A three-in-one intelligent hot-line work robot

Abstract

The application relates to the technical field of robots, and discloses a three-in-one intelligent hot-line work robot, which comprises a work mechanism, the outer side of the work mechanism is provided with a cleaning mechanism, the bottom of the cleaning mechanism is provided with a control mechanism, the top of the control mechanism is fixedly connected with the bottom of the cleaning mechanism, and the bottom of the cleaning mechanism is fixedly connected with the top of the work mechanism; the work mechanism comprises a workbench, the top of the workbench is provided with a mounting disc, the top of the mounting disc is fixedly connected with a movable bottom disc, the movable bottom disc is provided with a plurality of movable bottom discs, the top of each movable bottom disc is fixedly connected with a mechanical arm, the outer side of each mechanical arm is fixedly connected with a mounting plate, and the outer side of each mounting plate is provided with a mounting groove. The three-in-one intelligent hot-line work robot realizes cooperative work through multiple mechanical arms, replaces tools in advance according to different work conditions, cleans the live dust, reduces electromagnetic interference, and improves safety.

Description

Technical Field

[0001] This invention relates to the field of robotics, specifically to a three-in-one intelligent live-line working robot. Background Technology

[0002] Live-line work, as the name suggests, refers to the work methods in which power workers inspect, maintain, test, replace, or install high-voltage power equipment without disconnecting the power supply, equipment, or lines while they are operating normally with power.

[0003] When performing standardized live-line work tasks that are highly repetitive, risky, and difficult to operate manually, it is often necessary to use live-line work robots that can adapt to voltage levels and application scenarios to replace or assist humans in completing a series of complex inspection, maintenance, and installation tasks on high-voltage overhead lines. However, existing traditional live-line work robots have limited functions and are easily affected by electromagnetic interference near the power grid, thus limiting their flexibility.

[0004] Therefore, there is an urgent need for a three-in-one intelligent live-line working robot. Summary of the Invention

[0005] The purpose of this invention is to provide a three-in-one intelligent live-line working robot to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a three-in-one intelligent live-line working robot, including a working mechanism, a cleaning mechanism is provided on the outside of the working mechanism, a control mechanism is provided at the bottom of the cleaning mechanism, the top of the control mechanism is fixedly connected to the bottom of the cleaning mechanism, and the bottom of the cleaning mechanism is fixedly connected to the top of the working mechanism. The working mechanism includes a workbench, a mounting plate is provided on the top of the workbench, a movable base is fixedly connected to the top of the mounting plate, multiple movable bases are provided, a robotic arm is fixedly connected to the top of each of the multiple movable bases, a mounting plate is fixedly connected to the outer side of each of the multiple robotic arms, and a mounting groove is opened on the outer side of each of the multiple mounting plates. The cleaning mechanism includes a fixed frame, with a fan fixedly connected inside the fixed frame. The outer side of the fan is adapted to the top of the workbench. A power supply board is provided on the outer side of the fan. There are two power supply boards, and multiple electrode needles are fixedly connected to the outer side of each of the two power supply boards. The multiple electrode needles are adapted to each other.

[0007] Preferably, a first motor is fixedly connected inside the workbench, and the top of the first motor is fixedly connected to the bottom of the mounting plate.

[0008] Preferably, a base plate is fixedly connected to the bottom of the first motor, and a plurality of first electric tension rods are fixedly connected to the bottom of the base plate, with the bottom of each of the plurality of first electric tension rods fixedly connected to the bottom of the inner wall of the worktable.

[0009] Preferably, a second electric tension rod is fixedly connected to the bottom of the fixed frame, and the bottom of the second electric tension rod is fixedly connected to the bottom of the inner wall of the workbench.

[0010] Preferably, a sensor is fixedly connected to the top of the fixing frame, a pressure plate is fixedly connected to the top of the sensor, and the sensor is electrically connected to the second electric tension rod.

[0011] Preferably, a rubber pad is provided at the bottom of the pressure plate, the bottom of the rubber pad is fixedly connected to the top of the fixing frame, the top of the rubber pad is adapted to the bottom of the pressure plate, a rubber mesh is fixedly connected to the bottom of the pressure plate, the bottom of the rubber mesh is fixedly connected to the top of the fixing frame, and a discharge port is provided on the outside of the fixing frame, and an exhaust plate is fixedly connected inside the discharge port.

[0012] Preferably, the control mechanism includes a rotary disk, the top of which is fixedly connected to the bottom of the worktable, a second motor is fixedly connected to the bottom of the rotary disk, and a retainer is fixedly connected to the bottom of the second motor.

[0013] Preferably, an electronic screen is fixedly connected to the outer side of the workbench, the electronic screen is electrically connected to the first electric tension rod, the electronic screen is electrically connected to the robotic arm, and the electronic screen is electrically connected to the power supply board.

[0014] Preferably, a vision component is fixedly connected to the outer side of the workbench, and an infrared detector is fixedly connected to the top of the workbench. The vision component is electrically connected to the electronic screen, and the infrared detector is electrically connected to the electronic screen.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are: First, this invention, by setting up multiple robotic arms supported by independent movable chassis and equipped with universal mounting plates and mounting slots, achieves rapid modular replacement of working tools and multi-task parallel operation capabilities. Different tools can be installed for different live-line working conditions. The first motor at the bottom drives the mounting plate to rotate, so that all robotic arms can synchronously adjust their horizontal working position, which can expand the single-point working range and carry out collaborative work, rather than working with a single robotic arm. In particular, multiple first electric extension rods are used to support and drive the first motor and the mounting plate to lift and raise the overall working platform, thereby increasing the height of the entire working platform and solving the problem of single function.

[0016] Secondly, this invention integrates a fan and a power supply board with electrode needles, combining wind-powered cleaning and ionization dust removal technologies. The fan blows ions to the top surface of the workbench, effectively removing dust, debris, and charged particles that fall onto the workbench during maintenance and cleaning of cables while working on live lines. This prevents the accumulation of charged particles on the workbench and robotic arm during prolonged live-line work, avoiding electromagnetic interference. Simultaneously, a sensor on the top of the mounting frame enables automatic sensing and control. When an obstacle presses against the pressure plate, the sensor triggers a second electric extension rod, causing the cleaning mechanism to descend and retract into the workbench, reducing space occupation and facilitating robotic arm operations.

[0017] Third, this invention, through the combination of a rotating disk, a second motor, and a fixing device, endows the entire robot with the ability to rotate horizontally and be fixed on-site. The fixing device is installed on different support components to deploy the robot, including a ground mobile chassis, a high-altitude climbing mechanism, or a high-altitude support frame. The second motor and rotating disk are used to adjust the overall angle of the upper structure. The electronic screen serves as the control center. The electronic screen is existing technology and integrates a control unit and a network unit, enabling wireless control. By integrating infrared detectors and vision components, it achieves multi-functional fusion of status monitoring, environmental perception, and operation guidance. Through the connection with the electronic screen, the upper environment is transmitted wirelessly in real time, enabling the control and guidance of the robotic arm to complete precise operations, detection, and inspection. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 This is a three-dimensional structural diagram of the working mechanism of the present invention; Figure 3 This is a cross-sectional view of the working mechanism of the present invention; Figure 4 This is a three-dimensional structural diagram of the cleaning mechanism of the present invention; Figure 5 This is a schematic diagram of the disassembled structure of the cleaning mechanism of the present invention; Figure 6 This is a three-dimensional structural diagram of the control mechanism of the present invention; Figure 7 This is a schematic diagram of the disassembled structure of the control mechanism of the present invention.

[0019] The components include: 1. Working mechanism; 2. Cleaning mechanism; 3. Control mechanism; 101. Workbench; 102. Mounting plate; 103. Movable chassis; 104. Robotic arm; 105. Mounting plate; 106. First motor; 107. Base plate; 108. First electric tension rod; 201. Fixing frame; 202. Fan; 203. Power supply board; 204. Electrode needle; 205. Pressure plate; 206. Sensor; 207. Rubber pad; 208. Rubber net; 209. Exhaust plate; 210. Second electric tension rod; 301. Rotary disk; 302. Second motor; 303. Fixture; 304. Electronic screen; 305. Infrared detector; 306. Vision component. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] This invention provides the following technical solutions: Example

[0022] Please see Figure 1 , Figure 2 , Figure 3 A three-in-one intelligent live-line working robot includes a working mechanism 1, a cleaning mechanism 2 is provided on the outside of the working mechanism 1, a control mechanism 3 is provided at the bottom of the cleaning mechanism 2, the top of the control mechanism 3 is fixedly connected to the bottom of the cleaning mechanism 2, and the bottom of the cleaning mechanism 2 is fixedly connected to the top of the working mechanism 1. The working mechanism 1 includes a workbench 101, a mounting plate 102 is provided on the top of the workbench 101, a movable base 103 is fixedly connected to the top of the mounting plate 102, multiple movable bases 103 are provided, a robotic arm 104 is fixedly connected to the top of each of the multiple movable bases 103, a mounting plate 105 is fixedly connected to the outer side of each of the multiple robotic arms 104, and a mounting groove is opened on the outer side of each of the multiple mounting plates 105.

[0023] The workbench 101 is internally fixedly connected to a first motor 106, and the top of the first motor 106 is fixedly connected to the bottom of the mounting plate 102.

[0024] The bottom of the first motor 106 is fixedly connected to a base plate 107, and the bottom of the base plate 107 is fixedly connected to a plurality of first electric tension rods 108, the bottom of the plurality of first electric tension rods 108 being fixedly connected to the bottom of the inner wall of the worktable 101.

[0025] Through the above technical solution, by setting up multiple robotic arms 104 supported by independent movable chassis 103 and equipped with universal mounting plates 105 and mounting slots, the ability to quickly and modularly replace working tools and perform multi-task parallel operations is realized. Different tools can be installed for different live-line working conditions. The first motor 106 at the bottom drives the mounting plate 102 to rotate, so that all robotic arms 104 can synchronously adjust their horizontal working position, which can expand the single-point working range and perform collaborative work instead of working with a single robotic arm 104. In particular, multiple first electric extension rods 108 are used to support and drive the first motor 106 and the mounting plate 102 to lift the entire working platform, thereby increasing the overall height and solving the problem of single function. Example

[0026] Please see Figure 1 , Figure 4 , Figure 5 A three-in-one intelligent live-line working robot, the cleaning mechanism 2 includes a fixed frame 201, a fan 202 is fixedly connected inside the fixed frame 201, the outer side of the fan 202 is adapted to the top of the workbench 101, a power supply board 203 is provided on the outer side of the fan 202, there are two power supply boards 203, and multiple electrode needles 204 are fixedly connected to the outer side of each of the two power supply boards 203, and the multiple electrode needles 204 are adapted to each other.

[0027] The bottom of the fixed frame 201 is fixedly connected to the second electric tension rod 210, and the bottom of the second electric tension rod 210 is fixedly connected to the bottom of the inner wall of the worktable 101.

[0028] A sensor 206 is fixedly connected to the top of the mounting bracket 201, and a pressure plate 205 is fixedly connected to the top of the sensor 206. The sensor 206 is electrically connected to the second electric tension rod 210.

[0029] A rubber pad 207 is provided at the bottom of the pressure plate 205. The bottom of the rubber pad 207 is fixedly connected to the top of the fixing frame 201. The top of the rubber pad 207 is adapted to the bottom of the pressure plate 205. A rubber mesh 208 is fixedly connected to the bottom of the pressure plate 205. The bottom of the rubber mesh 208 is fixedly connected to the top of the fixing frame 201. A discharge port is provided on the outside of the fixing frame 201. An exhaust plate 209 is fixedly connected inside the discharge port.

[0030] Through the above technical solution, the integrated fan 202 and the power supply board 203 with electrode needles 204 combine wind power cleaning and ionization dust removal technology. The fan 202 blows ions to the top surface of the workbench 101 to remove dust that falls onto the workbench 101 during maintenance and cleaning of cables during live-line work. It can efficiently remove dust, debris and charged particles from the surface of the workbench 101. During long-term live-line work, it can prevent the accumulation of charged particles on the workbench 101 and the robotic arm 104 and avoid electromagnetic interference. At the same time, the top of the fixed frame 201 is equipped with a sensor 206, which can realize automatic sensing control. When an obstacle presses on the pressure plate 205, the sensor 206 triggers the second electric extension rod 210, causing the cleaning mechanism 2 to descend as a whole and retract into the interior of the workbench 101, reducing space occupation and facilitating the operation of the robotic arm 104. Example

[0031] Please see Figure 1 , Figure 6 , Figure 7 A three-in-one intelligent live-line working robot, the control mechanism 3 includes a rotating disk 301, the top of the rotating disk 301 is fixedly connected to the bottom of the workbench 101, a second motor 302 is fixedly connected to the bottom of the rotating disk 301, and a fixture 303 is fixedly connected to the bottom of the second motor 302.

[0032] An electronic screen 304 is fixedly connected to the outside of the workbench 101. The electronic screen 304 is electrically connected to the first electric tension rod 108, the electronic screen 304 is electrically connected to the robotic arm 104, and the electronic screen 304 is electrically connected to the power supply board 203.

[0033] A vision component 306 is fixedly connected to the outside of the workbench 101, and an infrared detector 305 is fixedly connected to the top of the workbench 101. The vision component 306 is electrically connected to the electronic screen 304, and the infrared detector 305 is electrically connected to the electronic screen 304.

[0034] Through the above technical solution, the combination of the rotary disk 301, the second motor 302, and the fixture 303 endows the entire robot with the ability to rotate horizontally and be fixed on site. The fixture 303 is installed on different support components to deploy the robot, including a ground mobile chassis, a high-altitude climbing mechanism, or a high-altitude support. The second motor 302 and the rotary disk 301 are used to adjust the overall angle of the upper structure. The electronic screen 304 serves as the control center. The electronic screen 304 is a prior art technology that integrates a control unit and a network unit, enabling wireless control. By integrating an infrared detector 305 and a vision component 306, it achieves a multi-functional fusion of status monitoring, environmental perception, and operation guidance. Through the connection with the electronic screen 304, the upper environment is transmitted wirelessly in real time, enabling the control and guidance of the robotic arm 104 to complete precise operations, detection, and inspection.

[0035] In use, by setting up multiple robotic arms 104 supported by independent movable chassis 103 and equipped with universal mounting plates 105 and mounting slots, the system achieves rapid modular replacement of work tools and multi-task parallel operation capability. Different tools can be installed for different live-line work conditions. The first motor 106 at the bottom drives the mounting plate 102 to rotate, so that all robotic arms 104 can synchronously adjust their horizontal working position, which can expand the single-point working range and carry out collaborative work instead of a single robotic arm 104 working. In particular, multiple first electric extension rods 108 are used to support and drive the first motor 106 and the mounting plate 102 to lift and raise the overall work platform, thereby solving the problem of single function. The integrated fan 202 and the power supply board 203 with electrode needles 204 combine wind-powered cleaning and ionization dust removal technologies. The fan 202 blows ions to the top surface of the workbench 101 to remove dust that falls onto the workbench 101 during maintenance and cleaning of cables while working on live lines. This effectively removes dust, debris, and charged particles from the workbench 101 surface. During prolonged live-line work, it prevents the accumulation of charged particles on the workbench 101 and the robotic arm 104, thus avoiding electromagnetic interference. At the same time, the top of the mounting frame 201 is equipped with a sensor 206 for automatic sensing and control. When an obstacle presses on the pressure plate 205, the sensor 206 triggers the second electric extension rod 210, causing the cleaning mechanism 2 to descend and retract into the workbench 101, reducing space occupation and facilitating the operation of the robotic arm 104. The combination of the rotary disk 301, the second motor 302, and the fixture 303 endows the robot with the ability to rotate horizontally and be fixed on-site. The fixture 303 is installed on different support components to deploy the robot, including ground mobile chassis, high-altitude climbing mechanisms, or high-altitude supports. The second motor 302 and the rotary disk 301 are used to adjust the overall angle of the upper structure. The electronic screen 304 serves as the control center. The electronic screen 304 is a prior art technology that integrates a control unit and a network unit, enabling wireless control. By integrating an infrared detector 305 and a vision component 306, it achieves a multi-functional fusion of status monitoring, environmental perception, and operation guidance. Through the connection with the electronic screen 304, the upper environment is transmitted wirelessly in real time, enabling the control and guidance of the robotic arm 104 to complete precise operations, detection, and inspection.

[0036] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A three-in-one intelligent live-line working robot, comprising a working mechanism (1), characterized in that: A cleaning mechanism (2) is provided on the outside of the working mechanism (1), and a control mechanism (3) is provided at the bottom of the cleaning mechanism (2). The top of the control mechanism (3) is fixedly connected to the bottom of the cleaning mechanism (2), and the bottom of the cleaning mechanism (2) is fixedly connected to the top of the working mechanism (1). The working mechanism (1) includes a workbench (101), a mounting plate (102) is provided on the top of the workbench (101), a movable chassis (103) is fixedly connected to the top of the mounting plate (102), a plurality of movable chassis (103) are provided, a robotic arm (104) is fixedly connected to the top of each of the plurality of movable chassis (103), a mounting plate (105) is fixedly connected to the outer side of each of the plurality of robotic arms (104), and a mounting groove is provided on the outer side of each of the plurality of mounting plates (105); The cleaning mechanism (2) includes a fixed frame (201), and a fan (202) is fixedly connected inside the fixed frame (201). The outer side of the fan (202) is adapted to the top of the workbench (101). A power supply board (203) is provided on the outer side of the fan (202). There are two power supply boards (203). Multiple electrode needles (204) are fixedly connected to the outer side of each of the two power supply boards (203). The multiple electrode needles (204) are adapted to each other.

2. The three-in-one intelligent live-line working robot according to claim 1, characterized in that: The workbench (101) is internally fixedly connected to a first motor (106), and the top of the first motor (106) is fixedly connected to the bottom of the mounting plate (102).

3. The three-in-one intelligent live-line working robot according to claim 2, characterized in that: The bottom of the first motor (106) is fixedly connected to a base plate (107), and the bottom of the base plate (107) is fixedly connected to a plurality of first electric tension rods (108), the bottom of the plurality of first electric tension rods (108) being fixedly connected to the bottom of the inner wall of the workbench (101).

4. The three-in-one intelligent live-line working robot according to claim 1, characterized in that: The bottom of the fixed frame (201) is fixedly connected to a second electric tension rod (210), and the bottom of the second electric tension rod (210) is fixedly connected to the bottom of the inner wall of the workbench (101).

5. The three-in-one intelligent live-line working robot according to claim 1, characterized in that: A sensor (206) is fixedly connected to the top of the fixed frame (201), and a pressure plate (205) is fixedly connected to the top of the sensor (206). The sensor (206) is electrically connected to the second electric tension rod (210).

6. The three-in-one intelligent live-line working robot according to claim 5, characterized in that: A rubber pad (207) is provided at the bottom of the pressure plate (205). The bottom of the rubber pad (207) is fixedly connected to the top of the fixing frame (201). The top of the rubber pad (207) is adapted to the bottom of the pressure plate (205). A rubber mesh (208) is fixedly connected to the bottom of the pressure plate (205). The bottom of the rubber mesh (208) is fixedly connected to the top of the fixing frame (201). A discharge port is provided on the outside of the fixing frame (201). An exhaust plate (209) is fixedly connected inside the discharge port.

7. The three-in-one intelligent live-line working robot according to claim 1, characterized in that: The control mechanism (3) includes a rotating disk (301), the top of which is fixedly connected to the bottom of the worktable (101), and a second motor (302) is fixedly connected to the bottom of the rotating disk (301), and a fixture (303) is fixedly connected to the bottom of the second motor (302).

8. The three-in-one intelligent live-line working robot according to claim 7, characterized in that: An electronic screen (304) is fixedly connected to the outside of the workbench (101). The electronic screen (304) is electrically connected to the first electric tension rod (108), the electronic screen (304) is electrically connected to the robotic arm (104), and the electronic screen (304) is electrically connected to the power supply board (203).

9. A three-in-one intelligent live-line working robot according to claim 7, characterized in that: A vision component (306) is fixedly connected to the outside of the workbench (101), and an infrared detector (305) is fixedly connected to the top of the workbench (101). The vision component (306) is electrically connected to the electronic screen (304), and the infrared detector (305) is electrically connected to the electronic screen (304).

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