Plastic particle melting apparatus for plastic processing
The stirring mechanism driven by gears and bevel gears and the sealed flue gas exhaust assembly solve the problems of low stirring efficiency, insufficient environmental performance and difficult cleaning of existing plastic melting equipment. It realizes uniform melting and automated cleaning of plastic particles, protects the environment and improves production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CIXI SHANJIN POLYMER PLASTICS CO LTD
- Filing Date
- 2026-04-20
- Publication Date
- 2026-06-05
AI Technical Summary
Existing plastic melting equipment suffers from problems such as low stirring efficiency, uneven melting, insufficient environmental performance, and difficulty in cleaning, which particularly affects product quality and the environment in multi-variety, small-batch production.
The stirring mechanism, which uses gear and bevel gear transmission, combined with a sealing mechanism and flue gas discharge assembly, enables the extension, retraction and rotation of the stirring rod. The sealing plate seals and draws in purification liquid to treat the flue gas. It is equipped with an automatic cleaning mechanism to achieve automated cleaning.
It improves the melting uniformity of plastic granules, effectively prevents the leakage of harmful gases, protects the environment, simplifies the cleaning process, and improves production efficiency.
Smart Images

Figure CN122143235A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of plastic processing technology, and more specifically to a plastic granule melting device for plastic processing. Background Technology
[0002] In the plastics processing industry, melting plastic granules is a crucial pre-processing step for subsequent processes such as injection molding and extrusion. Traditional plastic melting equipment typically uses a simple heating tank with a stirring paddle. While it can achieve basic melting functionality, it still faces numerous technical bottlenecks and shortcomings in practical production applications.
[0003] First, the stirring efficiency and melting uniformity are poor. Existing stirring mechanisms are mostly fixed or single-rotor types. As the viscosity of plastic granules gradually increases during melting, they easily clump together and adhere to the stirring paddle or the inner wall of the tank. A fixed stirring rod cannot effectively scrape off the adhering material from the inner wall, leading to uneven heating. This not only prolongs the melting time but also easily causes localized overheating and decomposition, affecting the quality of the plastic melt. Furthermore, a single rotation method is insufficient for effectively shearing and mixing materials of different viscosities, resulting in incomplete melting.
[0004] Secondly, environmental performance is insufficient, and flue gas treatment is difficult. During the high-temperature melting process, plastic granules generate large amounts of volatile organic compounds (VOCs) and dust. Most existing melting equipment lacks effective sealing and flue gas collection devices, or only has simple exhaust vents, resulting in the direct release of harmful gases into the workshop air, severely polluting the environment and endangering the health of operators. Even when some equipment is equipped with purification devices, leaks often occur during feeding, mixing, or discharging due to unreasonable sealing structure design, significantly reducing the purification effect.
[0005] Secondly, cleaning is difficult and lacks automation. In a multi-variety, small-batch production model, frequent changes in plastic color or material are common. However, solidified plastic easily remains inside the stirring shaft and cylinder of existing equipment. Cleaning often requires manual disassembly of the equipment or scraping with tools, which is not only time-consuming and labor-intensive, increasing labor costs, but also can easily lead to color differences or impurities in the next batch of products, affecting product yield. Summary of the Invention
[0006] To solve the above-mentioned technical problems, a plastic granule melting device for plastic processing is provided. This technical solution solves the problems mentioned in the background art.
[0007] To achieve the above objectives, the technical solution adopted by the present invention is as follows: A plastic granule melting device for plastic processing includes a substrate, a high-temperature chamber mounted on the top right side of the substrate, a placement cylinder above the high-temperature chamber for holding plastic granules to be melted, a purification liquid stored at the bottom of the high-temperature chamber, a stirring mechanism installed inside the placement cylinder, a moving mechanism on the front side of the high-temperature chamber, a sealing mechanism installed inside the high-temperature chamber, and a flue gas exhaust assembly on the outside of the high-temperature chamber. A driving mechanism is connected to the rear side of the high-temperature chamber to drive the stirring mechanism. A collection box is located on the top left side of the substrate, and cleaning mechanisms are installed on the rear side of the top of the substrate and inside the collection box.
[0008] Preferably, the stirring mechanism includes a square rod, which is rotatably connected to the inside of the placement cylinder via a pin fixed at its bottom. A fixing rod is fixedly installed at the top of the square rod, and the inside of the fixing rod is hollow. A gear ring is fixedly connected to the top of the fixing rod, and a rotating rod is rotatably connected inside the gear ring. A gear is fixedly connected to the top of the rotating rod, and the bottom of the rotating rod extends into the square rod and is fixedly connected to a first bevel gear.
[0009] Preferably, the stirring mechanism further includes a threaded rod and a second bevel gear. The threaded rod is rotatably connected to the inner top of the square rod, and the second bevel gear is fixedly connected to the middle of the threaded rod. The second bevel gear meshes with the first bevel gear. A movable plate is threadedly connected to the outer surface of the threaded rod. Several sets of stirring rods are fixedly installed on the outer wall of the movable plate. Several sets of square grooves for the stirring rods to pass through are opened through the outer wall of the square rod. A scraper is installed on the inner wall of the square groove.
[0010] Preferably, the moving mechanism includes two sets of mounting plates fixedly installed on the front side of the top of the substrate. A first lead screw is rotatably connected between the two sets of mounting plates. A movable block is threadedly connected to the outer wall of the first lead screw. The movable block is slidably connected to a first guide rod. The first guide rod is welded between the two sets of mounting plates. A first stepper motor for driving the first lead screw to rotate is fixedly installed on the outer wall of one set of mounting plates.
[0011] Preferably, the moving mechanism further includes a drive motor fixedly installed on the top of the movable block. The output end of the drive motor is fixedly connected to the first rotating plate. An electric motor is provided on the outer wall of the first rotating plate. The output end of the electric motor passes through the outer wall of the first rotating plate and is fixedly connected to the second rotating plate. An electric push rod is provided on the top of the second rotating plate. The output end of the electric push rod is fixedly connected to the mounting component. A first dual-axis electric push rod is provided inside the mounting component. A first clamping component is fixedly installed on both output ends of the first dual-axis electric push rod.
[0012] Preferably, the flue gas exhaust assembly includes a connecting pipe, a cylinder, a suction pump, and a hose. The cylinder and the suction pump are both fixedly installed on the back of the high-temperature chamber. The output end of the cylinder extends into the high-temperature chamber and is fixedly connected to the connecting pipe. The input end and the output end of the suction pump are respectively connected to the connecting pipe and the bottom of the high-temperature chamber through the hose. The outer wall of the placement cylinder is provided with holes.
[0013] Preferably, the sealing mechanism includes a second lead screw and a sealing plate. The second lead screw is rotatably connected to the outside of the high-temperature chamber. The sealing plate has two sets of threads respectively threaded to both ends of the outer wall of the second lead screw. The threads at both ends of the second lead screw have opposite directions. A second guide rod is also fixedly installed on the outside of the high-temperature chamber. The sealing plate is slidably connected to the second guide rod. A second stepper motor is fixedly connected to the outside of the high-temperature chamber. The output end of the second stepper motor is fixedly connected to the outer end of the second lead screw. Both sets of sealing plates have slots that are adapted to the fixed rod on their sides that are close to each other.
[0014] Preferably, the driving mechanism includes a third lead screw and a third guide rod, and two sets of the third lead screw and the third guide rod are provided. The third lead screw is rotatably connected inside the high-temperature chamber, and the third guide rod is fixedly installed inside the high-temperature chamber. Both sets of the third lead screws are threadedly connected with racks. One set of racks meshes with a gear ring, and the other set of racks meshes with a gear. Two sets of third stepper motors are installed on the outer wall of the high-temperature chamber, and the output ends of the two sets of third stepper motors are fixedly connected to the outer ends of the two sets of third lead screws, respectively.
[0015] Preferably, the cleaning mechanism includes a fixed frame fixedly installed on the rear side of the top of the substrate. A fourth lead screw is rotatably connected inside the fixed frame. A lifting block is threaded onto the fourth lead screw. The lifting block is slidably connected to the outer wall of a fourth guide rod. The fourth guide rod is fixedly installed inside the fixed frame. A fourth stepper motor is provided at the top of the fixed frame. The output end of the fourth stepper motor extends into the fixed frame and is fixedly connected to the fourth lead screw. A second dual-axis electric actuator is fixedly installed inside the lifting block. Both output ends of the second dual-axis electric actuator are fixedly connected to second clamping members.
[0016] Preferably, the cleaning mechanism further includes a hydraulic rod fixedly installed on the top of the collection box. The output end of the hydraulic rod extends into the collection box and is fixedly connected to the lifting component. The top of the lifting component is fixedly connected to the first cleaning component and the second cleaning component through two sets of connecting parts. The outer diameter of the first cleaning component is adapted to the inner diameter of the placement cylinder, and the size of the second cleaning component is adapted to the size of the square rod.
[0017] Compared with the prior art, the present invention provides a plastic granule melting device for plastic processing, which has the following beneficial effects: In this invention, the stirring mechanism uses gears and bevel gears to drive the extension, retraction, and rotation of the stirring rod, which not only improves the uniformity of melting plastic granules but also automatically removes adhering substances using a scraper in the square groove. Through the cooperation of the sealing mechanism and the flue gas exhaust component, the placing cylinder is sealed with a sealing plate, and the fumes generated during melting are drawn into the purification liquid for treatment, effectively preventing the leakage of harmful gases and protecting the environment and personnel health. The first and second cleaning components in the cleaning mechanism, in conjunction with the lifting structure, can automatically scrape and clean the inner wall of the placing cylinder and the stirring rod without manual disassembly, significantly shortening the cleaning time during color or material changes and meeting the needs of workers. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the present invention from another perspective; Figure 3 This is a schematic diagram of the moving mechanism in this invention; Figure 4 In this invention Figure 3 A schematic diagram of the enlarged structure at point A; Figure 5 This is a schematic diagram of the stirring mechanism in this invention; Figure 6 This is a schematic diagram of the sealing mechanism in this invention; Figure 7 This is a schematic diagram of the drive mechanism in this invention; Figure 8 This is a schematic diagram of the cleaning mechanism in this invention; Figure 9 This is a schematic diagram of the internal structure of the collection box in this invention.
[0019] The numbers on the map are: 1. Substrate; 101. High-temperature chamber; 102. Placement cylinder; 103. Hole; 104. Connecting pipe; 105. Cylinder; 106. Air pump; 107. Hose; 108. Collection box; 2. Stirring mechanism; 201. Square rod; 202. Fixed rod; 203. Gear ring; 204. Rotating rod; 205. Gear; 206. First bevel gear; 207. Threaded rod; 208. Second bevel gear; 209. Movable plate; 210. Stirring rod; 3. Moving mechanism; 301. Mounting plate; 302. First lead screw; 303. First guide rod; 304. First stepper motor; 305. Movable block; 306. Drive motor; 307. First rotating plate; 308. Electric motor; 309. Second rotating plate; 310. Electric push rod; 311. Mounting component; 312. First dual-axis electric push rod; 313. First clamping component; 4. Sealing mechanism; 401. Second lead screw; 402. Second guide rod; 403. Second stepper motor; 404. Sealing plate; 405. Groove; 5. Drive mechanism; 501. Third lead screw; 502. Third guide rod; 503. Third stepper motor; 504. Rack; 6. Cleaning mechanism; 601. Fixing frame; 602. Fourth lead screw; 603. Fourth guide rod; 604. Fourth stepper motor; 605. Lifting block; 606. Second dual-axis electric push rod; 607. Second clamping component; 608. Hydraulic rod; 609. Lifting component; 610. Connecting component; 611. First cleaning component; 612. Second cleaning component. Detailed Implementation
[0020] The following description is intended to disclose the invention and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art. Example 1
[0021] Please refer to Figures 1-9 As shown, a plastic granule melting device for plastic processing includes a base plate 1. A high-temperature chamber 101 is installed on the top right side of the base plate 1. A placement cylinder 102 is provided above the high-temperature chamber 101 for placing plastic granules to be melted. Purification liquid is stored at the bottom of the interior of the high-temperature chamber 101. A stirring mechanism 2 is installed inside the placement cylinder 102. A moving mechanism 3 is provided on the front side of the high-temperature chamber 101. A sealing mechanism 4 is installed inside the high-temperature chamber 101. A flue gas exhaust component is also provided on the outside of the high-temperature chamber 101. A driving mechanism 5 is connected to the rear side of the interior of the high-temperature chamber 101 for driving the stirring mechanism 2. A collection box 108 is provided on the top left side of the base plate 1. A cleaning mechanism 6 is installed on the rear side of the top of the base plate 1 and inside the collection box 108. Example 2
[0022] Please refer to Figure 5 As shown, the stirring mechanism 2 includes a square rod 201, which is rotatably connected to the inside of the placement cylinder 102 by a pin fixed at its bottom. A fixing rod 202 is fixedly installed on the top of the square rod 201. The inside of the fixing rod 202 is hollow. A gear ring 203 is fixedly connected to the top of the fixing rod 202. A rotating rod 204 is rotatably connected inside the gear ring 203. A gear 205 is fixedly connected to the top of the rotating rod 204, and the bottom of the rotating rod 204 extends into the square rod 201 and is fixedly connected to the first bevel gear 206.
[0023] Please refer to Figure 5As shown, the stirring mechanism 2 also includes a threaded rod 207 and a second bevel gear 208. The threaded rod 207 is rotatably connected to the inner top of the square rod 201. The second bevel gear 208 is fixedly connected to the middle of the threaded rod 207 and meshes with the first bevel gear 206. A movable plate 209 is threadedly connected to the outer surface of the threaded rod 207. Several sets of stirring rods 210 are fixedly installed on the outer wall of the movable plate 209. Several sets of square grooves for the stirring rods 210 to pass through are opened through the outer wall of the square rod 201. A scraper is installed on the inner wall of the square groove.
[0024] Those skilled in the art will understand that when gear 205 rotates, it can drive rotating rod 204 and first bevel gear 206 to rotate as a whole, and then second bevel gear 208 and threaded rod 207 to rotate as a whole, thereby driving movable plate 209 to reciprocate, thereby driving several sets of stirring rods 210 to extend to the outside of square rod 201 or into the inside of square rod 201; and when gear ring 203 rotates, it can drive fixed rod 202, square rod 201 and several sets of stirring rods 210 to rotate as a whole. Example 3
[0025] Please refer to Figure 3 As shown, the moving mechanism 3 includes two sets of mounting plates 301 fixedly installed on the front side of the top of the base plate 1. A first lead screw 302 is rotatably connected between the two sets of mounting plates 301. A movable block 305 is threadedly connected to the outer wall of the first lead screw 302. The movable block 305 is slidably connected to the first guide rod 303. The first guide rod 303 is welded between the two sets of mounting plates 301. A first stepper motor 304 that drives the first lead screw 302 to rotate is fixedly installed on the outer wall of one set of mounting plates 301.
[0026] Please refer to Figure 3 and Figure 4 As shown, the moving mechanism 3 also includes a drive motor 306 fixedly installed on the top of the movable block 305. The output end of the drive motor 306 is fixedly connected to the first rotating plate 307. An electric motor 308 is provided on the outer wall of the first rotating plate 307. The output end of the electric motor 308 passes through the outer wall of the first rotating plate 307 and is fixedly connected to the second rotating plate 309. An electric push rod 310 is provided on the top of the second rotating plate 309. The output end of the electric push rod 310 is fixedly connected to the mounting member 311. A first dual-axis electric push rod 312 is provided inside the mounting member 311. The two output ends of the first dual-axis electric push rod 312 are both fixedly installed with a first clamping member 313.
[0027] Those skilled in the art will understand that by controlling the two output ends of the first dual-axis electric actuator 312 to retract synchronously, the two sets of first clamping members 313 are brought closer to each other, thereby clamping the outer wall of the fixing rod 202 and fixing the placement cylinder 102; by controlling the output end of the first stepper motor 304 to rotate, the first lead screw 302 is rotated, which drives the movable block 305 to move horizontally back and forth along the outer wall of the first guide rod 303, thereby driving the placement cylinder 102 in the clamping state to move horizontally back and forth. In addition, by controlling the output end of the electric push rod 310 to extend or retract, the mounting part 311 is driven to move downward or upward, thereby driving the placement cylinder 102 in the clamped state to move downward or upward; and by controlling the output end of the motor 308 to rotate, the placement cylinder 102 in the clamped state is driven to flip. Example 4
[0028] Please refer to Figure 2 and Figure 7 As shown, the flue gas exhaust assembly includes a connecting pipe 104, a cylinder 105, a suction pump 106, and a hose 107. The cylinder 105 and the suction pump 106 are both fixedly installed on the back of the high-temperature chamber 101. The output end of the cylinder 105 extends into the high-temperature chamber 101 and is fixedly connected to the connecting pipe 104. The input end and the output end of the suction pump 106 are connected to the connecting pipe 104 and the bottom of the high-temperature chamber 101 respectively through the hose 107. A hole 103 is provided on the outer wall of the placement cylinder 102.
[0029] Please refer to Figure 6 and Figure 7 As shown, the sealing mechanism 4 includes a second lead screw 401 and a sealing plate 404. The second lead screw 401 is rotatably connected to the outside of the high-temperature chamber 101. The sealing plate 404 is provided with two sets of threads respectively connected to the two ends of the outer wall of the second lead screw 401. The threads at both ends of the second lead screw 401 are turned in opposite directions. A second guide rod 402 is also fixedly installed on the outside of the high-temperature chamber 101. The sealing plate 404 is slidably connected to the second guide rod 402. A second stepper motor 403 is fixedly connected to the outside of the high-temperature chamber 101. The output end of the second stepper motor 403 is fixedly connected to the outer end of the second lead screw 401. Both sets of sealing plates 404 have slots 405 that are adapted to the fixed rod 202 through them on the side that is close to each other.
[0030] Those skilled in the art will understand that by controlling the output end of the second stepper motor 403 to rotate, the second lead screw 401 is driven to rotate, thereby causing the two sets of sealing plates 404 to move closer to or further away from each other; Therefore, under the extension of the output end of the electric push rod 310, the placement cylinder 102 in the clamping state moves downward, so that the height of the fixed rod 202 matches the height of the two sets of sealing plates 404. Then, under the action of the output end of the second stepper motor 403, the two sets of sealing plates 404 move closer to each other, so that the slots 405 on the two sets of sealing plates 404 fit with the surface of the fixed rod 202, achieving a seal. At this time, the bottom of the two sets of sealing plates 404 also fits with the top of the placement cylinder 102. The high-temperature chamber 101... The purification liquid inside is heated to a high temperature. The placement cylinder 102 is made of a high thermal conductivity material, which can melt the plastic particles inside the placement cylinder 102. The plastic particles will generate smoke and dust during the melting process. By controlling the output end of the cylinder 105 to extend, the connecting pipe 104 is inserted into the hole 103 on the placement cylinder 102. The air pump 106 is started, which can draw the generated smoke and dust into the purification liquid to purify it and prevent the smoke and dust from entering the external environment, thus protecting the environment. Example 5
[0031] Please refer to Figure 2 and Figure 7 As shown, the drive mechanism 5 includes a third lead screw 501 and a third guide rod 502. Both the third lead screw 501 and the third guide rod 502 are provided in two sets. The third lead screw 501 is rotatably connected inside the high-temperature chamber 101, and the third guide rod 502 is fixedly installed inside the high-temperature chamber 101. Both sets of third lead screws 501 are threadedly connected to racks 504. One set of racks 504 meshes with a gear ring 203, and the other set of racks 504 meshes with a gear 205. Two sets of third stepper motors 503 are installed on the outer wall of the high-temperature chamber 101. The output ends of the two sets of third stepper motors 503 are fixedly connected to the outer ends of the two sets of third lead screws 501 respectively.
[0032] Those skilled in the art will understand that by controlling the output of the third stepper motor 503 to rotate, the third lead screw 501 can be rotated, thereby driving the rack 504 to perform horizontal reciprocating motion. The two sets of racks 504 can respectively drive the gear ring 203 and the gear 205 to rotate. Example 6
[0033] Please refer to Figure 8As shown, the cleaning mechanism 6 includes a fixed frame 601 fixedly installed on the rear side of the top of the substrate 1. A fourth lead screw 602 is rotatably connected inside the fixed frame 601. A lifting block 605 is threadedly connected to the fourth lead screw 602. The lifting block 605 is slidably connected to the outer wall of the fourth guide rod 603. The fourth guide rod 603 is fixedly installed inside the fixed frame 601. A fourth stepper motor 604 is provided on the top of the fixed frame 601. The output end of the fourth stepper motor 604 extends into the fixed frame 601 and is fixedly connected to the fourth lead screw 602. A second dual-axis electric push rod 606 is fixedly installed inside the lifting block 605. A second clamping member 607 is fixedly connected to both output ends of the second dual-axis electric push rod 606.
[0034] Please refer to Figure 9 As shown, the cleaning mechanism 6 also includes a hydraulic rod 608 fixedly installed on the top of the collection box 108. The output end of the hydraulic rod 608 extends into the collection box 108 and is fixedly connected to the lifting member 609. The top of the lifting member 609 is fixedly connected to the first cleaning member 611 and the second cleaning member 612 through two sets of connecting members 610. The outer diameter of the first cleaning member 611 is adapted to the inner diameter of the placement cylinder 102, and the size of the second cleaning member 612 is adapted to the size of the square rod 201.
[0035] Those skilled in the art will understand that by controlling the output end of the fourth stepper motor 604 to rotate, the fourth lead screw 602 rotates, thereby driving the lifting block 605 to move up and down along the outer wall of the fourth guide rod 603, thus driving the two sets of second clamping members 607 to move up and down; and by controlling the output end of the hydraulic rod 608 to extend or retract, the first cleaning member 611 and the second cleaning member 612 are driven to move downward or upward as a whole.
[0036] To clearly describe the working principle of this invention, we will use... Figure 1 The explanation is based on a directional perspective, as follows: S1. Plastic granules are automatically poured into the interior of the placement cylinder 102 by an external feeding device. Under the action of the extension of the output end of the electric push rod 310, the placement cylinder 102 in the clamping state is driven to move downward, so that the height of the fixing rod 202 is matched with the height of the two sets of sealing plates 404. S2. By controlling the output end of the second stepper motor 403 to rotate, the second lead screw 401 is rotated, which in turn causes the two sets of sealing plates 404 to move closer to each other, so that the slots 405 on the two sets of sealing plates 404 are in contact with the surface of the fixing rod 202 to achieve sealing. At this time, the bottom of the two sets of sealing plates 404 is also in contact with the top of the placement cylinder 102. By controlling the output end of the cylinder 105 to extend, the connecting pipe 104 is inserted into the hole 103 on the placement cylinder 102. S3. The high-temperature chamber 101 heats the purification liquid inside to a high temperature. The placement cylinder 102 is made of a high thermal conductivity material, thereby melting the plastic particles inside the placement cylinder 102. During the melting process, one set of racks 504 is driven to move horizontally, causing the gear 205 to rotate. This causes the rotating rod 204 and the first bevel gear 206 to rotate as a whole, which in turn causes the second bevel gear 208 and the threaded rod 207 to rotate as a whole. This causes the movable plate 209 to reciprocate, thereby causing several sets of stirring rods 210 to extend to the outside of the square rod 201. When another set of racks 504 is driven to move horizontally, causing the gear ring 203 to rotate, the fixed rod 202, the square rod 201, and several sets of stirring rods 210 can rotate as a whole, stirring the plastic particles during the heating process and preventing them from melting incompletely. In addition, during this process, the plastic particles will generate smoke and dust as they melt. By starting the air pump 106, the generated smoke and dust gas can be drawn into the purification liquid to purify it, preventing the smoke and dust gas from entering the external environment and protecting the environment. S4. After the smoke and dust gas is purified, the two sets of sealing plates 404 are reset. Under the action of the retraction of the output end of the electric push rod 310, the placement cylinder 102 is driven to move upward. Under the combined action of the output end of the first step motor 304, the output end of the drive motor 306 and the output end of the motor 308, the placement cylinder 102 moves to the external collection device and flips over, so as to pour the melted plastic liquid inside into the collection device. S5. When it is necessary to melt plastic granules of other colors, to prevent the solidified residual plastic on the placement cylinder 102, square rod 201 and several sets of stirring rods 210 from affecting the color change, the placement cylinder 102 is put back into the high-temperature chamber 101 and the gear 205 is driven to rotate, so that several sets of stirring rods 210 extend into the interior of the square rod 201, and the scraper directly scrapes off the solidified plastic on the stirring rods 210; then, under the combined action of the output end of the first step motor 304 and the output end of the motor 308, the placement cylinder 102 moves to the top of the collection box 108 and flips over. At this time, the two output ends of the second dual-axis electric push rod 606 retract synchronously, driving the two sets of second clamping parts 607 to move closer to each other, thereby fixing the inverted placement cylinder 102; The two output ends of the first dual-axis electric actuator 312 extend synchronously, and the two sets of first clamping members 313 move away from each other, releasing the clamping of the placement cylinder 102. Then, by controlling the output end of the fourth stepper motor 604 to rotate, the clamped inverted placement cylinder 102 moves downward and enters the collection box 108. Finally, under the action of the extension or retraction of the output end of the hydraulic rod 608, the first cleaning member 611 and the second cleaning member 612 move downward or upward as a whole, thereby scraping the end walls of the square rod 201 and several sets of stirring rods 210 as well as the inner wall of the placement cylinder 102, thus achieving cleaning. It is convenient and quick, meeting the needs of the staff.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention. The scope of protection claimed by the appended claims and their equivalents is defined.
Claims
1. A plastic granule melting device for plastic processing, comprising a substrate (1), characterized in that, A high-temperature chamber (101) is installed on the top right side of the substrate (1). A placement cylinder (102) is provided above the high-temperature chamber (101). The placement cylinder (102) is used to place plastic particles to be melted. Purification liquid is stored at the bottom of the interior of the high-temperature chamber (101). A stirring mechanism (2) is installed inside the placement cylinder (102). A moving mechanism (3) is provided on the front side of the high-temperature chamber (101). A sealing mechanism (4) is installed inside the high-temperature chamber (101). A flue gas exhaust component is also provided on the outside of the high-temperature chamber (101). A driving mechanism (5) is connected to the rear side of the interior of the high-temperature chamber (101). The driving mechanism (5) is used to drive the stirring mechanism (2) to work. A collection box (108) is provided on the top left side of the substrate (1). A cleaning mechanism (6) is installed on the top rear side of the substrate (1) and inside the collection box (108).
2. The plastic granule melting equipment for plastic processing according to claim 1, characterized in that, The stirring mechanism (2) includes a square rod (201), which is rotatably connected to the inside of the placement cylinder (102) by a pin fixed at its bottom. A fixing rod (202) is fixedly installed on the top of the square rod (201). The inside of the fixing rod (202) is hollow. A gear ring (203) is fixedly connected to the top of the fixing rod (202). A rotating rod (204) is rotatably connected inside the gear ring (203). A gear (205) is fixedly connected to the top of the rotating rod (204). The bottom of the rotating rod (204) extends into the square rod (201) and is fixedly connected to the first bevel gear (206).
3. The plastic pellet melting equipment for plastic processing according to claim 3, characterized in that, The stirring mechanism (2) further includes a threaded rod (207) and a second bevel gear (208). The threaded rod (207) is rotatably connected to the inner top of the square rod (201). The second bevel gear (208) is fixedly connected to the middle of the threaded rod (207). The second bevel gear (208) meshes with the first bevel gear (206). A movable plate (209) is threadedly connected to the outer surface of the threaded rod (207). Several sets of stirring rods (210) are fixedly installed on the outer wall of the movable plate (209). Several sets of square grooves for the stirring rods (210) to pass through are opened through the outer wall of the square rod (201). A scraper is installed on the inner wall of the square groove.
4. The plastic granule melting equipment for plastic processing according to claim 1, characterized in that, The moving mechanism (3) includes two sets of mounting plates (301) fixedly installed on the front side of the top of the base plate (1). A first lead screw (302) is rotatably connected between the two sets of mounting plates (301). A movable block (305) is threadedly connected to the outer wall of the first lead screw (302). The movable block (305) is slidably connected to a first guide rod (303). The first guide rod (303) is welded between the two sets of mounting plates (301). A first stepper motor (304) for driving the first lead screw (302) to rotate is fixedly installed on the outer wall of one set of mounting plates (301).
5. The plastic pellet melting equipment for plastic processing according to claim 4, characterized in that, The moving mechanism (3) further includes a drive motor (306) fixedly installed on the top of the movable block (305). The output end of the drive motor (306) is fixedly connected to the first rotating plate (307). An electric motor (308) is provided on the outer wall of the first rotating plate (307). The output end of the electric motor (308) passes through the outer wall of the first rotating plate (307) and is fixedly connected to the second rotating plate (309). An electric push rod (310) is provided on the top of the second rotating plate (309). The output end of the electric push rod (310) is fixedly connected to the mounting component (311). A first dual-axis electric push rod (312) is provided inside the mounting component (311). A first clamping component (313) is fixedly installed on both output ends of the first dual-axis electric push rod (312).
6. The plastic granule melting equipment for plastic processing according to claim 1, characterized in that, The flue gas exhaust assembly includes a connecting pipe (104), a cylinder (105), a suction pump (106), and a hose (107). The cylinder (105) and the suction pump (106) are both fixedly installed on the back of the high-temperature chamber (101). The output end of the cylinder (105) extends into the high-temperature chamber (101) and is fixedly connected to the connecting pipe (104). The input end and the output end of the suction pump (106) are connected to the bottom of the connecting pipe (104) and the high-temperature chamber (101) respectively through the hose (107). The outer wall of the placement cylinder (102) is provided with holes (103).
7. The plastic pellet melting equipment for plastic processing according to claim 2, characterized in that, The sealing mechanism (4) includes a second lead screw (401) and a sealing plate (404). The second lead screw (401) is rotatably connected to the outside of the high-temperature chamber (101). The sealing plate (404) is provided with two sets of threads respectively connected to the two ends of the outer wall of the second lead screw (401). The threads at both ends of the second lead screw (401) are in opposite directions. A second guide rod (402) is also fixedly installed on the outside of the high-temperature chamber (101). The sealing plate (404) is slidably connected to the second guide rod (402). A second stepper motor (403) is fixedly connected to the outside of the high-temperature chamber (101). The output end of the second stepper motor (403) is fixedly connected to the outer end of the second lead screw (401). Both sets of sealing plates (404) have slots (405) that are adapted to the fixed rod (202) through them on the side that is close to each other.
8. A plastic pellet melting device for plastic processing according to claim 2, characterized in that, The drive mechanism (5) includes a third lead screw (501) and a third guide rod (502). There are two sets of the third lead screw (501) and the third guide rod (502). The third lead screw (501) is rotatably connected inside the high-temperature chamber (101), and the third guide rod (502) is fixedly installed inside the high-temperature chamber (101). Both sets of the third lead screw (501) are threaded with racks (504). One set of racks (504) meshes with a gear ring (203), and the other set of racks (504) meshes with a gear (205). Two sets of third stepper motors (503) are installed on the outer wall of the high-temperature chamber (101). The output ends of the two sets of third stepper motors (503) are fixedly connected to the outer ends of the two sets of third lead screws (501).
9. A plastic pellet melting device for plastic processing according to claim 1, characterized in that, The cleaning mechanism (6) includes a fixed frame (601) fixedly installed on the rear side of the top of the substrate (1). A fourth lead screw (602) is rotatably connected inside the fixed frame (601). A lifting block (605) is threadedly connected to the fourth lead screw (602). The lifting block (605) is slidably connected to the outer wall of the fourth guide rod (603). The fourth guide rod (603) is fixedly installed inside the fixed frame (601). A fourth stepper motor (604) is provided at the top of the fixed frame (601). The output end of the fourth stepper motor (604) extends into the fixed frame (601) and is fixedly connected to the fourth lead screw (602). A second dual-axis electric push rod (606) is fixedly installed inside the lifting block (605). A second clamping member (607) is fixedly connected to both output ends of the second dual-axis electric push rod (606).
10. A plastic pellet melting device for plastic processing according to claim 2, characterized in that, The cleaning mechanism (6) also includes a hydraulic rod (608) fixedly installed on the top of the collection box (108). The output end of the hydraulic rod (608) extends into the collection box (108) and is fixedly connected to the lifting component (609). The top of the lifting component (609) is fixedly connected to the first cleaning component (611) and the second cleaning component (612) through two sets of connectors (610). The outer diameter of the first cleaning component (611) is adapted to the inner diameter of the placement cylinder (102), and the size of the second cleaning component (612) is adapted to the size of the square rod (201).