A multi-parameter machining workpiece measurement analysis management system
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- QIANWEN LINGSHI MEASUREMENT TECHNOLOGY (SUZHOU) CO LTD
- Filing Date
- 2026-02-04
- Publication Date
- 2026-06-05
Smart Images
Figure CN122149560A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of workpiece machining measurement and analysis technology, and in particular to a multi-parameter machining workpiece measurement, analysis and management system. Background Technology
[0002] A machining workpiece measurement and analysis management system is a system that detects and analyzes the surface of workpieces during machining. It improves machining quality and productivity, reduces scrap rate and machining costs. Research on real-time monitoring, control and assurance technology for manufacturing process quality is very important. Machining dimensional accuracy is an important indicator for measuring the quality of machining effect and the quality of machining process. Sampling and analysis of machined parts is very important. With the continuous development of science and technology, people's requirements for machining workpiece measurement and analysis management systems are also getting higher and higher.
[0003] Existing workpiece measurement methods for machining have certain drawbacks. First, their structures are relatively simple, resulting in low workpiece inspection accuracy and a failure to meet required pass rates, making them inconvenient for users. Furthermore, their measurement results are often unsatisfactory, with low automation levels, reducing work efficiency and negatively impacting practical applications. Therefore, we propose a multi-parameter workpiece measurement, analysis, and management system for machining. Summary of the Invention
[0004] Technical problem solved: To address the shortcomings of existing technologies, this invention provides a multi-parameter machining workpiece measurement and analysis management system. This system includes a workpiece machining measurement management system, an internet-based remote management system, a workpiece machining simulation analysis system, a multi-parameter measurement system, and a workpiece analysis management system. It can inspect the machined workpiece from multiple aspects, increasing the accuracy of workpiece inspection, improving the pass rate of workpiece output, and performing integrated analysis of the workpiece for superior results. It also facilitates remote management and effectively solves the problems in the background technology.
[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this invention is as follows: a multi-parameter machining workpiece measurement and analysis management system, comprising a central management system, wherein the central management system is connected to a host computer, a workpiece machining simulation analysis system, and a workpiece machining measurement management system; the host computer is connected to an internet-based remote management system; the workpiece machining simulation analysis system is connected to a workpiece analysis management system; and the workpiece machining measurement management system is connected to a multi-parameter measurement system, a workpiece unloading system, a workpiece loading system, and a measurement data management system. The multi-parameter measurement system includes a multi-parameter sensor detection module, a workpiece positioning module, a display module, a detection control module, a hardness detection module, a CCD detection module, an optical projection detection module, a laser diameter measurement module, and an ultrasonic flaw detection module. The multi-parameter sensor detection module is connected to the workpiece positioning module, the display module, the detection control module, the hardness detection module, the CCD detection module, the optical projection detection module, the laser diameter measurement module, and the ultrasonic flaw detection module.
[0006] As a preferred technical solution of this application, the measurement data management system includes a PLC processing module, a data processing module, a data acquisition module, a data comparison module, a data backup module, a data analysis module, and a data output module. The PLC processing module is connected to the data processing module, the data acquisition module, the data comparison module, the data backup module, the data analysis module, and the data output module.
[0007] As a preferred technical solution of this application, the workpiece processing simulation analysis system includes a workpiece data input module, a workpiece data processing model library, a workpiece processing simulation analysis module, a qualified workpiece data construction module, a data simulation analysis library, a qualification assessment output module, and a workpiece simulation output module. The workpiece data input module is connected to the workpiece data processing model library, the workpiece data processing model library is connected to the workpiece processing simulation analysis module, the workpiece processing simulation analysis module is connected to the qualified workpiece data construction module and the data simulation analysis library, the data simulation analysis library is connected to the qualification assessment output module, and the qualification assessment output module is connected to the workpiece simulation output module.
[0008] As a preferred technical solution of this application, the workpiece analysis and management system includes a workpiece simulation analysis and acquisition module, a workpiece measurement data input module, a workpiece information collection module, a wireless communication module, a workpiece information management module, a workpiece output management module, a qualified workpiece output module, and a non-qualified workpiece rework module. The workpiece simulation analysis and acquisition module and the workpiece measurement data input module are connected to the workpiece information collection module. The workpiece information collection module is connected to the wireless communication module. The wireless communication module is connected to the workpiece information management module. The workpiece information management module is connected to the workpiece output management module. The workpiece output management module is connected to the qualified workpiece output module and the non-qualified workpiece rework module.
[0009] As a preferred technical solution of this application, the workpiece processing measurement management system is bidirectionally connected to the multi-parameter measurement system, the workpiece unloading system, the workpiece loading system, and the measurement data management system. The central management system receives data from the workpiece processing measurement management system, the workpiece processing simulation analysis system, and the workpiece analysis management system, and controls them through a host computer and a remote management system via the Internet. The multi-parameter sensor detection module receives data from the hardness detection module, the CCD detection module, the optical projection detection module, the laser diameter measurement module, and the ultrasonic flaw detection module.
[0010] As a preferred technical solution of this application, the output end of the data acquisition module is connected to the input end of the PLC processing module, and the output end of the PLC processing module is connected to the input ends of the data processing module, the data comparison module, the data backup module, and the data analysis module.
[0011] As a preferred technical solution of this application, the output end of the workpiece data input module is connected to the input end of the workpiece data processing model library, the output end of the workpiece data processing model library is connected to the input end of the workpiece processing simulation analysis module, the output end of the workpiece processing simulation analysis module is connected to the input end of the qualified workpiece data construction module and the data simulation analysis library, and the output end of the data simulation analysis library is connected to the input end of the qualified assessment output module.
[0012] As a preferred technical solution of this application, the output terminals of the workpiece simulation analysis acquisition module and the workpiece measurement data input module are connected to the input terminal of the workpiece information management module through the workpiece information collection module and the wireless communication module, and the output terminal of the workpiece output management module is connected to the input terminal of the qualified workpiece output module and the unqualified workpiece rework module.
[0013] Beneficial Effects: Compared with existing technologies, this invention provides a multi-parameter machining workpiece measurement and analysis management system, which has the following beneficial effects: This multi-parameter machining workpiece measurement and analysis management system includes a workpiece machining measurement management system, an internet-based remote management system, a workpiece machining simulation analysis system, a multi-parameter measurement system, and a workpiece analysis management system. It can detect the machined workpiece from multiple aspects, increasing the accuracy of workpiece detection, improving the pass rate of workpiece output, and performing integrated analysis of the workpiece for superior results. It is also convenient for remote management. The central management system is connected to a host computer, the workpiece machining simulation analysis system, and the workpiece machining measurement management system. The host computer is connected to the internet-based remote management system for workpiece machining simulation analysis. The system is connected to a workpiece analysis and management system. The workpiece processing measurement and management system is connected to a multi-parameter measurement system, a workpiece unloading system, a workpiece loading system, and a measurement data management system. The multi-parameter measurement system includes a multi-parameter sensor detection module, a workpiece positioning module, a display module, a detection control module, a hardness detection module, a CCD detection module, an optical projection detection module, a laser diameter measurement module, and an ultrasonic flaw detection module. The multi-parameter sensor detection module is connected to the workpiece positioning module, display module, detection control module, hardness detection module, CCD detection module, optical projection detection module, laser diameter measurement module, and ultrasonic flaw detection module. The entire machining workpiece measurement and analysis management system has a simple structure, is easy to operate, and performs better than traditional methods. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of a multi-parameter machining workpiece measurement, analysis and management system according to the present invention.
[0015] Figure 2 This is a schematic diagram of the multi-parameter measurement system in the multi-parameter machining workpiece measurement and analysis management system of the present invention.
[0016] Figure 3 This is a schematic diagram of the measurement data management system in the multi-parameter machining workpiece measurement and analysis management system of the present invention.
[0017] Figure 4 This is a schematic diagram of the workpiece machining simulation analysis system in the multi-parameter machining workpiece measurement and analysis management system of the present invention.
[0018] Figure 5 This is a schematic diagram of the workpiece analysis management system in the multi-parameter machining workpiece measurement and analysis management system of the present invention. Detailed Implementation
[0019] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are some embodiments of the present invention, but not all embodiments, and are only used to illustrate the present invention, and should not be regarded as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.
[0020] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0022] like Figure 1-5As shown, a multi-parameter machining workpiece measurement and analysis management system includes a central management system connected to a host computer, a workpiece machining simulation analysis system, and a workpiece machining measurement management system. The host computer is connected to an internet-based remote management system. The workpiece machining simulation analysis system is connected to a workpiece analysis management system. The workpiece machining measurement management system is connected to a multi-parameter measurement system, a workpiece unloading system, a workpiece loading system, and a measurement data management system. The multi-parameter measurement system includes a multi-parameter sensor detection module, a workpiece positioning module, a display module, a detection control module, a hardness detection module, a CCD detection module, an optical projection detection module, a laser diameter measurement module, and an ultrasonic flaw detection module. The multi-parameter sensor detection module is connected to the workpiece positioning module, display module, detection control module, hardness detection module, CCD detection module, optical projection detection module, and laser diameter measurement module. The system features a bidirectional connection between the workpiece processing measurement and management system and the multi-parameter measurement system, workpiece unloading system, workpiece loading system, and measurement data management system. The central management system receives data from the workpiece processing measurement and management system, workpiece processing simulation analysis system, and workpiece analysis management system, and controls the system via a host computer and an internet-based remote management system. The multi-parameter sensor detection module receives data from the hardness detection module, CCD detection module, optical projection detection module, laser diameter measurement module, and ultrasonic flaw detection module. Equipped with a workpiece processing measurement and management system, an internet-based remote management system, a workpiece processing simulation analysis system, a multi-parameter measurement system, and a workpiece analysis management system, the system can inspect the processed workpiece from multiple aspects, increasing the accuracy of workpiece inspection, improving the pass rate of workpiece output, and performing integrated analysis of the workpiece for superior results and convenient remote management.
[0023] The measurement data management system includes a PLC processing module, a data processing module, a data acquisition module, a data comparison module, a data backup module, a data analysis module, and a data output module. The PLC processing module connects to the data processing module, data acquisition module, data comparison module, data backup module, data analysis module, and data output module. The output terminal of the data acquisition module is connected to the input terminal of the PLC processing module, and the output terminal of the PLC processing module is connected to the input terminals of the data processing module, data comparison module, data backup module, and data analysis module.
[0024] The workpiece machining simulation analysis system includes a workpiece data input module, a workpiece data processing model library, a workpiece machining simulation analysis module, a qualified workpiece data construction module, a data simulation analysis library, a qualification assessment output module, and a workpiece simulation output module. The workpiece data input module is connected to the workpiece data processing model library, which is connected to the workpiece machining simulation analysis module. The workpiece machining simulation analysis module is connected to the qualified workpiece data construction module and the data simulation analysis library. The data simulation analysis library is connected to the qualification assessment output module, which is connected to the workpiece simulation output module. The output of the workpiece data input module is connected to the input of the workpiece data processing model library, which is connected to the input of the workpiece machining simulation analysis module. The output of the workpiece machining simulation analysis module is connected to the inputs of the qualified workpiece data construction module and the data simulation analysis library, and the output of the data simulation analysis library is connected to the input of the qualification assessment output module.
[0025] The workpiece analysis and management system includes a workpiece simulation analysis and acquisition module, a workpiece measurement data input module, a workpiece information collection module, a wireless communication module, a workpiece information management module, a workpiece output management module, a qualified workpiece output module, and a non-qualified workpiece rework module. The workpiece simulation analysis and acquisition module and the workpiece measurement data input module are connected to the workpiece information collection module. The workpiece information collection module is connected to the wireless communication module. The wireless communication module is connected to the workpiece information management module. The workpiece information management module is connected to the workpiece output management module. The workpiece output management module is connected to the qualified workpiece output module and the non-qualified workpiece rework module. The output terminals of the workpiece simulation analysis and acquisition module and the workpiece measurement data input module are connected to the input terminals of the workpiece information management module through the workpiece information collection module and the wireless communication module. The output terminal of the workpiece output management module is connected to the input terminals of the qualified workpiece output module and the non-qualified workpiece rework module.
[0026] Working Principle: The central management system connects to a host computer, a workpiece processing simulation analysis system, and a workpiece processing measurement management system. The host computer is connected to an internet-based remote management system. The workpiece processing simulation analysis system is connected to a workpiece analysis management system. The workpiece processing measurement management system connects to a multi-parameter measurement system, a workpiece unloading system, a workpiece loading system, and a measurement data management system. The multi-parameter measurement system includes a multi-parameter sensor detection module, a workpiece positioning module, a display module, a detection control module, a hardness detection module, a CCD detection module, an optical projection detection module, a laser diameter measurement module, and an ultrasonic flaw detection module. The multi-parameter sensor detection module connects to the workpiece positioning module, display module, detection control module, hardness detection module, CCD detection module, optical projection detection module, laser diameter measurement module, and ultrasonic flaw detection module. It is equipped with a workpiece processing measurement management system, an internet-based remote management system, a workpiece processing simulation analysis system, a multi-parameter measurement system, and a workpiece analysis management system. This allows for multi-faceted detection of the processed workpiece, increasing the accuracy of workpiece detection, improving the pass rate of workpiece output, and providing integrated analysis of the workpiece for superior results and convenient remote management.
[0027] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.
Claims
1. A multi-parameter machining workpiece measurement, analysis, and management system, comprising a central management system, characterized in that: The central management system is connected to a host computer, a workpiece processing simulation analysis system, and a workpiece processing measurement management system. The host computer is connected to an internet-based remote management system. The workpiece processing simulation analysis system is connected to a workpiece analysis management system. The workpiece processing measurement management system is connected to a multi-parameter measurement system, a workpiece unloading system, a workpiece loading system, and a measurement data management system. The multi-parameter measurement system includes a multi-parameter sensor detection module, a workpiece positioning module, a display module, a detection control module, a hardness detection module, a CCD detection module, an optical projection detection module, a laser diameter measurement module, and an ultrasonic flaw detection module. The multi-parameter sensor detection module is connected to the workpiece positioning module, display module, detection control module, hardness detection module, CCD detection module, optical projection detection module, laser diameter measurement module, and ultrasonic flaw detection module.
2. The multi-parameter machining workpiece measurement and analysis management system according to claim 1, characterized in that: The measurement data management system includes a PLC processing module, a data processing module, a data acquisition module, a data comparison module, a data backup module, a data analysis module, and a data output module. The PLC processing module is connected to the data processing module, the data acquisition module, the data comparison module, the data backup module, the data analysis module, and the data output module.
3. The multi-parameter machining workpiece measurement and analysis management system according to claim 1, characterized in that: The workpiece machining simulation analysis system includes a workpiece data input module, a workpiece data processing model library, a workpiece machining simulation analysis module, a qualified workpiece data construction module, a data simulation analysis library, a qualification assessment output module, and a workpiece simulation output module. The workpiece data input module is connected to the workpiece data processing model library, the workpiece data processing model library is connected to the workpiece machining simulation analysis module, the workpiece machining simulation analysis module is connected to the qualified workpiece data construction module and the data simulation analysis library, the data simulation analysis library is connected to the qualification assessment output module, and the qualification assessment output module is connected to the workpiece simulation output module.
4. The multi-parameter machining workpiece measurement and analysis management system according to claim 1, characterized in that: The workpiece analysis and management system includes a workpiece simulation analysis and acquisition module, a workpiece measurement data input module, a workpiece information collection module, a wireless communication module, a workpiece information management module, a workpiece output management module, a qualified workpiece output module, and a non-qualified workpiece rework module. The workpiece simulation analysis and acquisition module and the workpiece measurement data input module are connected to the workpiece information collection module. The workpiece information collection module is connected to the wireless communication module. The wireless communication module is connected to the workpiece information management module. The workpiece information management module is connected to the workpiece output management module. The workpiece output management module is connected to the qualified workpiece output module and the non-qualified workpiece rework module.
5. The multi-parameter machining workpiece measurement and analysis management system according to claim 1, characterized in that: The workpiece processing measurement management system is bidirectionally connected to the multi-parameter measurement system, workpiece unloading system, workpiece loading system, and measurement data management system. The central management system receives data from the workpiece processing measurement management system, workpiece processing simulation analysis system, and workpiece analysis management system, and controls them through a host computer and a remote management system via the Internet. The multi-parameter sensor detection module receives data from the hardness detection module, CCD detection module, optical projection detection module, laser diameter measurement module, and ultrasonic flaw detection module.
6. The multi-parameter machining workpiece measurement and analysis management system according to claim 2, characterized in that: The output of the data acquisition module is connected to the input of the PLC processing module, and the output of the PLC processing module is connected to the input of the data processing module, the data comparison module, the data backup module, and the data analysis module.
7. The multi-parameter machining workpiece measurement and analysis management system according to claim 3, characterized in that: The output of the workpiece data input module is connected to the input of the workpiece data processing model library. The output of the workpiece data processing model library is connected to the input of the workpiece processing simulation analysis module. The output of the workpiece processing simulation analysis module is connected to the input of the qualified workpiece data construction module and the data simulation analysis library. The output of the data simulation analysis library is connected to the input of the qualified assessment output module.
8. The multi-parameter machining workpiece measurement and analysis management system according to claim 4, characterized in that: The output terminals of the workpiece simulation analysis acquisition module and the workpiece measurement data input module are connected to the input terminal of the workpiece information management module through the workpiece information collection module and the wireless communication module. The output terminal of the workpiece output management module is connected to the input terminal of the qualified workpiece output module and the unqualified workpiece rework module.