A ceramic insulator and a processing system and method thereof

Abstract

The application belongs to the technical field of insulator processing, and particularly relates to a ceramic insulator, a processing system and a processing method thereof. The ceramic insulator processing system comprises a processing table, two clamping seats are slidably connected to the processing table, a clamping plate is rotatably connected to each clamping seat, a placing groove is arranged on the lower side of the processing table, two sliding seats are slidably connected to the processing table, a transverse seat is slidably connected to each sliding seat, wiping cotton is arranged on each transverse seat, a first compression spring is fixedly connected between each sliding seat and each transverse seat, a filter plate is detachably connected to the lower side of the processing table through bolts, an air suction machine is fixedly connected to the lower side of the filter plate, and an openable and closable shell is arranged on the outer side of the processing table. The openable and closable shell can wrap the processing table, and the device can collect the debris and residues remaining on the ceramic insulator during the cleaning process after polishing, so as to facilitate the recycling of subsequent materials.

Description

Technical Field

[0001] This invention belongs to the field of insulator processing technology, and particularly relates to a ceramic insulator and its processing system and method. Background Technology

[0002] Ceramic insulators are a type of insulating column. Insulating columns are special components that provide the necessary support, installation methods, and surrounding environment requirements for equipment in fields such as communication cabinets, electrical power, lightning protection, machinery, medical equipment, wind power, and frequency conversion equipment. They mainly serve the functions of fixing, supporting, connecting, and insulating. They are also called insulators or insulating spacers. In the processing of ceramic insulators, they need to go through mixing, calcination, drying, grinding, and cleaning to form the finished ceramic insulator. Grinding is to remove the protrusions formed on the surface of the ceramic insulator during processing, thereby ensuring the insulation effect. Cleaning refers to cleaning the debris and residues adhering to the surface of the ceramic insulator after grinding. However, the existing technology can only complete the cleaning operation by rinsing or wiping, and cannot collect the removed debris and residues. Therefore, there is a need for a device that can collect the debris and residues remaining on the ceramic insulator during the cleaning process after grinding. Summary of the Invention

[0003] In view of this, the technical problem to be solved by the present invention is to provide a device that can collect the debris and residue remaining on the ceramic insulator during the cleaning process after polishing, so as to facilitate the reuse of the material in the future.

[0004] A ceramic insulator processing system includes a processing table with two slidably connected clamps, each clamp having a rotatably connected clamp plate. A placement groove is provided on the underside of the processing table. Two slides are slidably connected to the processing table, each slide having a slidably connected transverse seat. Each transverse seat has a wiping cotton cloth. A first compression spring is fixedly connected between each slide and each transverse seat. A filter plate is detachably connected to the underside of the processing table via bolts. An air suction machine is fixedly connected to the underside of the filter plate. An openable and closable shell is provided on the outside of the processing table, capable of enclosing the processing table.

[0005] It also includes a carriage that is slidably connected to the processing table. Two movable seats are slidably connected to the carriage. Each movable seat is fixedly connected to a pressure rod, and each horizontal seat is fixedly connected to a vertical rod. The two pressure rods can contact the two vertical rods respectively.

[0006] It also includes a slide plate that is slidably connected to the slide frame. One end of two hinge rods is hinged to the slide plate, and the other end of the two hinge rods is respectively hinged to two movable seats. A nozzle is fixedly connected to the slide plate and can be detachably connected to it by bolts. A water tank with a pump is fixedly connected inside the processing table.

[0007] A method for processing ceramic insulators using a ceramic insulator processing system, the method comprising the following steps:

[0008] Step 1: Mix calcined bauxite, calcined talc, clay, paraffin wax, and light calcium carbonate to obtain the pre-made material;

[0009] Step 2: Add the pre-made material into a threaded tubular mold to form it, and then dry, calcin, and polish it to obtain the polished threaded tubular ceramic insulator;

[0010] Step 3: Open the outer shell of the processing table, place the polished threaded tubular ceramic insulator on the processing table, and make the lower side of the processing table rest against the placement groove;

[0011] Step 4: Slide the two clamps toward the center of the processing table until the two clamps are against both sides of the ceramic insulator;

[0012] Step 5: Seal the outer casing and start the suction machine, while simultaneously rotating the two clamps continuously;

[0013] Step Six: Operate the two slide blocks to slide back and forth on the machining table;

[0014] Step 7: Remove the filter plate and connect the water tank to the underside of the processing table. Then, spray water from the nozzles on the connecting plate and make the slide slide back and forth continuously.

[0015] Step 8: Remove the ceramic insulator from the processing table to complete the processing. Attached Figure Description

[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0017] Figure 1 This is a schematic diagram of the processing table.

[0018] Figure 2 This is a schematic diagram of the inhaler's structure;

[0019] Figure 3 This is a schematic diagram of the carriage structure;

[0020] Figure 4 This is a schematic diagram of the slide block structure;

[0021] Figure 5 This is a schematic diagram of the hinge rod structure;

[0022] Figure 6 This is a schematic diagram of the clamp structure;

[0023] Figure 7 This is a schematic diagram of the structure of the horizontal seat;

[0024] Figure 8This is a schematic diagram of the water receiving tank.

[0025] Figure 9 and Figure 10 This is a schematic diagram of the overall structure of a ceramic insulator processing system. Detailed Implementation

[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 9 As shown:

[0027] The device includes a processing table 101, on which two clamps 701 are slidably connected. Each clamp 701 is rotatably connected to a clamping plate 702. A placement groove 103 is provided on the lower side of the processing table 101. Two slides 501 are slidably connected to the processing table 101, on which a transverse seat 502 is slidably connected. Each transverse seat 502 is provided with a wiping cotton 503. A first compression spring is fixedly connected between each slide 501 and each transverse seat 502. A filter plate 201 is detachably connected to the lower side of the processing table 101 by bolts. An air suction machine 202 is fixedly connected to the lower side of the filter plate 201. Each clamp 701 is fixedly connected to a first motor capable of driving the clamp 702 to slide. Two first electric push rods capable of pushing the clamp 701 to slide are fixedly connected to the processing table 101. A second motor is fixedly connected to the processing table 101. A first lead screw is fixedly connected to the output shaft of the second motor. The first lead screw is threadedly connected to the slide 501. The processing table 101 is provided with an openable and closable shell on its outside. The openable and closable shell can wrap the processing table 101. Wrapping an openable and closable shell around a device with a fixed structure and operating space is a very mature prior art. Therefore, it will not be described in detail in this application.

[0028] Open the housing, then place the polished corrugated ceramic insulator into the processing table 101, ensuring the lower side of the ceramic insulator rests against the placement groove 103, allowing it to rest stably on the processing table 101. Next, operate the two clamps 701 to slide synchronously towards the center of the processing table 101, thereby pressing and fixing the ceramic insulator on both sides. Then, close the housing to create a closed space on the processing table 101, facilitating subsequent collection of debris and residue. Finally, operate the two clamps 702 simultaneously... The step rotates, thereby driving the ceramic insulator to rotate. During this process, the two transverse seats 502 are respectively subjected to the elastic force of the two first compression springs, which causes the two wiping cottons 503 to press tightly against both sides of the ceramic insulator. Then, as the two clamping plates 702 continue to rotate, the two wiping cottons 503 can scrape off the residual debris and residues adhering to the ceramic insulator. During this process, the two operable sliding seats 501 can slide back and forth on the processing table 101, thereby using the two wiping cottons 503 to thoroughly scrape off the debris and residues on the ceramic insulator.

[0029] At the same time, the suction machine 202 is started, which can generate negative pressure and thus draw the air inside the shell downward. At this time, the scraped debris and residue can move downward with the air and reach the filter plate 201, where they are temporarily stored. This allows for the collection of debris and residue remaining on the ceramic insulator during the cleaning process after polishing, facilitating the reuse of materials or other unified processing operations.

[0030] like Figure 3 As shown:

[0031] It also includes a slide 301 slidably connected to the processing table 101. Two movable seats 401 are slidably connected to the slide 301. Each movable seat 401 is fixedly connected to a pressure rod 402. Each horizontal seat 502 is fixedly connected to a vertical rod 504. The two pressure rods 402 can contact the two vertical rods 504 respectively. A third motor is fixedly connected to the processing table 101. A second lead screw is fixedly connected to the output shaft of the third motor.

[0032] If, during the process of adding ceramic insulators to the processing table 101, the operator finds that a large amount of debris and residue are firmly adhered to the ceramic insulator, and the elastic force provided by the two first compression springs alone is insufficient for the removal effect, the two movable seats 401 can be moved towards the center of the slide 301 while removing the large amount of debris and residue adhering to the ceramic insulator. This allows the two pressure rods 402 to squeeze the two vertical rods 504, making the two wiping cottons 503 adhere more tightly to the ceramic insulator. This further ensures the effectiveness of removing the large amount of debris and residue adhering to the ceramic insulator, facilitating subsequent collection operations. While the two slide seats 501 slide, the slide 301 can slide synchronously on the processing table 101, thus ensuring the squeezing effect of the two pressure rods 402 on the two vertical rods 504.

[0033] like Figure 3 As shown:

[0034] It also includes a slide plate 302 that is slidably connected to the slide 301. One end of two hinge rods 303 is hinged to the slide plate 302, and the other end of the two hinge rods 303 is respectively hinged to two movable seats 401. A connecting plate 304 is fixedly connected to the slide plate 302. A nozzle is detachably connected to the connecting plate 304 by bolts. A water tank with a pump is fixedly connected inside the processing table 101. A second electric push rod that can push the slide plate 302 to slide is fixedly connected to the slide 301. The nozzle and the water tank with pump are connected by a hose.

[0035] When it is necessary to operate the two pressure rods 402 to slide, the telescopic rod of the second electric push rod can be extended or retracted, thereby driving the slide plate 302 to slide. This causes one end of the two hinge rods 303 to move synchronously with the slide plate 302, and the other end of the two hinge rods 303 to pull the moving seat 401 to slide synchronously, thus achieving the effect of synchronously driving the two moving seats 401 to slide. After the debris and residue on the ceramic insulator are removed by the two wiping cottons 503, the nozzle can be operated to spray water, and the slide 301 can be continuously slid along the processing table 101 to thoroughly clean the ceramic insulator and ensure the cleaning effect. At the same time, the sliding setting of the slide plate 302 allows the distance between the nozzle and the ceramic insulator to be adjustable, thereby changing the impact force of the cleaning water on the ceramic insulator, which further facilitates the removal of stubborn debris and residue adhering to the ceramic insulator.

[0036] like Figure 3 , Figure 4 , Figure 7 , Figure 10 As shown:

[0037] Each of the transverse seats 502 is slidably connected to a striking rod 601, and each striking rod 601 is rotatably connected to a striking head 602. Multiple transmission protrusions 102 are fixedly connected to the processing table 101. Two striking heads 602 can contact multiple transmission protrusions 102 respectively. A second compression spring is fixedly connected between each striking rod 601 and each transverse seat 502.

[0038] When the suction machine 202 is started, creating a negative pressure inside the casing to guide air and the removed impurities and debris downwards, the two transverse seats 502 slide continuously from right to left, causing the two striking heads 602 to contact multiple transmission protrusions 102 in sequence. When the striking head 602 contacts a transmission protrusion 102, it causes the striking head 602 to press the striking rod 601 to slide upwards on the transverse seat 502. When the slide 501 slides until the striking head 602 is misaligned with the transmission protrusion 102, the second compression spring causes the striking rod 601 to quickly return to its original position, resulting in the striking head 602 striking the processing table 101 violently. This causes the processing table 101 to vibrate slightly, thereby shaking out the impurities blocked in the filter plate 201 and maintaining the suction effect of the suction machine 202 for a long time. The continuous sliding of the slide 501 allows the 603 to complete the striking task multiple times, thereby improving the striking effect.

[0039] The attached diagram is for illustrative purposes only. In actual use, the two striking heads 602 can be two relatively large blocks, and the two second compression springs are also selected as springs with greater elasticity to ensure striking force and improve striking effect.

[0040] like Figures 3-4 As shown:

[0041] The two striking rods 601 are rotatably connected to the two striking heads 602 respectively, and each striking rod 601 is fixedly connected to a fourth motor that can drive the striking head 602 to rotate.

[0042] When the two slide blocks 501 are reset from left to right, the two striking heads 602 can be rotated on the two striking rods 601 respectively, so that the two striking heads 602 are in a position that can be offset from the multiple transmission protrusions 102, thereby facilitating the subsequent reset of the slide blocks 501.

[0043] like Figure 1 As shown:

[0044] The height of the multiple transmission protrusions 102 gradually increases from right to left, and a displacement sensor is fixed between each transverse seat 502 and the striking rod 601.

[0045] The arrangement of multiple transmission protrusions 102 at different heights allows the equipment to perform multiple tapping operations with different forces, thereby further improving the overall tapping effect on the processing table 101 and making it easier to shake out impurities blocked in the filter plate 201.

[0046] Meanwhile, since each horizontal seat 502 is fixedly connected to a displacement sensor between itself and the striking rod 601, the sliding status of the two striking rods 601 can be monitored in real time. If the two sliding seats 501 slide normally, the sliding height of the two striking rods 601 will gradually increase from small to large. The operation of the two sliding seats 501 can be monitored by the two displacement sensors, thereby ensuring the normal operation of the equipment.

[0047] like Figures 8-10 As shown:

[0048] It also includes a water tank 801, which is detachably connected to the underside of the processing table 101 by bolts.

[0049] Before using the spray nozzle to spray water and thoroughly clean the ceramic insulator, the filter plate 201 can be removed first to collect the remaining debris and residue on the filter plate 201. Then, the water receiving tank 801 is connected to the underside of the processing table 101 by tightening the bolts to catch the falling water and ensure the cleaning effect.

[0050] The outer shell of the processing table 101 has threaded holes.

[0051] The outer casing can be secured by screwing bolts into the threaded holes, thereby securing the entire device.

[0052] A method for processing ceramic insulators using a ceramic insulator processing system, the method comprising the following steps:

[0053] Step 1: Mix calcined bauxite, calcined talc, clay, paraffin wax, and light calcium carbonate to obtain the pre-made material;

[0054] Step 2: Add the pre-made material into a threaded tubular mold to form it, and then dry, calcin, and polish it to obtain the polished threaded tubular ceramic insulator;

[0055] Step 3: Open the outer shell of the processing table 101, place the polished threaded tubular ceramic insulator on the processing table 101, and make the lower side of the processing table 101 rest against the placement groove 103;

[0056] Step 4: Slide the two clamps 701 toward the center of the processing table 101 until the two clamps 702 are against the sides of the ceramic insulator;

[0057] Step 5: Seal the outer casing and start the suction machine 202, while simultaneously causing the two clamping plates 702 to rotate continuously;

[0058] Step Six: Operate the two slide blocks 501 to slide back and forth on the machining table 101;

[0059] Step 7: Remove the filter plate 201 and connect the water tank 801 to the lower side of the processing table 101. Then, spray water from the nozzle on the connecting plate 304 and make the slide 301 slide back and forth continuously.

[0060] Step 8: Remove the ceramic insulator from the processing table 101 to complete the processing.

[0061] The ceramic insulator produced by the ceramic insulator processing system is composed of the following raw materials in weight fractions: 80 parts calcined bauxite, 8 parts calcined talc, 5 parts clay, 8 parts paraffin wax, and 0.7 parts light calcium carbonate.

Claims

1. A ceramic insulator processing system, characterized in that, The system includes a processing table (101), on which two clamps (701) are slidably connected. Each clamp (701) is rotatably connected to a clamping plate (702). The processing table (101) has a placement groove (103) on its lower side. The processing table (101) also has two sliding blocks (501) slidably connected. Each sliding block (501) is slidably connected to a transverse seat (502). Each transverse seat (502) is provided with a wiping cotton (503). A first compression spring is fixed between each sliding block (501) and each transverse seat (502). A filter plate (201) is detachably connected to the lower side of the processing table (101) by bolts. An air suction machine (202) is fixed to the lower side of the filter plate (201). The processing table (101) has an openable and closable shell on its outer side, which can wrap the processing table (101).

2. The ceramic insulator processing system according to claim 1, characterized in that, It also includes a slide (301) that is slidably connected to the processing table (101). Two movable seats (401) are slidably connected to the slide (301). Each movable seat (401) is fixedly connected to a pressure rod (402), and each horizontal seat (502) is fixedly connected to a vertical rod (504). The two pressure rods (402) can contact the two vertical rods (504) respectively.

3. The ceramic insulator processing system according to claim 2, characterized in that, It also includes a slide plate (302) that is slidably connected to the slide frame (301). One end of two hinge rods (303) is hinged to the slide plate (302), and the other end of the two hinge rods (303) is respectively hinged to two movable seats (401). A connecting plate (304) is fixedly connected to the slide plate (302), and a nozzle is detachably connected to the connecting plate (304) by bolts. A water tank with a pump is fixedly connected inside the processing table (101).

4. The ceramic insulator processing system according to claim 3, characterized in that, Each of the transverse seats (502) is slidably connected to a striking rod (601), and each striking rod (601) is rotatably connected to a striking head (602). Multiple transmission protrusions (102) are fixedly connected to the processing table (101). Two striking heads (602) can contact the multiple transmission protrusions (102) respectively. A second compression spring is fixedly connected between each striking rod (601) and each transverse seat (502).

5. A ceramic insulator processing system according to claim 4, characterized in that, The two striking rods (601) are rotatably connected to the two striking heads (602) respectively.

6. A ceramic insulator processing system according to claim 5, characterized in that, The height of the multiple transmission protrusions (102) gradually increases from right to left.

7. A ceramic insulator processing system according to claim 6, characterized in that, It also includes a water tank (801), which is detachably connected to the underside of the processing table (101) by bolts.

8. A ceramic insulator processing system according to claim 1, characterized in that, The outer shell of the processing table (101) has threaded holes.

9. A method for processing ceramic insulators using a ceramic insulator processing system according to claim 1, characterized in that, The method includes the following steps: Step 1: Mix calcined bauxite, calcined talc, clay, paraffin wax, and light calcium carbonate to obtain the pre-made material; Step 2: Add the pre-made material into a threaded tubular mold to form it, and then dry, calcin, and polish it to obtain the polished threaded tubular ceramic insulator; Step 3: Open the outer shell of the processing table (101), place the polished threaded tubular ceramic insulator on the processing table (101), and make the lower side of the processing table (101) rest against the placement groove (103); Step 4: Slide the two clamps (701) toward the center of the processing table (101) until the two clamps (702) are against the sides of the ceramic insulator; Step 5: Seal the outer casing and start the suction machine (202), while simultaneously rotating the two clamps (702). Step 6: Operate the two slide blocks (501) to slide back and forth on the machining table (101); Step 7: Remove the filter plate (201) and connect the water tank (801) to the underside of the processing table (101). Then, spray water from the nozzle on the connecting plate (304) and make the slide (301) slide back and forth continuously. Step 8: Remove the ceramic insulator from the processing table (101) to complete the processing.

10. The ceramic insulator processed by the ceramic insulator processing system according to claim 9, characterized in that, The ceramic insulator is composed of the following raw materials in weight fractions: 70-80 parts calcined bauxite, 1-8 parts calcined talc, 3-5 parts clay, 5-8 parts paraffin wax, and 0.3-0.7 parts light calcium carbonate.

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