Integrated equipment for preparing liquid sodium silicate based on solid waste recovery and use method thereof
By designing a material reaction completion prompt module and a clearing module, the problems of high maintenance and material accumulation caused by electronic measuring equipment were solved, realizing a simple and reliable production process, reducing costs and maintaining production continuity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- TONGXIANG HENGLI CHEM CO LTD
- Filing Date
- 2026-03-30
- Publication Date
- 2026-06-09
AI Technical Summary
Existing equipment utilizes electronic material condition measurement devices, resulting in frequent maintenance and replacements, increasing production costs. Furthermore, excessively fast conveying speeds in the transfer pipes can cause material accumulation, leading to production halts.
A material reaction completion prompt module and a blockage clearing module were designed. The system uses a purely mechanical structure to detect the material status and issue a prompt sound, so as to clear blockages in the conveying pipe in a timely manner and avoid production stoppages.
It reduces the frequency of maintenance and replacement, decreases production costs, ensures normal production, and avoids production interruptions caused by material accumulation.
Smart Images
Figure CN122164345A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of solid waste resource utilization and inorganic chemical equipment technology, and in particular to an integrated equipment and method for preparing liquid sodium silicate based on solid waste recycling. Background Technology
[0002] The integrated equipment for preparing liquid sodium silicate based on solid waste recycling is an integrated chemical equipment system that utilizes silicon-rich solid waste and continuously and in a closed loop produces liquid sodium silicate. It integrates the traditionally dispersed processes of "solid waste pretreatment, alkali dissolution reaction, solid-liquid separation, purification and refining, and waste residue or waste liquid recycling" into one device. Therefore, the pressurized reaction device in the purification and refining process is particularly important.
[0003] A smart detection system for the viscosity of materials in a reaction vessel is disclosed in Chinese Invention Patent Application Publication No. CN214201074U. Although the above-mentioned device uses a transport mechanism and a detection mechanism to transport and detect material samples inside the reaction vessel, and performs on-site material sampling and detection, making the detection real-time and effective, it is beneficial to improve detection efficiency, reduce waiting time, and make the viscosity of the materials inside the reaction vessel more accurate, the above-mentioned device ignores the fact that the use of electronic material state measuring equipment has a large number of internal components and a complex structure, resulting in poor reliability of the device operation and potentially more maintenance and replacement frequency, which may increase production costs. The above-mentioned device also ignores the fact that the materials in the reaction vessel are fed in through the transmission pipe, and if the working speed of the matching conveying equipment of the transmission pipe is too fast, the material will accumulate at the pipe opening, which may force the production to stop and thus prevent the normal production from proceeding. Therefore, this application provides an integrated equipment and method for preparing liquid sodium silicate based on solid waste recycling to meet the needs. Summary of the Invention
[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides an integrated equipment and method for preparing liquid sodium silicate based on solid waste recycling. It solves the problems of existing devices using electronic material state measuring equipment, which may lead to frequent maintenance and replacements, increasing production costs, and the problem that existing devices' transmission pipes are prone to material accumulation at the pipe opening when the supporting conveying equipment is too fast, thus causing production to stop.
[0005] (II) Technical Solution To solve the above-mentioned technical problems, the present invention provides the following technical solution: An integrated equipment and method for preparing liquid sodium silicate based on solid waste recycling includes a reactor body. The bottom of the reactor body is equipped with a material reaction completion indicator module. The top of the reactor body is equipped with a reactor cover. The reactor cover is threadedly connected to the reactor body via reactor cover bolts. From top to bottom, the top of the reactor cover is equipped with a stirrer and a receiving pipe. The inner wall of the receiving pipe is fixedly connected with a dredging module. One end of the receiving pipe is equipped with a conveying pipe, which is threadedly connected to the receiving pipe via a conveying pipe bolt.
[0006] Preferably, a conical cylinder is fixedly connected to the bottom of the material reaction completion indication module, an output pump is provided at the bottom of the conical cylinder, the output pump is threadedly connected to the conical cylinder via an output pump bolt, a feeding pipe is provided at one end of the output pump, the feeding pipe is threadedly connected to the output pump via a feeding bolt, a hollow ring plate is fixedly connected to the surface of the conical cylinder, and a standing leg is fixedly connected to the bottom of the hollow ring plate.
[0007] Preferably, the material reaction completion indication module includes an inner cylinder, an annular sealing plate is fixedly connected to the upper surface of the inner cylinder, an outer cylinder is fixedly connected to the inner cylinder through the annular sealing plate, a first circular hole and a square groove are sequentially opened on the surface of the inner cylinder from left to right, a second circular hole is opened on the surface of the outer cylinder, and a first rotating rod is provided inside the first circular hole.
[0008] Preferably, a baffle is fixedly connected to one end of the first rotating rod, a short plate is fixedly connected to the top of the baffle, an auxiliary plate is fixedly connected to the back of the baffle, an upper knocking block is fixedly connected to the top of the auxiliary plate, an elastic cloth is provided inside the square groove, a first torsion spring is fixedly connected to one end of the first rotating rod, and the first torsion spring and the second circular hole are mutually adapted.
[0009] Preferably, the surface of the first torsion spring is provided with a square block, and a third circular hole is provided on one side of the square block. The third circular hole and the first torsion spring are adapted to each other. A threaded end is fixedly connected to the other side of the square block. An adjusting bolt is connected to the internal thread of the threaded end. One end of the adjusting bolt is fixedly connected to the first torsion spring. A fourth circular hole is provided on the top of the annular sealing plate. A loudspeaker is fixedly connected to the inner wall of the fourth circular hole.
[0010] Preferably, the top of the loudspeaker is provided with a filter screen, the filter screen is threadedly connected to the loudspeaker via a filter screen bolt, a long strip plate is fixedly connected to the inner wall of the loudspeaker, a U-shaped plate is fixedly connected to the bottom of the long strip plate, and a small drum is fixedly connected to the inner wall of the U-shaped plate.
[0011] Preferably, the unblocking module includes a first circular sealing plate, one end of which has a fifth circular hole and a sixth circular hole sequentially formed from front to back. A connecting plate is fixedly connected to the surface of the first circular sealing plate. The fifth circular hole has a first double door inside, and the sixth circular hole has a second double door inside.
[0012] Preferably, a hollow cylinder is fixedly connected to the other end of the first circular sealing plate. A circular support sleeve is provided inside the hollow cylinder. A first impact rod is fixedly connected to one end of the circular support sleeve, and a tamping rod is fixedly connected to the other end of the circular support sleeve. A second impact rod is fixedly connected to the surface of the tamping rod.
[0013] Preferably, a second circular sealing plate is fixedly connected to one end of the hollow cylinder, and a seventh circular hole is opened at one end of the second circular sealing plate. A third double door is provided inside the seventh circular hole. A second rotating rod is fixedly connected to the surface of the first double door, the second double door and the third double door. A second torsion spring is fixedly connected to one end of the second rotating rod.
[0014] The method of using the integrated equipment for preparing liquid sodium silicate based on solid waste recycling includes the following steps: Step 1: Unprocessed materials are conveyed through the feed pipe to the receiving pipe, and then enter the main body of the reactor, the material reaction completion indicator module, and the conical cylinder. The unblocking module is responsible for clearing the blockage at the feed pipe opening. The material reaction completion indicator module is responsible for detecting whether the viscosity and flowability of the processed material meet the standards. Once the standards are met, it will emit an audible signal to nearby personnel to open the output pump and put the processed material into the feed pipe. The agitator is responsible for stirring the material entering the main body of the reactor, the material reaction completion indicator module, and the conical cylinder, so that the material can react while being stirred. Step 2: When the material is reacting while being stirred, its state cannot be measured by sampling, so the state of the material cannot be known. At this time, the material reaction completion prompt module needs to be used to measure the state of the material. Because the material is reacting while being stirred, it is moving up and down and being squeezed outwards. Therefore, a small part of the reacted material will splash onto the baffle. When the viscosity and flowability of the material reach the standard, the material will be retained. The retained material will be between the short baffles. At this time, the weight of the baffle increases, the front end of the baffle drops downwards, and its rear end rises upwards. The upper knocking block will also be pushed upwards, thus striking the small drum. The sound of the small drum being struck will be amplified through the loudspeaker. After hearing the sound, the surrounding personnel can turn on the output pump to discharge the material. This module can be adjusted according to the viscosity and flowability requirements of the material to be processed. It only needs to rotate the adjusting bolt to drive the first torsion spring to rotate, thereby changing the stiffness of the first torsion spring and adjusting the difficulty of the baffle flipping. Step 3: Under normal circumstances, the circular support sleeve is located at the second circular sealing plate. At this time, the first impact rod will strike the third double door of the second circular sealing plate. After the first impact rod strikes the third double door, the second rotating rod on the third double door rotates, causing the second torsion spring to rotate. At this time, the hot air inside the device passes through the third double door and enters the hollow cylinder. The hot air accumulates inside the hollow cylinder, increasing the air pressure. This air pressure pushes the circular support sleeve towards the first circular sealing plate, thereby causing the impact rod to move as well. After the circular support sleeve moves, the first impact rod moves away from the third double door. The second torsion spring on the door causes it to return to its original state, and the third double door returns to its original closed state. The tamping rod will move along with the second impact rod. The tamping rod and the second impact rod will strike the second double door and the first double door respectively. At this time, the second rotating rod on the second double door and the first double door will rotate, and the second torsion spring on it will also rotate. After the second double door opens, the tamping rod will strike out and clear the material at the opening of the conveying pipe. After the second impact rod knocks open the first double door, the gas accumulated in the hollow cylinder will be released. According to the above working principle, the tamping rod can be made to reciprocate, thereby clearing the material at the opening of the conveying pipe.
[0015] Compared with the prior art, the present invention has at least the following beneficial effects: In the above scheme, the material reaction completion prompt module enables the device to issue a prompt sound to alert surrounding personnel that the pump can be started to release the material after the material reaction is completed and the material state meets the standard. Compared with the existing electronic material measuring equipment, this module has a simpler structure, is composed of a purely mechanical structure, and has better reliability. Because there are no electronic components, the number of times the module needs to be maintained and replaced will be greatly reduced, thereby reducing production costs to a certain extent.
[0016] By setting up a dredging module, the device can promptly clear any unprocessed materials that may accumulate in the conveying pipe. This can reduce the possibility that materials may accumulate at the pipe opening and fail to flow smoothly into the reactor due to the excessively fast working speed of the conveying equipment and the single diameter of the pipe opening, thus forcing a production halt. It also helps to maintain normal production operations to some extent.
[0017] In summary, the present invention has the advantages of simple and reliable structure, low maintenance and replacement frequency, reduced production costs, and the ability to clear blocked materials without stopping production, thus maintaining normal production. Attached Figure Description
[0018] Figure 1 A schematic diagram of an integrated equipment and method for preparing liquid sodium silicate based on solid waste recycling. Figure 2 for Figure 1 A schematic diagram of the exploded structure; Figure 3 for Figure 2 Enlarged schematic diagram of a local part of the structure; Figure 4 for Figure 1 A schematic diagram of the material reaction completion prompt module; Figure 5 for Figure 4 Schematic diagram of the cylinder assembly; Figure 6 for Figure 4 Schematic diagram of the baffle assembly; Figure 7 for Figure 4 Schematic diagram of torsion spring assembly; Figure 8 for Figure 4 A schematic diagram of the loudspeaker assembly; Figure 9 for Figure 1 A schematic diagram of the unblocking module; Figure 10 for Figure 9 Schematic diagram of the first circular sealing plate assembly; Figure 11 for Figure 9 A schematic diagram of the piston assembly; Figure 12 for Figure 9 Schematic diagram of the second circular sealing plate assembly; Figure 13 for Figure 9 Schematic diagram of a torsion spring assembly.
[0019] [Figure Labels] 1. Reactor body; 2. Material reaction completion indicator module; 201. Inner cylinder; 202. Annular sealing plate; 203. Outer cylinder; 204. First rotating rod; 205. Baffle; 206. Short plate; 207. Auxiliary plate; 208. Upper knocking block; 209. Elastic cloth; 210. First torsion spring; 211. Square block; 212. Threaded end; 213. Adjusting bolt; 214. Megaphone; 215. Filter screen; 216. Long strip plate; 217. U-shaped plate; 218. Small drum; 3. Reactor lid; 4. 5. Mixer; 6. Feeding pipe; 7. Unblocking module; 8. First circular sealing plate; 9. Connecting plate; 10. First double door; 11. Second double door; 12. Hollow cylinder; 13. Circular support sleeve; 14. First impact rod; 15. Tamping rod; 16. Second impact rod; 17. Second circular sealing plate; 18. Third double door; 19. Second rotating rod; 20. Second torsion spring; 10. Feeding pipe; 11. Hollow ring sleeve plate; 12. Vertical leg.
[0020] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of the present invention. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation
[0021] The integrated equipment and method for preparing liquid sodium silicate based on solid waste recycling provided by the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should also be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art can use other alternative methods to implement some known technologies; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.
[0022] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.
[0023] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.
[0024] It is understood that the meanings of “on”, “above”, and “above” in this invention should be interpreted in the broadest manner, such that “on” means not only “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” means not only “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.
[0025] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.
[0026] like Figures 1 to 3 As shown, the embodiments of the present invention provide an integrated equipment and method for preparing liquid sodium silicate based on solid waste recycling, including a reactor body 1, a material reaction completion indication module 2 at the bottom of the reactor body 1, a reactor cover 3 at the top of the reactor body 1, the reactor cover 3 being threadedly connected to the reactor body 1 by reactor cover bolts, a stirrer 4 and a receiving pipe 5 being sequentially arranged from top to bottom at the top of the reactor cover 3, a dredging module 6 being fixedly connected to the inner wall of the receiving pipe 5, and a conveying pipe 7 being provided at one end of the receiving pipe 5, the conveying pipe 7 being threadedly connected to the receiving pipe 5 by conveying pipe bolts.
[0027] The bottom of the material reaction completion indication module 2 is fixedly connected to a conical cylinder 8. The bottom of the conical cylinder 8 is provided with an output pump 9. The output pump 9 is threadedly connected to the conical cylinder 8 via an output pump bolt. One end of the output pump 9 is provided with a feeding pipe 10. The feeding pipe 10 is threadedly connected to the output pump 9 via a feeding bolt. A hollow ring sleeve plate 11 is fixedly connected to the surface of the conical cylinder 8. The bottom of the hollow ring sleeve plate 11 is fixedly connected to a vertical leg 12.
[0028] The material reaction completion indication module 2 is welded to the bottom of the reactor body 1. The reactor cover 3 is fixed to the top of the reactor body 1 with reactor cover bolts. The stirrer 4 is installed on the top of the reactor body 1. The receiving pipe 5 is welded to the top of the reactor body 1. The unblocking module 6 is welded inside the receiving pipe 5. The conveying pipe 7 is connected to the receiving pipe 5 with conveying pipe bolts. The conical cylinder 8 is welded to the bottom of the material reaction completion indication module 2. The output pump 9 is installed to the bottom of the conical cylinder 8 with output pump bolts. The feeding pipe 10 is fixed to the output pump 9 with feeding bolts. The hollow ring sleeve plate 11 is welded to the surface of the conical cylinder 8. The upright leg 12 is welded to the bottom of the hollow ring sleeve plate 11.
[0029] Unprocessed materials are conveyed through the conveying pipe 7 to the receiving pipe 5, and then enter the reactor body 1, the material reaction completion indicator module 2, and the conical cylinder 8 through the receiving pipe 5. The unblocking module 6 is responsible for unblocking the material at the opening of the conveying pipe 7. The material reaction completion indicator module 2 is responsible for detecting whether the viscosity and flowability of the processed material meet the standard. After the standard is met, it will sound an alarm to prompt the surrounding personnel to open the output pump 9 and put the processed material into the feeding pipe 10. The agitator 4 is responsible for stirring the material entering the reactor body 1, the material reaction completion indicator module 2, and the conical cylinder 8, so that the material can react while being stirred.
[0030] like Figures 4 to 8 As shown, in this embodiment, the material reaction completion prompt module 2 includes an inner cylinder 201. An annular sealing plate 202 is fixedly connected to the upper surface of the inner cylinder 201. An outer cylinder 203 is fixedly connected to the inner cylinder 201 through the annular sealing plate 202. A first circular hole and a square groove are sequentially opened on the surface of the inner cylinder 201 from left to right. A second circular hole is opened on the surface of the outer cylinder 203. A first rotating rod 204 is provided inside the first circular hole.
[0031] A baffle 205 is fixedly connected to one end of the first rotating rod 204. A short plate 206 is fixedly connected to the top of the baffle 205. An auxiliary plate 207 is fixedly connected to the back of the baffle 205. An upper knocking block 208 is fixedly connected to the top of the auxiliary plate 207. An elastic cloth 209 is provided inside the square groove. A first torsion spring 210 is fixedly connected to one end of the first rotating rod 204. The first torsion spring 210 and the second circular hole are mutually adapted to each other.
[0032] The surface of the first torsion spring 210 is provided with a square block 211. A third circular hole is provided on one side of the square block 211. The third circular hole and the first torsion spring 210 are adapted to each other. A threaded end 212 is fixedly connected to the other side of the square block 211. An adjusting bolt 213 is connected to the internal thread of the threaded end 212. One end of the adjusting bolt 213 is fixedly connected to the first torsion spring 210. A fourth circular hole is provided on the top of the annular sealing plate 202. A loudspeaker 214 is fixedly connected to the inner wall of the fourth circular hole.
[0033] The top of the loudspeaker 214 is provided with a filter screen 215, which is connected to the loudspeaker 214 by a filter screen bolt. A long strip plate 216 is fixedly connected to the inner wall of the loudspeaker 214, and a U-shaped plate 217 is fixedly connected to the bottom of the long strip plate 216. A small drum 218 is fixedly connected to the inner wall of the U-shaped plate 217.
[0034] An annular sealing plate 202 is welded between the inner cylinder 201 and the outer cylinder 203. The first rotating rod 204 is inserted into the first circular hole of the outer cylinder 203. A baffle 205 is welded to the first rotating rod 204, and a short plate 206 is welded to the top of the baffle 205. An auxiliary plate 207 is welded to the back of the baffle 205, and an upper hammer block 208 is welded to the top of the auxiliary plate 207. The elastic cloth 209, the auxiliary plate 207, and the square groove are integrally connected. The first torsion spring 210 is welded... It is attached to the first rotating rod 204 and passes through the second circular hole of the outer cylinder 203, then enters the third circular hole of the square block 211, and is finally welded to the adjusting bolt 213 screwed into the square block 211. The loudspeaker 214 is welded to the fourth circular hole of the annular sealing plate 202. The filter screen 215 is fixed to the top of the loudspeaker 214 by the filter screen bolt. The long strip plate 216 is welded to the inner wall of the loudspeaker 214, and the U-shaped plate 217 is welded between the long strip plate 216 and the small drum 218.
[0035] When the material reacts and is stirred, its state cannot be measured by sampling, so the state of the material cannot be determined. Therefore, the material reaction completion indicator module 2 is needed to measure the material's state. Because the material reacts and is stirred simultaneously, meaning it moves up and down and is squeezed outwards, a small portion of the reacted material will splash onto the baffle 205. Once the material's viscosity and flowability reach the standard, some material will be retained, and this retained material will be between the short baffles 206. At this point, the weight of the baffle 205 increases. The front end of the baffle 205 drops downwards, while its rear end rises upwards. The upper striking block 208 also pushes upwards, striking the small drum 218. The sound of the small drum 218 being struck is amplified by the loudspeaker 214. After hearing the sound, the surrounding personnel can turn on the output pump 9 to release the material. This module can adjust the viscosity and flowability of the material according to the actual production and processing requirements by simply rotating the adjusting bolt 213, thereby driving the first torsion spring 210 to rotate, thereby changing the stiffness of the first torsion spring 210, and thus adjusting the difficulty of the baffle 205 flipping.
[0036] like Figures 9 to 13 As shown, in this embodiment, the unblocking module 6 includes a first circular sealing plate 601. One end of the first circular sealing plate 601 is provided with a fifth circular hole and a sixth circular hole from front to back. A connecting plate 602 is fixedly connected to the surface of the first circular sealing plate 601. A first double door 603 is provided inside the fifth circular hole, and a second double door 604 is provided inside the sixth circular hole.
[0037] A hollow cylinder 605 is fixedly connected to the other end of the first circular sealing plate 601. A circular support sleeve 606 is provided inside the hollow cylinder 605. A first impact rod 607 is fixedly connected to one end of the circular support sleeve 606. A tamping rod 608 is fixedly connected to the other end of the circular support sleeve 606. A second impact rod 609 is fixedly connected to the surface of the tamping rod 608.
[0038] A second circular sealing plate 610 is fixedly connected to one end of the hollow cylinder 605. A seventh circular hole is opened at one end of the second circular sealing plate 610. A third double door 611 is provided inside the seventh circular hole. A second rotating rod 612 is fixedly connected to the surface of the first double door 603, the second double door 604 and the third double door 611. A second torsion spring 613 is fixedly connected to one end of the second rotating rod 612.
[0039] The first circular sealing plate 601 and the second circular sealing plate 610 are both welded to the two ends of the hollow cylinder 605. The first double door 603 needs to be welded together with its matching second rotating rod 612. The matching second rotating rod 612 is inserted into a pre-drilled hole in the first double door 603, and the second torsion spring 613 of the second rotating rod 612 is also welded between the second rotating rod 612 and the hole. The assembled first double door 603 is installed in the fifth circular hole of the first circular sealing plate 601. The second double door 604 and the third double door 611 are the same as the first double door 603. They need to be welded to their corresponding second rotating rods 612, and then their second torsion springs 613 are welded to their respective holes and between the second rotating rods 612. Finally, they are all installed in their respective sixth and seventh circular holes. The first impact rod 607, the circular support sleeve 606, the tamping rod 608 and the second impact rod 609 are welded together, and the assembled circular support sleeve 606 is placed in the hollow cylinder 605.
[0040] Under normal circumstances, the circular support sleeve 606 is located at the second circular sealing plate 610. At this time, the first impact rod 607 will strike the third double door 611 of the second circular sealing plate 610. After the first impact rod 607 strikes the third double door 611, the second rotating rod 612 on the third double door 611 rotates, causing the second torsion spring 613 to rotate. At this time, the hot air inside the device passes through the third double door 611 and enters the hollow cylinder 605. The hot air accumulates in the hollow cylinder 605, increasing the air pressure. This air pressure pushes the circular support sleeve 606 towards the first circular sealing plate 601, thereby causing the tamping rod 608 to move as well. After the circular support sleeve 606 moves, the first impact rod 607 moves away from the third double door 611. The second torsion spring 613 on the first door 604 causes it to return to its original state, and the third double door 611 returns to its original closed state. The tamping rod 608 will move together with the second impact rod 609. The tamping rod 608 and the second impact rod 609 will strike the second double door 604 and the first double door 603 respectively. At this time, the second rotating rod 612 on the second double door 604 and the first double door 603 will rotate, and the second torsion spring 613 on it will also rotate. After the second double door 604 opens, the tamping rod 608 will strike out and clear the material at the opening of the conveying pipe 7. After the second impact rod 609 knocks open the first double door 603, the gas accumulated in the hollow cylinder 605 will be released. According to the above working principle, the tamping rod 608 can be made to reciprocate, thereby clearing the material at the opening of the conveying pipe 7.
[0041] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.
[0042] The method of using the integrated equipment for preparing liquid sodium silicate based on solid waste recycling includes the following steps: Step 1: Unprocessed material is conveyed through conveying pipe 7 to receiving pipe 5, and then enters reactor body 1, material reaction completion indicator module 2 and conical cylinder 8 through receiving pipe 5. Unblocking module 6 is responsible for unblocking the material at the opening of conveying pipe 7. Material reaction completion indicator module 2 is responsible for detecting whether the viscosity and flowability of the processed material meet the standard. After the standard is met, it will sound an alarm to prompt the surrounding personnel to open output pump 9 and put the processed material into feeding pipe 10. Stirrer 4 is responsible for stirring the material entering reactor body 1, material reaction completion indicator module 2 and conical cylinder 8, so that the material can react while being stirred. Step 2: When the material reacts while being stirred, its state cannot be measured by sampling, so the state of the material cannot be determined. Therefore, the material reaction completion indicator module 2 is used to measure the state of the material. Because the material reacts while being stirred, it moves up and down and is squeezed outwards. A small portion of the reacted material will splash onto the baffle 205. When the viscosity and flowability of the material reach the standard, some material will be retained. This retained material will be between the short baffles 206. At this point, the weight of the baffle 205... As the baffle 205 increases, its front end drops downward while its rear end rises upward, and the upper striking block 208 also pushes upward, thus striking the small drum 218. The sound of the small drum 218 being struck will be amplified by the loudspeaker 214. After hearing the sound, the surrounding personnel can turn on the output pump 9 to discharge the material. This module can adjust the viscosity and flowability of the material according to the actual production and processing requirements by simply rotating the adjusting bolt 213, thereby driving the first torsion spring 210 to rotate, thereby changing the stiffness of the first torsion spring 210, and thus adjusting the difficulty of the baffle 205 flipping. Step 3: Under normal circumstances, the circular support sleeve 606 is located at the second circular sealing plate 610. At this time, the first impact rod 607 will strike the third double door 611 of the second circular sealing plate 610. After the first impact rod 607 strikes the third double door 611, the second rotating rod 612 on the third double door 611 rotates, which in turn causes the second torsion spring 613 to rotate. At this time, the hot air in the device passes through the third double door 611 and enters the hollow cylinder 605. The hot air accumulates in the hollow cylinder 605, and the air pressure increases. At this time, the air pressure will push the circular support sleeve 606 towards the first circular sealing plate 601, thereby driving the tamping rod 608 to move together. After the circular support sleeve 606 moves, the first impact rod 607 moves away from the third double door 611. At this time, the third double door... The second torsion spring 613 on 611 drives it to return to its original state, and the third double door 611 returns to its original closed state. The tamping rod 608 will move together with the second impact rod 609. The tamping rod 608 and the second impact rod 609 will hit the second double door 604 and the first double door 603 respectively. At this time, the second rotating rod 612 on the second double door 604 and the first double door 603 will rotate, and the second torsion spring 613 on it will also rotate. After the second double door 604 opens, the tamping rod 608 will impact out and clear the material at the opening of the conveying pipe 7. After the second impact rod 609 knocks open the first double door 603, the gas accumulated in the hollow cylinder 605 will be released. According to the above working principle, the tamping rod 608 can be made to reciprocate, thereby clearing the material at the opening of the conveying pipe 7.
[0043] The technical solution provided by this invention: Unprocessed materials are conveyed through the conveying pipe 7 to the receiving pipe 5, and then enter the reactor body 1, the material reaction completion indicator module 2, and the conical cylinder 8 through the receiving pipe 5. The unblocking module 6 is responsible for unblocking the material at the opening of the conveying pipe 7. The material reaction completion indicator module 2 is responsible for detecting whether the viscosity and flowability of the processed material meet the standard, and when the standard is met, it emits an audible signal to nearby personnel to open the output pump 9 and put the processed material into the feeding pipe 10. The stirrer 4 is responsible for stirring the material entering the reactor body 1, the material reaction completion indicator module 2, and the conical cylinder 8, so that the material can react while being stirred. When the material is reacted while being stirred, it is impossible to sample and measure the material. Since the material's state is unknown, the material reaction completion indicator module 2 is needed to determine its state. Because the material reacts while being stirred, meaning it moves up and down and is squeezed outwards, a small portion of the reacted material will splash onto the baffle 205. Once the material's viscosity and flowability reach the standard, some material will accumulate between the short baffles 206. At this point, the weight of the baffle 205 increases, causing its front end to drop downwards and its rear end to rise. The upper striking block 208 will also rise, striking the small drum 218. The sound of the small drum 218 being struck will be amplified by the loudspeaker 214, allowing those nearby to hear the sound. Then, the output pump 9 can be opened to discharge material. This module can adjust the viscosity and flowability of the material according to the actual production and processing needs by simply rotating the adjusting bolt 213, thereby driving the first torsion spring 210 to rotate, thus changing the stiffness of the first torsion spring 210, and then adjusting the difficulty of the baffle 205 flipping. Under normal circumstances, the circular support sleeve 606 is located at the second circular sealing plate 610. At this time, the first impact rod 607 will hit the third double door 611 of the second circular sealing plate 610. After the first impact rod 607 hits the third double door 611, the second rotating rod 612 on the third double door 611 rotates, which in turn causes the second torsion spring 613 to rotate. At this time, the hot air in the device passes through the third double door 611 and enters. The hot air accumulates inside the hollow cylinder 605, increasing the air pressure. This pressure pushes the circular support sleeve 606 towards the first circular sealing plate 601, causing the tamping rod 608 to move as well. After the circular support sleeve 606 moves, the first impact rod 607 moves away from the third double door 611. At this time, the second torsion spring 613 on the third double door 611 returns it to its original state, and the third double door 611 returns to its original closed state. The tamping rod 608, along with the second impact rod 609, moves together. The tamping rod 608 and the second impact rod 609 strike the second double door 604 and the first double door 603 respectively. At this time, the second rotating rod 612 on the second double door 604 and the first double door 603 rotates.The second torsion spring 613 also rotates. After the second double door 604 opens, the tamping rod 608 strikes out, clearing the material at the opening of the conveying pipe 7. Meanwhile, the second tamping rod 609 knocks open the first double door 603, releasing the gas accumulated inside the hollow cylinder 605. Based on the above working principle, the tamping rod 608 can reciprocate, thereby clearing the material at the opening of the conveying pipe 7.
[0044] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0045] The above are merely preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. An integrated equipment for preparing liquid sodium silicate based on solid waste recycling, characterized in that, The reactor includes a reactor body (1), a material reaction completion indicator module (2) is provided at the bottom of the reactor body (1), a reactor cover (3) is provided at the top of the reactor body (1), the reactor cover (3) is connected to the reactor body (1) by a reactor cover bolt thread, a stirrer (4) and a receiving pipe (5) are provided on the top of the reactor cover (3) from top to bottom, a dredging module (6) is fixedly connected to the inner wall of the receiving pipe (5), a conveying pipe (7) is provided at one end of the receiving pipe (5), and the conveying pipe (7) is connected to the receiving pipe (5) by a conveying pipe bolt thread.
2. The integrated equipment for preparing liquid sodium silicate based on solid waste recycling according to claim 1, characterized in that, The bottom of the material reaction completion prompt module (2) is fixedly connected to a conical cylinder (8). The bottom of the conical cylinder (8) is provided with an output pump (9). The output pump (9) is threadedly connected to the conical cylinder (8) through an output pump bolt. One end of the output pump (9) is provided with a feeding pipe (10). The feeding pipe (10) is threadedly connected to the output pump (9) through a feeding bolt. The surface of the conical cylinder (8) is fixedly connected with a hollow ring sleeve plate (11). The bottom of the hollow ring sleeve plate (11) is fixedly connected with a vertical leg (12).
3. The integrated equipment for preparing liquid sodium silicate based on solid waste recycling according to claim 1, characterized in that, The material reaction completion prompt module (2) includes an inner cylinder (201), an annular sealing plate (202) is fixedly connected to the upper surface of the inner cylinder (201), and an outer cylinder (203) is fixedly connected to the inner cylinder (201) through the annular sealing plate (202). The surface of the inner cylinder (201) is provided with a first circular hole and a square groove from left to right, and the surface of the outer cylinder (203) is provided with a second circular hole. The first circular hole is provided with a first rotating rod (204).
4. The integrated equipment for preparing liquid sodium silicate based on solid waste recycling according to claim 3, characterized in that, A baffle (205) is fixedly connected to one end of the first rotating rod (204), a short plate (206) is fixedly connected to the top of the baffle (205), an auxiliary plate (207) is fixedly connected to the back of the baffle (205), an upper knocking block (208) is fixedly connected to the top of the auxiliary plate (207), an elastic cloth (209) is provided inside the square groove, a first torsion spring (210) is fixedly connected to one end of the first rotating rod (204), and the first torsion spring (210) and the second circular hole are mutually adapted.
5. The integrated equipment for preparing liquid sodium silicate based on solid waste recycling according to claim 4, characterized in that, The surface of the first torsion spring (210) is provided with a square block (211). A third circular hole is provided on one side of the square block (211). The third circular hole and the first torsion spring (210) are adapted to each other. A threaded end (212) is fixedly connected to the other side of the square block (211). An adjusting bolt (213) is connected to the internal thread of the threaded end (212). One end of the adjusting bolt (213) is fixedly connected to the first torsion spring (210). A fourth circular hole is provided on the top of the annular sealing plate (202). A loudspeaker (214) is fixedly connected to the inner wall of the fourth circular hole.
6. The integrated equipment for preparing liquid sodium silicate based on solid waste recycling according to claim 5, characterized in that, The top of the loudspeaker (214) is provided with a filter screen (215), and the filter screen (215) is threadedly connected to the loudspeaker (214) by a filter screen bolt. A long strip plate (216) is fixedly connected to the inner wall of the loudspeaker (214), and a U-shaped plate (217) is fixedly connected to the bottom of the long strip plate (216). A small drum (218) is fixedly connected to the inner wall of the U-shaped plate (217).
7. The integrated equipment for preparing liquid sodium silicate based on solid waste recycling according to claim 1, characterized in that, The unblocking module (6) includes a first circular sealing plate (601). A fifth circular hole and a sixth circular hole are opened sequentially from front to back at one end of the first circular sealing plate (601). A connecting plate (602) is fixedly connected to the surface of the first circular sealing plate (601). A first double door (603) is provided inside the fifth circular hole, and a second double door (604) is provided inside the sixth circular hole.
8. The integrated equipment for preparing liquid sodium silicate based on solid waste recycling according to claim 7, characterized in that, The other end of the first circular sealing plate (601) is fixedly connected to a hollow cylinder (605). The hollow cylinder (605) is provided with a circular support sleeve (606) inside. One end of the circular support sleeve (606) is fixedly connected to a first impact rod (607). The other end of the circular support sleeve (606) is fixedly connected to a tamping rod (608). The surface of the tamping rod (608) is fixedly connected to a second impact rod (609).
9. The integrated equipment for preparing liquid sodium silicate based on solid waste recycling according to claim 8, characterized in that, One end of the hollow cylinder (605) is fixedly connected to a second circular sealing plate (610). One end of the second circular sealing plate (610) is provided with a seventh circular hole. The interior of the seventh circular hole is provided with a third double door (611). The surfaces of the first double door (603), the second double door (604) and the third double door (611) are all fixedly connected to a second rotating rod (612). One end of the second rotating rod (612) is fixedly connected to a second torsion spring (613).
10. The method of using the integrated equipment for preparing liquid sodium silicate based on solid waste recycling according to any one of claims 1-9, characterized in that, Includes the following steps: Step 1: Unprocessed material is transported through the conveying pipe (7) to the receiving pipe (5) and then enters the reactor body (1), the material reaction completion prompt module (2) and the conical cylinder (8) through the receiving pipe (5). The unblocking module (6) is responsible for unblocking the material at the opening of the conveying pipe (7). The material reaction completion prompt module (2) is responsible for detecting whether the viscosity and flowability of the processed material meet the standard. After meeting the standard, it will make a sound to prompt the surrounding personnel to open the output pump (9) and put the processed material into the feeding pipe (10). The stirrer (4) is responsible for stirring the material entering the reactor body (1), the material reaction completion prompt module (2) and the conical cylinder (8) so that the material can react while being stirred. Step 2: When the material is reacting while being stirred, it is impossible to sample and measure the state of the material, so it is impossible to know the state of the material. At this time, it is necessary to use the material reaction completion prompt module (2) to measure the state of the material. Because the material is reacting while being stirred, that is, the material is moving up and down and being squeezed outwards. Therefore, a small part of the reacted material will splash onto the baffle (205). When the viscosity and fluidity of the material reach the standard, the material will be retained. The retained material will be between the short baffle (206). At this time, the weight of the baffle (205) increases, and the baffle ( The front end of 205 drops downwards, while its rear end rises upwards. The upper striking block (208) also pushes upwards, thus striking the small drum (218). The sound of the small drum (218) being struck will be amplified by the loudspeaker (214). After hearing the sound, the surrounding personnel can turn on the output pump (9) to discharge the material. The module can adjust the viscosity and flowability of the material according to the actual production and processing requirements. It only needs to rotate the adjusting bolt (213) to drive the first torsion spring (210) to rotate, thereby changing the stiffness of the first torsion spring (210) and adjusting the difficulty of flipping the baffle (205). Step 3: Under normal circumstances, the circular support sleeve (606) is located at the second circular sealing plate (610). At this time, the first impact rod (607) will strike the third double door (611) of the second circular sealing plate (610). After the first impact rod (607) strikes the third double door (611), the second rotating rod (612) on the third double door (611) rotates, which in turn causes the second torsion spring (613) to rotate. At this time, the installation... The hot air inside passes through the third double door (611) and enters the hollow cylinder (605). The hot air accumulates inside the hollow cylinder (605), increasing the air pressure. This pressure pushes the circular support sleeve (606) towards the first circular sealing plate (601), thereby causing the ramming rod (608) to move as well. After the circular support sleeve (606) moves, the first ramming rod (607) moves away from the third double door (611). At this time, the third double door (611)... The second torsion spring (613) on the third double door (611) causes it to return to its original state, and the third double door (611) returns to its original closed state. The tamping rod (608) will move together with the second impact rod (609). The tamping rod (608) and the second impact rod (609) will hit the second double door (604) and the first double door (603) respectively. At this time, the second rotating rod (612) on the second double door (604) and the first double door (603) will rotate. The second torsion spring (613) on it will also rotate. After the second double door (604) is opened, the tamping rod (608) will strike out and clear the material at the opening of the conveying pipe (7). After the second tamping rod (609) knocks open the first double door (603), the gas accumulated in the hollow cylinder (605) will be released. According to the above working principle, the tamping rod (608) can be made to reciprocate, thereby clearing the material at the opening of the conveying pipe (7).