 source when the flue gas quality does not meet the standards; an energy efficiency optimization engine that calculates the system's energy efficiency indicators in real time and proposes optimization suggestions; and a fault diagnosis and early warning system that achieves early fault identification based on machine learning algorithms.

[0050] For example, the intelligent coupling control module 150 also includes a human-computer interaction interface, a three-dimensional visualization monitoring interface, a mobile remote monitoring APP, and a virtual reality (VR) training and maintenance system.

[0051] In some embodiments, such as Figure 6 As shown, the production system 100 also includes a carbon cycle traceability module 160, which is connected to the flue gas pretreatment and buffer module 120 and the carbon mineralization plate production line adapter module 140 respectively. The carbon cycle traceability module 160 is used for carbon sequestration calculation.

[0052] In this embodiment, the carbon cycle traceability module 160 includes a carbon flow metering unit, with high-precision gas flow meters installed at the inlet of the buffer tank and the outlet of the curing furnace; it uses an online gas chromatograph to analyze CO2 concentration in real time; and automatically calculates the CO2 consumption and solidification amount for each batch of boards. The carbon cycle traceability module 160 also includes a carbon label generation system, establishing a carbon data storage platform based on blockchain technology; automatically generating product carbon labels containing carbon sequestration amount, carbon emission reduction amount, and carbon footprint; and supporting data integration with carbon trading platforms. The carbon cycle traceability module 160's cycle verification algorithm is as follows: unit product carbon sequestration amount = (consumed flue gas volume × average CO2 concentration × solidification efficiency coefficient) / product output; system energy efficiency index = (waste heat utilization + carbon solidification equivalent emission reduction) / total system energy consumption. Through the full-process carbon metering and carbon label generation system, a verifiable closed-loop verification system of "industrial carbon emissions → building material storage" is established.

[0053] In some embodiments, the production system 100 adopts a modular and compact design, dividing the whole into standard modules such as pretreatment, waste heat recovery, and carbonization curing, effectively shortening the pipeline layout length; it achieves efficient utilization of three-dimensional space through a multi-layer architecture, and arranges equipment such as storage tanks and heat exchangers in layers; it is equipped with an intelligent inspection system consisting of a track-type inspection robot and a drone to realize automatic detection of equipment status; key equipment is equipped with quick maintenance interfaces, which can significantly shorten the inspection and maintenance time.

[0054] This application also provides a carbon recycling method 200 for carbon mineralization plates coupled with flue gas and waste heat, applied to the aforementioned production system 100, which includes a carbon recycling traceability module 160, such as... Figure 7As shown, the carbon recycling method 200 includes: Step S210, resource capture and pretreatment, is used to achieve flue gas capture, purification, conditioning and waste heat recovery.

[0055] Specifically, real-time and predicted emission source data are obtained through the industrial emission source module, and a multi-stage collaborative purification unit is activated to dynamically adjust purification parameters based on flue gas characteristics. The purified flue gas is then introduced into a dynamic conditioning buffer tank, where temperature, humidity, and pressure are adjusted according to downstream demand to simultaneously recover industrial waste heat, which is then stored in a heat storage buffer unit according to temperature classification.

[0056] Step S220, board drying and pretreatment, is used to achieve board drying and control.

[0057] Specifically, when wet slabs enter a vertical drying oven, the RFID system automatically identifies the slab information; the intelligent coupling control module calls the appropriate drying process curve according to the slab type; high-temperature waste heat is utilized through a steam-air heat exchanger to achieve efficient drying; and the drying process parameters are uploaded to the cloud platform in real time to form a process database.

[0058] Step S230, multimodal coupling carbonization curing, is used to realize the scheduling and curing of the board.

[0059] Specifically, after drying, the boards are sprayed with carbon mineralization coating and enter the intelligent scheduling queue. The curing station is automatically allocated according to the availability of the curing furnace and the priority of the boards. Conditioned flue gas is introduced from the buffer tank into the curing furnace, and the intelligent coupling control module monitors the curing process in real time and dynamically adjusts the process parameters.

[0060] Step S240, carbon solidification accounting and cycle verification, is used to achieve flue gas data traceability and verification.

[0061] Specifically, the system automatically records the amount of flue gas consumed and the amount of waste heat utilized for each batch of boards, calculates the amount of CO2 solidified through the carbon flow metering unit, generates a carbon data report, stores the carbon data in the blockchain system, generates tamper-proof carbon tags, and attaches carbon tags when products leave the warehouse, supporting downstream carbon footprint traceability.

[0062] In some embodiments, the carbon recycling method 200 further includes: Step S250: System optimization and continuous improvement.

[0063] Specifically, the cloud platform analyzes production process data to identify optimization opportunities, and machine learning algorithms continuously optimize prediction models and control strategies, regularly generating system energy efficiency reports and carbon emission reduction performance reports.

[0064] To better understand this invention, the following is combined with... Figures 1 to 7 The technical solution of the present invention will be described in detail below: In some embodiments, the production system 100 includes an industrial emission source module 110, a flue gas pretreatment and buffer module 120, a waste heat recovery and distribution module 130, a carbon mineralization plate production line adaptation module 140, an intelligent coupling control module 150, and a carbon cycle traceability module 160.

[0065] In this embodiment, the production system provides an intelligent, efficient, and traceable system integration solution. It adopts a modular and compact design to improve space utilization and maintainability. Intelligent coupling control enables intelligent matching and dynamic regulation of fluctuating industrial flue gas, waste heat, and the sheet metal production process. Multi-level collaborative purification and dynamic conditioning buffering technologies ensure a stable and reliable gas source, reducing the impact of flue gas fluctuations on product quality. Waste heat cascade recovery, phase change heat storage, and intelligent distribution improve the utilization rate of low-temperature waste heat. Furthermore, a monitorable, reportable, and verifiable (MRV) carbon cycle full-process tracking system is established, ultimately achieving efficient synergistic utilization of industrial flue gas and waste heat resources, enhancing system intelligence, energy efficiency, and production stability.

[0066] The specific embodiments of the present invention described above do not constitute a limitation on the scope of protection of the present invention. Any other corresponding changes and modifications made in accordance with the technical concept of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A carbon mineralization plate production system coupling flue gas and waste heat, characterized in that, include: The industrial emission source module is used to monitor flue gas data and perform prediction and data processing. The flue gas pretreatment and buffer module is connected to the industrial emission source module and is used for flue gas purification, dynamic conditioning and online detection; The waste heat recovery and distribution module is connected to the flue gas pretreatment and buffer module and is used for waste heat graded recovery, phase change heat storage buffer and intelligent heat network distribution. A carbon mineralized board production line adaptation module is connected to the waste heat recovery and distribution module and is used for production line equipment modification and adaptation, carbonization curing and board conveying control. The intelligent coupling control module is connected to the industrial emission source module, the flue gas pretreatment and buffer module, the waste heat recovery and distribution module, and the carbon mineralization plate production line adapter module, respectively. The intelligent coupling control module is used for edge control and cloud analysis.

2. The production system according to claim 1, characterized in that, It also includes a carbon cycle traceability module, which is connected to the flue gas pretreatment and buffer module and the carbon mineralization plate production line adapter module respectively. The carbon cycle traceability module is used for carbon sequestration calculation.

3. The production system according to claim 1, characterized in that, The industrial emission source module includes: The real-time monitoring unit includes multiple sensor arrays for collecting flue gas data, which includes flow rate data, concentration data, content data, and temperature data. The operating condition prediction unit predicts the trend of flue gas data changes based on production plans and operating parameters; The data preprocessing unit is used to process the flue gas data, including filtering, anomaly detection, and data fusion.

4. The production system according to claim 1, characterized in that, The flue gas pretreatment and buffering module includes: A multi-stage collaborative purification unit is used for graded purification treatment of flue gas; A dynamic conditioning buffer tank is connected to the multi-stage synergistic purification unit. The dynamic conditioning buffer tank includes an intake homogenization zone, a conditioning reaction zone, and a stable output zone. An online flue gas quality monitoring unit is connected to the dynamic conditioning buffer tank, and the online flue gas quality monitoring unit has an analyzer for monitoring.

5. The production system according to claim 4, characterized in that, The multi-stage synergistic purification unit includes a first purification unit, a second purification unit, and a third purification unit connected in sequence. The first purification unit is used for dust removal, the second purification unit is used for desulfurization and denitrification, and the third purification unit includes a metal fiber filter for filtration.

6. The production system according to claim 4, characterized in that, The conditioning reaction zone is equipped with a spray device, a multi-stage heating coil, and an ultrasonic atomizing humidifier.

7. The production system according to claim 1, characterized in that, The waste heat recovery and distribution module includes: Waste heat recovery unit is used to capture waste heat in stages according to flue gas temperature; A thermal storage buffer unit is connected to the waste heat recovery unit and is equipped with phase change thermal storage material; The intelligent heating network distribution unit is connected to the thermal storage buffer unit and performs heat distribution based on a model predictive control heat distribution algorithm.

8. The production system according to claim 7, characterized in that, The waste heat recovery unit includes a first temperature section, a second temperature section, and a third temperature section. The temperature of the first temperature section is greater than 180°C, the temperature of the second temperature section is between 120°C and 180°C, and the temperature of the third temperature section is between 80°C and 120°C.

9. The production system according to claim 1, characterized in that, The carbon mineralization plate production line adapter module includes: Vertical drying oven, including steam-air heat exchanger; A carbonization curing furnace, wherein the bottom of the carbonization curing furnace has multiple air inlets and the top of the carbonization curing furnace has a swirling air outlet; The sheet material conveying unit is equipped with an RFID system to enable full-process tracking of the sheet material.

10. A carbon recycling method for carbon mineralization plates coupled with flue gas and waste heat, applied to the production system as described in any one of claims 1-9, wherein the production system includes a carbon recycling traceability module, characterized in that, The carbon cycling method includes: Resource capture and pretreatment are used to achieve flue gas capture, purification, conditioning and waste heat recovery; Board drying and pretreatment are used to achieve board drying and control. Multimodal coupled carbonization curing is used to achieve panel scheduling and curing; Carbon solidification accounting and cycle verification are used to achieve traceability and verification of flue gas data.

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