Automatic processing and production device for bed slats

Abstract

This invention relates to an automated processing device, and more particularly to an automated processing and production device for bed slats. The purpose of this invention is to provide an automated processing and production device for bed slats that offers high automation, high material utilization, and guaranteed processing accuracy. The technical solution is as follows: An automated processing and production device for bed slats includes support frames, mounting frames, etc.; mounting frames are installed between the support frames, with a placement plate on the right side and a processing plate on the left side of the mounting frame. This invention, through a detection mechanism combined with an external computer's AI intelligent algorithm, can automatically scan and identify defects on the workpiece blank, and automatically generate a virtual optimal processing area that avoids all defective areas. Based on this area, a pressing and adjusting mechanism automatically adjusts the workpiece posture to ensure that the final processed bed slat is the highest quality part of the current blank.

Description

Technical Field

[0001] This invention relates to an automated processing device, and more particularly to an automated processing production device for bed slats. Background Technology

[0002] In the traditional bed slat processing production process, the blanks generally have many defects. The traditional processing method uses fixed molds or templates for positioning. Regardless of the distribution of defects in the blank, the finished product is cut from a fixed position of the blank according to the preset size. This results in a large amount of waste in areas where defects could be avoided, or the blanks are scrapped directly because the defects fall into the finished product area. The traditional processing method cannot effectively avoid surface defects such as cracks on the blanks. As a result, the finished products become defective products due to these defects, resulting in a large amount of waste of high-quality blanks, low material utilization, and high costs. Furthermore, the current use of equipment such as table saws and sliding table saws requires manual pushing of the workpiece to complete the end and edge sawing. Each workpiece needs to be manually positioned, flipped, and pushed multiple times, which is inefficient and labor-intensive.

[0003] Therefore, an automated processing and production device for bed slats needs to be designed to solve the above problems. Summary of the Invention

[0004] In order to overcome the shortcomings of low automation, low material utilization and insufficient processing accuracy in the current bed slat production and processing, the purpose of this invention is to provide an automated processing and production device for bed slats with high automation, high material utilization and guaranteed processing accuracy.

[0005] The technical solution is as follows: An automated processing production device for bed slats includes a support frame, a mounting frame, a placement plate, a processing plate, a guide plate, a fixing frame, a connecting frame, a lifting mechanism, a pushing mechanism, an attitude adjustment mechanism, a detection mechanism, a fixing mechanism, an end-cutting mechanism, and an edge-cutting mechanism. The mounting frame is installed between the support frames, with a placement plate on the right side and a processing plate on the left side. A guide plate is located at the left end of the mounting frame, and a fixing frame is located on the upper side of the support frame, with a connecting pipe. A connecting frame is fixedly connected below the mounting frame. A lifting mechanism is located at the connecting frame for lifting the workpiece blanks piece by piece. Pushing mechanisms are located on the front and rear sides of the support frame, with an attitude adjustment mechanism between the two sets of pushing mechanisms. The pushing mechanism drives the attitude adjustment mechanism to move left and right. A detection mechanism is located on the upper side of the support frame for detecting the workpiece blank and generating a processing area. A fixing mechanism is located on the lower side of the fixing frame for fixing the workpiece. An end-cutting mechanism is located at the operating hole of the fixing frame for sawing the front and rear ends of the workpiece. An edge-cutting mechanism is located on the lower left side of the mounting frame for sawing the left and right sides of the workpiece.

[0006] Preferably, the lifting mechanism includes a first lifting unit and a lifting frame. The first lifting unit is installed on the front and rear sides of the connecting frame, and the lifting frame is fixedly connected between the moving parts of the first lifting unit.

[0007] Preferably, the propulsion mechanism includes a propulsion electric slide rail, a propulsion frame, a second lifting unit, a push plate, and a scraper; the propulsion electric slide rail is fixed to the front and rear sides of the support frame, its moving parts are connected to the propulsion frame, the second lifting unit is installed on the upper side of the propulsion frame, and the push plate and scraper are fixed between the left ends of the two propulsion frames.

[0008] Preferably, the attitude adjustment mechanism includes an interconnecting frame, a first electric push rod, and an attitude adjustment block; the interconnecting frame is fixed between the moving parts of the two sets of second lifting units, and the first electric push rod is installed on the left and right sides and the front and rear sides of the interconnecting frame, and the attitude adjustment block is fixed to the telescopic end of the first electric push rod.

[0009] Preferably, the detection mechanism includes a horizontal electric slide rail, a vertical electric slide rail, an industrial camera module, and a laser sensor module; the horizontal electric slide rail is fixed to the upper side of the support frame, and the vertical electric slide rail is installed on the lower side of its moving part; the industrial camera module and the laser sensor module are installed on the lower side of the moving part of the vertical electric slide rail.

[0010] Preferably, the fixing mechanism includes a second electric push rod, a connecting plate, and a fixing seat; the second electric push rod is fixed to the upper side of the fixing frame, and the connecting plate is installed at the lower end of its telescopic component; multiple fixing seats are detachably connected to the lower side of the connecting plate.

[0011] Preferably, the end-cutting mechanism includes a mounting box, an end-cutting electric push rod, an end-cutting electric slide rail, and an end-cutting electric saw unit; the mounting box is installed on the upper side of the fixed frame, the mounting box is provided with an end-cutting electric push rod, the lower end of which is equipped with an end-cutting electric slide rail, and the end-cutting electric saw unit is installed at the moving part of the end-cutting electric slide rail.

[0012] Preferably, the edge cutting mechanism includes a mounting plate, an electric edge cutting push rod, an electric edge cutting slide rail, and an electric edge cutting saw unit; the mounting plate is fixed to the lower left side of the mounting frame, the electric edge cutting push rod is installed at the mounting plate, the electric edge cutting slide rail is installed at its upper end, and the electric edge cutting saw unit is installed at the moving part of the electric edge cutting slide rail.

[0013] Preferably, it also includes a covering mechanism, which includes a folding canvas, a protective frame, and a third electric push rod; the folding canvas is connected to the lower side of the fixed frame, the protective frame is installed on the lower side of the folding canvas, the third electric push rod is fixed on the front and rear sides of the fixed frame, and the lower end of the movable part of the third electric push rod is fixedly connected to the protective frame.

[0014] The beneficial effects are as follows: 1. This invention, through the combination of detection mechanism and external computer AI intelligent algorithm, can automatically scan and identify defects on workpiece blanks, and automatically generate a virtual optimal processing area that avoids all defect areas through AI. Based on the pressing and posture adjustment mechanism of this area, the workpiece posture is automatically adjusted to ensure that the final processed bed strip is the highest quality part of the current blank, which solves the waste problem caused by blank defects and improves the yield and product yield.

[0015] 2. This invention achieves automatic and high-precision transfer of workpieces by stacking workpieces at the lifting mechanism and controlling the lifting mechanism to gradually lift the workpieces, and by using a propulsion mechanism to drive the workpieces to automatically move between the lifting mechanism, the placement plate, the processing plate and the guide plate, thereby improving the level of automation and intelligence.

[0016] 3. The present invention uses adjustable end-cutting and edge-cutting mechanisms to saw the workpiece, which can be quickly adjusted when different lengths or widths of bed strips need to be produced. Combined with the preset processing program in AI, it can realize one-click production changeover and shorten the production preparation time.

[0017] 4. This invention connects to an external negative pressure dust collection device via a connecting pipe, which, together with a scraper and a covering mechanism, forms a "suction, scraping, and sealing" chip collection system. The chips and dust generated during sawing are promptly sucked in or scraped onto the guide plate for discharge, keeping the workbench surface clean and improving the workshop environment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the first three-dimensional structure of the present invention.

[0019] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention.

[0020] Figure 3 This is a schematic diagram of the third three-dimensional structure of the present invention.

[0021] Figure 4 This is a three-dimensional structural diagram of the processing plate portion of the present invention.

[0022] Figure 5 This is a schematic diagram of the first partial three-dimensional structure of the present invention.

[0023] Figure 6 This is a schematic diagram of the second partial three-dimensional structure of the present invention.

[0024] Figure 7 This is a three-dimensional structural diagram of the posture adjustment mechanism of the present invention.

[0025] Figure 8 This is a schematic diagram of the first three-dimensional structure of the detection mechanism part of the present invention.

[0026] Figure 9 This is a schematic diagram of the second three-dimensional structure of the detection mechanism part of the present invention.

[0027] Figure 10 This is a schematic diagram of the first three-dimensional structure of the fixing frame part of the present invention.

[0028] Figure 11This is a schematic diagram of a second three-dimensional structure of the fixing frame part of the present invention.

[0029] Figure 12 This is a schematic diagram of the third three-dimensional structure of the fixing frame part of the present invention.

[0030] Figure 13 This is a schematic diagram of the fourth three-dimensional structure of the fixing frame part of the present invention.

[0031] Figure 14 This is a three-dimensional structural diagram of the end-cutting mechanism of the present invention.

[0032] Figure 15 This is a schematic diagram of the third partial three-dimensional structure of the present invention.

[0033] Figure 16 This is a schematic diagram of the first three-dimensional structure of the edge cutting mechanism of the present invention.

[0034] Figure 17 This is a schematic diagram of a second three-dimensional structure of the edge-cutting mechanism of the present invention.

[0035] Component names and serial numbers in the diagram: 1_Support frame, 2_Mounting frame, 3_Placement plate, 4_Processing plate, 401_Guide plate, 4001_Structural component, 5_Fixed frame, 6_Connecting pipe, 7_Connecting frame, 8_Lifting mechanism, 9_Pushing mechanism, 10_Attitude adjustment mechanism, 11_Detection mechanism, 12_Fixed mechanism, 13_End cutting mechanism, 14_Side cutting mechanism, 81_First lifting unit, 82_Lifting frame, 91_Pushing electric slide rail, 911_Pushing frame, 92_Second lifting unit, 93_Push plate, 94_Scraper, 101_Interconnecting frame, 102_First electric push rod 103_Attitude Adjustment Block, 111_Horizontal Electric Slide Rail, 112_Longitudinal Electric Slide Rail, 113_Industrial Camera Module, 114_Laser Sensor Module, 121_Second Electric Push Rod, 122_Connecting Plate, 123_Fixed Base, 131_Mounting Box, 132_End Cutting Electric Push Rod, 133_End Cutting Electric Slide Rail, 134_End Cutting Chainsaw Unit, 141_Mounting Plate, 142_Side Cutting Electric Push Rod, 143_Side Cutting Electric Slide Rail, 144_Side Cutting Chainsaw Unit, 15_Covering Mechanism, 151_Folding Canvas, 152_Protective Frame, 153_Third Electric Push Rod. Detailed Implementation

[0036] The present invention will now be described in detail with reference to the accompanying drawings.

[0037] Example 1, such as Figures 1-17As shown, an automated processing production device for bed slats includes a support frame 1, a mounting frame 2, a placement plate 3, a processing plate 4, a guide plate 401, a fixing frame 5, a connecting pipe 6, a connecting frame 7, a lifting mechanism 8, a pushing mechanism 9, an attitude adjustment mechanism 10, a detection mechanism 11, a fixing mechanism 12, an end-cutting mechanism 13, and an edge-cutting mechanism 14. The support frame 1 is a multi-set interconnected leg structure. The support frame 1 is used to install the automated processing production device for bed slats in the bed slat production workshop. The mounting frame 2 is installed in the middle of the support frame 1. The mounting frame 2 is a frame structure with interconnected right sides and an open left side. The placement plate 3 is installed between the right sides of the mounting frame 2 by fasteners. The placement plate 3 has a structure with a smooth upper surface. A processing plate 4 is fastened to the left side by fasteners. The processing plate 4 has a smooth upper surface and is flush with and in contact with the upper surface of the placement plate 3. The area above the processing plate 4 is used for sawing the workpiece of the processing bed strip. The number and structure of the processing plates 4 are not unique. The processing plate 4 has a structure with two end holes at the front and back. The front-to-back spacing of the end holes of each processing plate 4 is not unique. The different front-to-back spacing of the end holes of the processing plate 4 is used to adapt to the different lengths of the required processing bed strip. The processing plate 4 also has a structure with two side holes on the left and right. The left-to-right spacing of the side holes of each processing plate 4 is not unique. The different left-to-right spacing of the side holes of the processing plate 4 is used to adapt to the different widths of the required processing bed strip. The processing plate 4 is based on its left and right center lines and front... The rear centerline is a symmetrical structure with a symmetrical axis; the suspended middle part of the processing plate 4 is installed through structural component 4001 and fasteners; a guide plate 401 is installed between the left ends of the mounting frame 2, the right side of the guide plate 401 contacts the processing plate 4, the guide plate 401 has a slope structure to the lower left, and the guide plate 401 has a smooth surface structure; a fixing frame 5 is installed between the upper sides of the left support frame 1, the fixing frame 5 has a structure with two operating holes at the front and rear, and a connecting pipe 6 is installed in the middle of the fixing frame 5. The connecting pipe 6 is used to connect to an external negative pressure dust collection device, and the external negative pressure dust collection device and the connecting pipe 6 collect chips from the area between the fixing frame 5 and the processing plate 4 where the workpiece is processed by the bed slats; the lower right side of the mounting frame 2 is in the middle A connecting frame 7 is fixedly connected at the part position, and the lower end face of the connecting frame 7 is flush with the lower end face of the support frame 1. A lifting mechanism 8 is provided at the connecting frame 7. The lifting mechanism 8 is used to place multiple bed slat workpiece blanks and lift them one by one upwards, so that the lower side of the uppermost workpiece blank is flush with the upper side of the placement plate 3. The support frame 1 is provided with a pushing mechanism 9 on both the front and rear sides. An attitude adjustment mechanism 10 is provided between the two sets of pushing mechanisms 9. The pushing mechanism 9 is used to drive the attitude adjustment mechanism 10 to move left and right, so that the pushing mechanism 9 drives the attitude adjustment mechanism 10 to push a workpiece blank to the left from the lifting mechanism 8, and move the workpiece blank to the left to the placement plate 3 area and the processing plate 4 area, and then push it from the processing plate 4 area to the guide plate 401 area.A detection mechanism 11 is provided on the upper side of the right support frame 1. The detection mechanism 11 is used to detect and scan the workpiece blank located in the area of ​​the placement plate 3 to detect and scan the planar contour data, thickness data, and surface defect location data of the workpiece blank. The detected and scanned data is then used by an external computer to form an external contour model of the workpiece. The external computer then uses an AI intelligent algorithm to input the length, width, and thickness data required for the processing bed strip. The external computer uses the AI ​​intelligent algorithm combined with the external contour model to avoid the defect locations and areas unsuitable for high-quality bed strips on the workpiece blank, and automatically generates the area where the workpiece blank can be processed into a qualified high-quality bed strip. The processing area generated by AI will be in the scanned model. The model is displayed virtually, and the dimensions required for posture adjustment are calculated based on the outer contour. Using the data measured by the detection mechanism 11 and the virtual area dimensions, the posture adjustment mechanism 10 is controlled to adjust the workpiece blank located on the placement plate 3, adjusting its front-back, left-right, and placement angles, and fixing its posture. While adjusting the workpiece blank's posture, the left-right and front-back centerlines of the AI-generated virtual machining area are used as reference coordinates to control the posture adjustment mechanism 10 to adjust the workpiece blank's front-back, left-right, and placement angles, ensuring that the workpiece blank ultimately forms a virtual machining area that can be machined, centered on the posture adjustment mechanism 10, with its left-right and front-back centerlines aligned. Then, the posture adjustment... Mechanism 10 will fix the posture of the workpiece blank; a fixing mechanism 12 is provided on the lower side of the fixing frame 5, which is used to fix the workpiece blank located on the processing plate 4 so that the workpiece blank remains stable during processing; an end-cutting mechanism 13 is provided at each of the two operating holes of the fixing frame 5, which is used to saw the front and rear ends of the workpiece blank located on the processing plate 4, and the processing sawing area of ​​the end-cutting mechanism 13 is within the end-cutting hole range of the processing plate 4; two sets of side-cutting mechanisms 14 are provided on the lower left side of the mounting frame 2, which are used to saw the left and right sides of the workpiece blank located on the processing plate 4, and the processing sawing area of ​​the side-cutting mechanism 14 is within the side-cutting hole range of the processing plate 4; the bed slat workpiece blanks are stacked on the lifting mechanism 8, and then The control propulsion mechanism 9 drives the attitude adjustment mechanism 10 to move to the right, so that the attitude adjustment mechanism 10 is located above the lifting mechanism 8. Then, the control lift mechanism 8 runs once, so that the uppermost workpiece blank is within the range of the attitude adjustment mechanism 10. Then, the control propulsion mechanism 9 drives the attitude adjustment mechanism 10 to move to the left, so that the attitude adjustment mechanism 10 pushes a workpiece blank within its range to the left to a position between the upper side of the processing plate 4 and the lower side of the detection mechanism 11. At this time, the detection mechanism 11 can be started to scan and collect various data of the workpiece blank, and analyze and calculate the processing area of ​​the workpiece blank through an external computer. Then, the control adjust mechanism 10 adjusts the posture of the workpiece blank and fixes its posture.Then, the controllable propulsion mechanism 9 drives the attitude adjustment mechanism 10 and its fixed-position workpiece blank to continue moving to the left, so that the attitude adjustment mechanism 10 moves to the left and is positioned above the processing plate 4, so that the center of the attitude adjustment mechanism 10 is directly above the center of the processing plate 4. At this time, the effective processing area of ​​the workpiece blank fixed in the attitude adjustment mechanism 10 is within the range formed by the end-cutting holes and the side-cutting holes of the processing plate 4, that is, the centerline of the virtual processing area of ​​the workpiece blank is aligned with the centerline of the processing plate 4. At this time, the controllable propulsion mechanism 9 drives the attitude adjustment mechanism 10 to break away from the enclosure of the workpiece and move to the right to withdraw from the processing plate 4. Then, the controllable fixing mechanism 12 fixes the workpiece above the processing plate 4, and then the end-cutting mechanism 13 cuts the front and rear ends of the workpiece blank. Then, the controllable side-cutting mechanism 14 cuts the left and right sides of the workpiece blank. This completes the automated and intelligent production of a bed slat, after which the fixing mechanism 12 is reset. When the fixing mechanism 12 starts running, the propulsion mechanism 9 can be controlled as described above, again moving the attitude adjustment mechanism 10 to the right and placing it above the lifting mechanism 8. The lifting mechanism 8 is then controlled to run once more, moving the next workpiece blank to the placement plate 3 for scanning and analysis calculations. This continues until the workpiece at the processing plate 4 is finished. Then, the propulsion mechanism 9 can be controlled to move to the left, pushing the finished bed slat to the left and moving it to the left. It is then withdrawn via the inclined left-lower structure of the guide plate 401. The finished bed slat and its waste can then be collected. The next workpiece blank, now scanned and analyzed, is above the processing plate 4, and the cycle can continue as described above.

[0038] Example 2, as Figures 5-6 As shown, the lifting mechanism 8 includes a first lifting unit 81 and a lifting frame 82. The first lifting unit 81 is installed on both the front and rear sides of the connecting frame 7. The lifting frame 82 is fixedly connected between the right sides of the moving parts of the first lifting unit 81. Multiple workpiece blanks of bed slats can be stacked on the lifting frame 82, or a forklift can be used to place the stacked workpiece blanks on the lifting frame 82. Then, the first lifting unit 81 is controlled to drive the lifting frame 82 to move upwards one by one, so that the workpiece blanks are lifted upwards one by one, and the lower side of the uppermost workpiece blank is flush with the upper side of the placement plate 3. In addition, the lifting height of the first lifting unit 81 can be adjusted according to the different thicknesses of the workpiece blanks in different batches.

[0039] like Figures 6-7As shown, the propulsion mechanism 9 includes a propulsion electric slide rail 91, a propulsion frame 911, a second lifting unit 92, a push plate 93, and a scraper 94. The propulsion electric slide rail 91 is fixedly connected to both the front and rear sides of the support frame 1. The propulsion electric slide rail 91 is a horizontally arranged track pair synchronously controlled by a servo system. The moving parts of the propulsion electric slide rail 91 are each mounted on opposite sides of the propulsion frame 91. The second lifting unit 92 is mounted on the upper side of each propulsion frame 911. The attitude adjustment mechanism 10 is located between the moving parts of the two sets of second lifting units 92. A push plate 93 is fixedly connected between the left ends of the two sets of propulsion frames 911. The push plate 93 does not contact the upper surface of the placement plate 3. Plate 93 is used to push the already processed bed strip on the processing plate 4 to the left onto the guide plate 401. A scraper 94 is fixedly connected between the left sides of the two sets of push frames 911. The scraper 94 is made of rubber and contacts the upper surface of the placement plate 3. The scraper 94 is used to scrape the chips and sawdust on the upper surfaces of the placement plate 3 and the processing plate 4 onto the guide plate 401, so that the processing plate 4 and the push frame 911 remain smooth and free of foreign objects. The operation of the push electric slide rail 91 is controlled. The push electric slide rail 91 will drive the push frame 911 to move left and right, thereby driving the second lifting group, push plate 93, scraper 94 and posture adjustment mechanism 10 to move left and right.

[0040] like Figures 6-7As shown, the attitude adjustment mechanism 10 includes an interconnecting frame 101, first electric push rods 102, and attitude adjustment blocks 103. The interconnecting frame 101 is fixedly connected between the moving parts of the two sets of second lifting groups. The interconnecting frame 101 is a frame structure. First electric push rods 102 are installed at the front and rear positions on the left and right sides and at the middle positions on the front and rear sides of the interconnecting frame 101. The first electric push rods 102 are all horizontally positioned and independently controlled by the servo system. The telescopic parts of the first electric push rods 102 are all oriented towards the center line of the interconnecting frame 101. The ends of the telescopic parts of the first electric push rods 102 are all fixedly connected to the attitude adjustment blocks 103, which are all arc-shaped structures. By controlling the left and right extension and extension length of the four first electric push rods 102 and the attitude adjustment blocks 103 located on the left and right sides of the interconnecting frame 101, combined with the virtual processing area generated by the external computer AI and the attitude adjustment dimensions calculated by analysis, the operation of these four first electric push rods 102 is independently controlled by the servo system. This can be used to adjust the left and right position and placement angle of the workpiece blank. The front and rear center lines of the virtual machining area of ​​the workpiece blank are aligned with the front and rear center lines of the interconnect frame 101 of the attitude adjustment mechanism 10. By controlling the front and rear extension and extension length of the two first electric push rods 102 and the attitude adjustment block 103 located on the front and rear sides of the interconnect frame 101, combined with the virtual machining area generated by the external computer AI and the attitude adjustment dimensions calculated by analysis, the operation of these two first electric push rods 102 can be independently controlled by the servo system to adjust the front and rear position of the workpiece blank, so that the left and right center lines of the virtual machining area of ​​the workpiece blank are aligned with the left and right center lines of the interconnect frame 101 of the attitude adjustment mechanism 10. After that, the operation of all the first electric push rods 102 can be stopped and put into a self-locking state until the attitude adjustment mechanism 10 is driven by the push mechanism 9 to move to the left above the center position of the machining plate 4, so that the center line position of the interconnect frame 101 corresponds to the center line position of the machining plate 4, so that the virtual machining area of ​​the workpiece blank corresponds to the end cutting hole and the edge cutting hole position of the machining plate 4.

[0041] like Figures 8-9As shown, the detection mechanism 11 includes a horizontal electric slide rail 111, a vertical electric slide rail 112, an industrial camera module 113, and a laser sensor module 114. The horizontal electric slide rail 111 is fixedly connected to the upper side of the right-side support frame 1. The horizontal electric slide rail 111 is a horizontally positioned track pair controlled by a servo system in the front-to-back direction. The vertical electric slide rail 112 is mounted on the lower side of the moving part of the horizontal electric slide rail 111. The vertical electric slide rail 112 is a horizontally positioned track pair controlled by a servo system in the left-to-right direction. The industrial camera module 113 is mounted on the lower side of the moving part of the vertical electric slide rail 112. The industrial camera module 113 is used to capture and identify the location of surface defects on the workpiece blank, and the laser sensor module 114 is used to scan the contour and thickness data of the workpiece blank. The detection and scanning data will be input to an external computer for AI analysis and calculation. After the detection mechanism 11 is started, the horizontal electric slide rail 111 and the vertical electric slide rail 112 will work together to drive the industrial camera module 113 and the laser sensor module 114 to move in the left and right directions and the front and back directions to detect and scan the workpiece blank.

[0042] like Figures 10-13 As shown, the fixing mechanism 12 includes a second electric push rod 121, a connecting plate 122, and a fixing seat 123. The second electric push rod 121 is fixedly connected to the front and rear positions on the upper side of the fixing frame 5. The lower ends of the telescopic parts of the second electric push rod 121 are fixedly connected to the connecting plate 122. Multiple fixing seats 123 are detachably connected to the lower side of the connecting plate 122 by fasteners. The number, structure, and installation position of the fixing seats 123 are not unique. The fixing seats 123 can be installed in appropriate positions according to the processing size of the required processing bed strip, so that the fixing seats 123 can fix the workpiece without affecting the sawing path. By controlling the operation of the second push rod, the second electric push rod 121 will drive the connecting plate 122 and the fixing seat 123 to move downward, so that the fixing seat 123 fixes the workpiece on the processing plate 4.

[0043] like Figures 11-14As shown, the end-cutting mechanism 13 includes a mounting box 131, an end-cutting electric push rod 132, an end-cutting electric slide rail 133, and an end-cutting electric saw unit 134. The mounting box 131 is fastened to both the front and rear positions on the upper side of the fixed frame 5 using fasteners. The mounting box 131 covers the operating hole structure of the fixed frame 5. The front and rear mounting positions of the mounting box 131 on the fixed frame 5 are adjustable. An end-cutting electric push rod 132 is mounted on the upper side wall of the mounting box 131. An end-cutting electric slide rail 133 is mounted at the lower end of the telescopic component of the end-cutting electric push rod 132. The end-cutting electric slide rail 133 is horizontally positioned left and right. The end-cutting electric saw unit 134 is mounted at the moving part of the end-cutting electric slide rail 133. The mounting position of the mounting box 131 on the fixed frame 5 can be adjusted front and rear according to the required workpiece size, so that the front and rear position of the end-cutting electric saw unit 134 can be changed to suit the required workpiece size, thereby adjusting the processing length. When the workpiece... After the workpiece is fixed on the processing plate 4 by the fixing mechanism 12, the end-cutting electric push rod 132 can be started to drive the end-cutting electric slide rail 133 and the end-cutting electric saw unit 134 to move downwards. At the same time, the end-cutting electric saw unit 134 is turned on, so that the end-cutting electric saw unit 134 cuts the workpiece on the processing plate 4 at both ends. The end-cutting electric saw unit 134 will extend into the front and rear end cutting holes on the processing plate 4. Then, the end-cutting electric slide rail 133 can be controlled to move, so that the end-cutting electric slide rail 133 drives the end-cutting electric saw unit 134 to move to the left, so that the end-cutting electric saw unit 134 moves to the left within the end-cutting hole range to cut the workpiece completely at both ends. After the sawing is completed, the end-cutting electric push rod 132 can be controlled to drive the end-cutting electric slide rail 133 and the end-cutting electric saw unit 134 to move upwards to reset. At the same time, the end-cutting electric slide rail 133 can be controlled to drive the end-cutting electric saw unit 134 to move to the right to reset. Then, the end-cutting electric saw unit 134 can be turned off.

[0044] like Figures 15-17As shown, the edge cutting mechanism 14 includes a mounting plate 141, an edge cutting electric push rod 142, an edge cutting electric slide rail 143, and an edge cutting electric saw unit 144. Two mounting plates 141 are fastened to the lower left side of the mounting frame 2. The mounting plates 141 are parallel to each other, and their left and right mounting positions on the lower left side of the mounting frame 2 are adjustable. Edge cutting electric push rods 142 are mounted at the front and rear positions of both mounting plates 141. An edge cutting electric slide rail 143 is mounted on the upper end of the telescopic component of each edge cutting electric push rod 142 on each mounting plate 141. The edge cutting electric slide rails 143 are horizontally arranged front and rear. An edge cutting electric saw unit 144 is mounted at the moving part of each edge cutting electric slide rail 143. The mounting position of the mounting plate 141 on the mounting frame 2 can be adjusted left and right according to the required workpiece size, so that the left and right position of the edge cutting electric saw unit 144 can be changed to suit the required workpiece size, thereby adjusting the processing width. When the workpiece is on the processing plate 4... After being fixed by the fixing mechanism 12 and processed by the end-cutting mechanism 13, the side-cutting electric push rod 142 can be activated to drive the side-cutting electric slide rail 143 and the side-cutting electric saw unit 144 to move upward. At the same time, the side-cutting electric saw unit 144 is turned on, so that the side-cutting electric saw unit 144 cuts the workpiece on the processing plate 4 on both sides. The side-cutting electric saw unit 144 will extend into the left and right side-cutting holes on the processing plate 4. Then, the side-cutting electric slide rail 143 can be controlled to run, so that the side-cutting electric... The movable slide rail 143 drives the edge cutting electric saw unit 144 to move backward, so that the edge cutting electric saw unit 144 moves backward within the edge cutting hole range to make complete cuts on both sides of the workpiece; after the sawing is completed, the edge cutting electric push rod 142 can be controlled to drive the edge cutting electric slide rail 143 and the edge cutting electric saw unit 144 to move downward to reset, and at the same time, the edge cutting electric slide rail 143 can be controlled to drive the edge cutting electric saw unit 144 to move forward to reset, and then the edge cutting electric saw unit 144 can be turned off.

[0045] like Figure 15As shown, it also includes a covering mechanism 15, which includes a folded canvas 151, a protective frame 152, and a third electric push rod 153. The covering mechanism 15 is located on the lower side of the fixed frame 5. The covering mechanism 15 is used to enclose the processing area at the processing plate 4 when the workpiece is sawn, further preventing the scattering of chips and sawdust. The folded canvas 151 is connected to the lower side of the fixed frame 5. The folded canvas 151 is a wraparound type. The protective frame 152 is installed on the lower side of the folded canvas 151. The protective frame 152 is a frame type. The third electric push rod 153 is fixedly connected to both the front and rear sides of the fixed frame 5. The lower ends of the moving parts of 53 are fixedly connected to the front and rear sides of the protective frame 152 respectively; when the pushing mechanism 9 drives the posture adjustment mechanism 10 to move to the left and enter the upper part of the processing plate 4, the third electric push rod 153 can be activated to drive the protective frame 152 to move upward, so that the folding canvas 151 is folded, thereby opening the space between the fixed frame 5 and the processing plate 4; when a workpiece is placed on the processing plate 4, the third electric push rod 153 can be controlled to drive the protective frame 152 to move downward to contact the upper side of the processing plate 4, so that the folding canvas 151 covers the space between the fixed frame 5 and the processing plate 4, preventing chips and sawdust from scattering.

[0046] Although the invention has been described with reference to exemplary embodiments, it should be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims should be given the broadest interpretation so as to cover all variations and equivalent structures and functions.

Claims

1. An apparatus for the automated production of bed slats, characterized in that: It includes a support frame (1), a mounting frame (2), a placement plate (3), a processing plate (4), a guide plate (401), a fixing frame (5), a connecting frame (7), a lifting mechanism (8), a propulsion mechanism (9), an attitude adjustment mechanism (10), a detection mechanism (11), a fixing mechanism (12), an end cutting mechanism (13), and an edge cutting mechanism (14). A mounting frame (2) is installed between the support frames (1). The mounting frame (2) has a placement plate (3) on the right side and a processing plate (4) on the left side. The mounting bracket (2) has a guide plate (401) on the left end, and the support bracket (1) has a fixing bracket (5) on the upper side, and the fixing bracket (5) has a connecting pipe (6). A connecting bracket (7) is fixedly connected to the bottom of the mounting bracket (2); A lifting mechanism (8) is provided at the connecting frame (7) for lifting the workpiece blank piece by piece; The support frame (1) is provided with a propulsion mechanism (9) on the front and rear sides, and an attitude adjustment mechanism (10) is provided between the two propulsion mechanisms (9). The propulsion mechanism (9) is used to drive the attitude adjustment mechanism (10) to move left and right. The support frame (1) is equipped with a detection mechanism (11) on the upper side, which is used to detect the workpiece blank and generate the processing area; The fixing frame (5) has a fixing mechanism (12) on its lower side for fixing the workpiece; The fixed frame (5) is equipped with an end-cutting mechanism (13) at the operation hole, which is used to saw the front and rear ends of the workpiece; The mounting bracket (2) has a side cutting mechanism (14) on the lower left side, which is used to saw the left and right sides of the workpiece.

2. The device for automatic processing and production of bed slats according to claim 1, characterized in that: The lifting mechanism (8) includes a first lifting unit (81) and a lifting frame (82). The first lifting unit (81) is installed on the front and rear sides of the connecting frame (7), and the lifting frame (82) is fixedly connected between the moving parts of the first lifting unit (81).

3. The device for automatic processing and production of bed slats according to claim 1, characterized in that: The propulsion mechanism (9) includes a propulsion electric slide rail (91), a propulsion frame (911), a second lifting unit (92), a push plate (93), and a scraper (94). The propulsion electric slide rail (91) is fixed on the front and rear sides of the support frame (1), and its moving parts are connected to the propulsion frame (911). The second lifting unit (92) is installed on the upper side of the propulsion frame (911), and the push plate (93) and scraper (94) are fixed between the left ends of the two propulsion frames (911).

4. The device for automatic processing of bed slats according to claim 3, characterized in that: The attitude adjustment mechanism (10) includes an interconnecting frame (101), a first electric push rod (102), and an attitude adjustment block (103). The interconnecting frame (101) is fixed between the moving parts of the two sets of second lifting units (92). The first electric push rod (102) is installed on the left and right sides and the front and rear sides of the interconnecting frame (101). The attitude adjustment block (103) is fixed at the end of the telescopic part of the first electric push rod (102).

5. The device for automatic processing of bed slats according to claim 1, characterized in that: The testing mechanism (11) includes a horizontal electric slide rail (111), a vertical electric slide rail (112), an industrial camera module (113), and a laser sensor module (114). The horizontal electric slide rail (111) is fixed on the upper side of the support frame (1), and the vertical electric slide rail (112) is installed on the lower side of its moving part. The industrial camera module (113) and the laser sensor module (114) are installed on the lower side of the moving part of the vertical electric slide rail (112).

6. The device for automatic processing of bed slats according to claim 1, characterized in that: The fixing mechanism (12) includes a second electric push rod (121), a connecting plate (122) and a fixing seat (123); the second electric push rod (121) is fixed on the upper side of the fixing frame (5), and the connecting plate (122) is installed at the lower end of its telescopic component. Multiple fixing seats (123) are detachably connected to the lower side of the connecting plate (122).

7. The device for automatic processing of bed slats according to claim 1, characterized in that: The end-cutting mechanism (13) includes a mounting box (131), an end-cutting electric push rod (132), an end-cutting electric slide rail (133), and an end-cutting electric saw unit (134). The mounting box (131) is installed on the upper side of the fixed frame (5). The mounting box (131) is equipped with an end-cutting electric push rod (132), and the lower end of the rod is equipped with an end-cutting electric slide rail (133). The end-cutting electric saw unit (134) is installed at the moving part of the end-cutting electric slide rail (133).

8. The device for automatic processing of bed slats according to claim 1, characterized in that: The edge cutting mechanism (14) includes a mounting plate (141), an edge cutting electric push rod (142), an edge cutting electric slide rail (143), and an edge cutting electric saw unit (144). The mounting plate (141) is fixed to the lower left side of the mounting frame (2). The edge cutting electric push rod (142) is installed on the mounting plate (141), and the edge cutting electric slide rail (143) is installed on its upper end. The edge cutting electric saw unit (144) is installed on the moving part of the edge cutting electric slide rail (143).

9. The device for automatic processing of bed slats according to claim 1, characterized in that: It also includes a covering mechanism (15), which includes a folding canvas (151), a protective frame (152) and a third electric push rod (153); the folding canvas (151) is connected to the lower side of the fixed frame (5), the protective frame (152) is installed on the lower side of the folding canvas (151), the third electric push rod (153) is fixed on the front and rear sides of the fixed frame (5), and the lower end of the moving part of the third electric push rod (153) is fixedly connected to the protective frame (152).

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