Synchronous high-pressure grouting forming device and forming method for toilet water tank and toilet main body
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- GUANGDONG MINGMING SANITARY WARE TECHNOLOGY CO LTD
- Filing Date
- 2026-04-21
- Publication Date
- 2026-06-26
AI Technical Summary
Traditional high-pressure injection molding equipment for toilet tanks and toilet seats cannot remove the burrs at the mold seam immediately after the blank is ejected, which leads to the hardening of the blank, increases the difficulty of operation, and results in incomplete trimming and poor precision.
A high-pressure injection molding device for toilet tank and toilet body is designed, which integrates a transfer component, a joint trimming mechanism and a side scraping mechanism, so as to complete multiple edge removal processes in place immediately after injection molding, including mold seam trimming and drain outlet burr removal.
It simplifies the production process, improves production efficiency, ensures thorough removal of burrs, avoids blank deformation, enhances trimming accuracy, and has a high degree of integration and strong adaptability.
Smart Images
Figure CN122275128A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of sanitary ceramics production equipment technology, and in particular to a high-pressure injection molding equipment and molding method for simultaneous high-pressure injection molding of toilet tanks and toilet seats. Background Technology
[0002] The toilet tank and toilet body synchronous high-pressure injection molding equipment is an automated production equipment used in the sanitary ceramics industry for the integrated and synchronous molding of one-piece toilets. The core technology is to inject ceramic slurry into the integrated mold of the water tank and toilet body under high pressure, quickly dehydrate and form, and directly produce a complete ceramic blank of the one-piece toilet, replacing the outdated process of traditional separate injection and bonding.
[0003] Traditional high-pressure injection molding equipment for toilet tanks and toilet seats cannot immediately remove the burrs at the connection between the tank and the seat, or at the sides of the blank, after the blank is ejected. The ejected blank must first be sent to a specialized trimming station for subsequent trimming. This transfer process takes a lot of time. When the ceramic blank is removed from the mold and exposed to air, it will quickly lose water and harden. By the time the blank is transferred to the trimming station, its hardness has increased significantly, and the burrs at the mold joint have also hardened and solidified. When workers perform manual trimming, the operation becomes much more difficult, and the hardened burrs are difficult to smooth with conventional tools, which easily leads to incomplete trimming and poor trimming accuracy.
[0004] Therefore, it is necessary to provide equipment and methods for simultaneous high-pressure injection molding of toilet tanks and toilet seats to solve the above-mentioned technical problems. Summary of the Invention
[0005] The technical problem solved by the present invention is to provide a toilet tank and toilet body synchronous high-pressure injection molding equipment and molding method that can immediately complete the transfer and multi-process edge removal in situ after grouting molding, and achieve edge removal at different parts such as the connection between the water tank and the toilet body, the side mold seam and the drain outlet.
[0006] To solve the above-mentioned technical problems, the present invention provides a toilet tank and toilet seat body synchronous high-pressure injection molding equipment, comprising: a frame and an injection molding device, the injection molding device being disposed on the top of the frame, and two bases being fixedly installed on the top of the frame, one of which is provided with a transfer component, the transfer component being used to move the toilet tank and toilet seat body out of the injection molding device, and the base is also provided with a mold joint trimming device, the mold joint trimming device including a connection trimming mechanism and a side scraping mechanism, both of which are used to remove burrs at the connection between the tank and the toilet seat body.
[0007] Preferably, the transfer assembly includes a U-shaped transfer plate, multiple rollers, a second motor, a first motor, and two chains. The U-shaped transfer plate is slidably mounted on the top of the base. A toothed plate is fixedly mounted on the top of the U-shaped transfer plate. The first motor is fixedly mounted on the top of the base. A first gear is fixedly mounted on the output shaft of the first motor, and the first gear meshes with the toothed plate. The top of the U-shaped transfer plate is provided with a U-shaped mounting groove. Multiple rollers are rotatably mounted in the U-shaped mounting groove. The multiple rollers are rotatably mounted on the outer walls of the multiple rollers. A rotating rod is rotatably mounted in the U-shaped mounting groove. Sprockets are fixedly mounted on the outer walls of the rotating rod and the multiple rollers. Two chains are respectively sleeved on the outer sides of the multiple sprockets. The second motor is fixedly mounted in the U-shaped mounting groove and is drively connected to the rotating rod.
[0008] Preferably, the connection adjustment mechanism includes a centering seat, a U-shaped frame, a movable plate, and a suspension arm. A mounting frame is fixedly installed on the top of the base. The U-shaped frame is slidably installed within the mounting frame. Fixed ears are integrally formed on both outer walls of the U-shaped frame, extending beyond the mounting frame. First cylinders are fixedly installed on both outer walls of the mounting frame, with their extension / retraction ends respectively fixedly connected to the two fixed ears. Two first guide rods are fixedly installed on the top of the U-shaped frame, penetrating the mounting frame. The centering seat is slidably installed on the two first guide rods. A first spring is sleeved on the outer side of each of the two first guide rods, with both ends of the first spring fixedly connected to the first guide rod and the centering seat respectively. The movable plate is slidably installed within the U-shaped frame. Slide grooves are provided on both outer walls of the movable plate. Protrusions are fixedly installed on both inner walls of the U-shaped frame, extending into the slide grooves and slidably connected to them. The tops of the two protrusions are fixedly installed with… One end of the second spring is fixedly connected to the slide groove. A guide rail is fixedly installed on the outer wall of the movable plate near the grouting molding equipment. A reciprocating screw is rotatably installed inside the guide rail. A third motor is fixedly installed on the outer wall of the guide rail. The output shaft of the third motor is fixedly connected to one end of the reciprocating screw 20. The suspension arm is threaded to the outside of the reciprocating screw and is slidably connected to the guide rail. A fifth motor is fixedly installed on the top of the suspension arm. The output shaft of the fifth motor extends to the bottom of the suspension arm and is fixedly installed with a grinding wheel. Multiple rotating wheels are rotatably installed inside the suspension arm. Two belts are fitted on the outer sides of each of the multiple rotating wheels. Inclined elastic plates are fixedly installed on the outer walls of the two belts. Two fourth motors are fixedly installed on the top of the suspension arm. The output shafts of the two fourth motors are fixedly connected to two of the rotating wheels respectively. Multiple connecting plates are fixedly installed on the bottom of the U-shaped frame. The same U-shaped dust collection box is fixedly installed on the inner wall of the multiple connecting plates.
[0009] Preferably, the side scraping mechanism includes a vibration motor, a U-shaped sliding plate, and a plurality of first scrapers. Each of the plurality of connecting plates has a first groove on one side close to each other. A first fixing rod is fixedly installed in each of the plurality of first grooves. The U-shaped sliding plate is slidably mounted on the plurality of first fixing rods, and a third spring is sleeved on the outer side of each of the plurality of first fixing rods. The two ends of the third spring are respectively fixedly connected to the U-shaped sliding plate and the first groove. The vibration motor is fixedly mounted on the top of the U-shaped sliding plate. The bottom of the U-shaped sliding plate has a plurality of second grooves, and a second fixing rod is fixedly installed in each of the plurality of second grooves. The plurality of first scrapers are slidably mounted on the plurality of second fixing rods, and a fourth spring is sleeved on the outer side of each of the plurality of second fixing rods. The two ends of the fourth spring are respectively fixedly connected to the second groove and the first scraper.
[0010] Furthermore, the inner wall of the center seat is provided with a first inclined surface.
[0011] Furthermore, the base is provided with a cavity, and the cavity is provided with an edge-removing mechanism, which is used to remove the rough edges of the water tank and the drain outlet of the toilet body.
[0012] Preferably, the edge-removing mechanism includes a support plate, a sliding cylinder, a top cylinder, and a sixth motor. The support plate is slidably installed in the recessed cavity. A dust collection box is provided at the bottom of the support plate. Two second cylinders are fixedly installed in the recessed cavity, and the extension and retraction ends of the two second cylinders are fixedly connected to the support plate. The support plate has a chip discharge port, and the outer wall of the chip discharge port has a movable cavity. A limiting plate is slidably installed in the movable cavity. The sliding cylinder is fixedly installed on the top of the limiting plate and is connected to the chip discharge port. An annular groove is provided at the top of the sliding cylinder. The top cylinder is slidably installed on the annular groove and is connected to the sliding cylinder. A plurality of second guide bolts are fixedly installed in the annular groove, and the top ends of the plurality of second guide bolts extend into the top cylinder. A fifth spring is fitted on the outer side of each of the second guide bolts. The two ends of the fifth spring are fixedly connected to the annular groove and the top cylinder, respectively. An annular plate is rotatably mounted on the inner wall of the top cylinder. A third gear is fixedly mounted on the outer wall of the annular plate. A sixth motor is fixedly mounted on the outer wall of the top cylinder. A second gear is fixedly mounted on the output shaft of the sixth motor. The second gear meshes with the third gear. Four second scrapers are provided on the inner wall of the annular plate. Multiple third guide rods are slidably mounted through the annular plate. The ends of the multiple third guide rods that are close to each other are fixedly connected to the four second scrapers, and a sixth spring is fitted on the outer side of each of the multiple third guide rods. The two ends of the sixth spring are fixedly connected to the third guide rod and the annular plate, respectively.
[0013] Furthermore, the top inner wall of the top cylinder is provided with a second inclined surface.
[0014] Furthermore, the four second scrapers are distributed in a 90-degree rotational symmetry, and each of the four second scrapers has a third inclined surface at its top.
[0015] To address the above problems, the present invention also provides a molding method for simultaneous high-pressure injection molding of the toilet tank and the toilet seat body, comprising the following steps: T1: The combined mold for the toilet tank and the toilet body is closed and locked to ensure that the mold cavity is sealed and the positioning is accurate; T2: Introduce compressed air into the mold cavity to blow away and remove residual cleaning water and impurities inside the mold; T3: Start the grouting system and perform multi-stage low-pressure grouting into the mold cavity, so that the grout slowly fills the cavity and expels the internal air, initially forming the outline of the blank; T4: Compressed air is introduced into the inner cavity of the preform to push the uncured excess slurry out from the slurry outlet, thus initially clearing the slurry inside the cavity; T5: After the blank reaches the set curing strength, release the mold lock and control the mold opening to push out the formed toilet tank and toilet body as a single blank. T6: Start the transfer assembly to move the toilet tank and toilet body out of the injection molding equipment until the blank is moved to the working area of the mold seam trimming device; T7: Activate the mold seam trimming device to remove the burrs at the connection between the water tank and the toilet body. After completion, the staff will remove the water tank and the toilet body.
[0016] Compared with related technologies, the toilet tank and toilet seat body synchronous high-pressure injection molding equipment and molding method provided by the present invention have the following beneficial effects: This invention provides a high-pressure injection molding equipment for toilet tanks and toilet bodies. Through the cooperation of a transfer component, a joint trimming mechanism, and a side scraping mechanism, the injection molding, transfer, and mold seam trimming processes of the toilet body can be completed on the same equipment without the need for additional blank transfer. This effectively simplifies the production process and avoids the problem of the blank hardening due to prolonged transfer to a designated position for edge trimming, making it difficult to trim the mold seam. The coordinated arrangement of components such as the transfer plate, rollers, sprockets, and chains can stably receive and transport the toilet body blank ejected from the injection molding equipment, preventing the blank from being bumped, tilted, or deformed during the transfer process. The combined setup of the joint trimming mechanism and the side scraping mechanism enables automated removal of burrs from the joint between the toilet tank and the toilet body, as well as from the side mold seams. The centering seat automatically centers and positions the blank, and with the reciprocating screw, grinding wheel, and belt, it can efficiently grind and flexibly scrape the joint mold seams. The vibration motor, U-shaped sliding plate, and first scraper allow the first scraper to elastically fit against the side of the blank and vibrate at high frequency to scrape away the burrs more thoroughly. At the same time, the U-shaped dust collection box can collect dust and debris generated during the trimming process in real time, preventing debris from scattering and contaminating the blank and equipment. By coordinating the edge-removing mechanism and its internal components, the rough edges of the mold seam at the drain outlet of the toilet blank can be trimmed. The coordinated arrangement of the second cylinder, support plate, sliding cylinder, and top cylinder allows the edge-removing mechanism to smoothly rise and fall and be fitted onto the outside of the drain outlet. The second inclined surface on the top cylinder provides guiding connection, and the sliding cylinder allows for slight positional adjustments, adapting to blanks with positional deviations in the drain outlet and improving the device's adaptability and flexibility. Furthermore, the transmission arrangement of the sixth motor, second gear, third gear, ring plate, and second scraper drives the second scraper to rotate uniformly along the inner wall of the drain outlet. Combined with the elastic pressing action of the third guide rod and the sixth spring, the second scraper remains tightly pressed against the inner wall of the drain outlet, achieving uniform and complete scraping of the rough edges. This solves the problem of workers needing to use other tools to lift and trim the toilet blank when cleaning the rough edges inside the drain outlet.
[0017] This invention provides a high-pressure injection molding equipment and method for simultaneous high-pressure injection molding of toilet tank and toilet body. The molding method uses the aforementioned high-pressure injection molding equipment for simultaneous high-pressure injection molding of toilet tank and toilet body, and can immediately complete the transfer and multi-process edge trimming in place after injection molding, simplifying the production process and significantly improving the overall production efficiency. Attached Figure Description
[0018] Figure 1 A schematic diagram of the first embodiment of the toilet tank and toilet seat synchronous high-pressure injection molding equipment provided by the present invention; Figure 2 for Figure 1 A schematic diagram of the structure from another perspective; Figure 3 for Figure 1 The diagram shown illustrates the mounting bracket and base being separated. Figure 4 for Figure 3 The diagram shows a cross-sectional view of the U-shaped transfer plate. Figure 5 for Figure 3 The diagram shows a partial structural representation. Figure 6 for Figure 5 The diagram shown is a schematic of the first guide rod being separated from the U-shaped frame; Figure 7 for Figure 6 The diagram shows the first guide rod and the centering seat from below. Figure 8 for Figure 6 The diagram shows the assembly of the suspension arm, reciprocating lead screw, and grinding wheel. Figure 9 for Figure 8 A bottom view of the structure, including the suspension arm, grinding wheel, and belt; Figure 10 for Figure 6 The diagram shows the assembly of the U-shaped dust collection box, the first scraper, and the U-shaped frame. Figure 11 for Figure 10 The diagram shown is a bottom view of the structure including the first scraper, the U-shaped sliding plate, and the vibration motor. Figure 12 This is a schematic diagram of a second embodiment of the toilet tank and toilet seat body synchronous high-pressure injection molding equipment provided by the present invention. Figure 13 for Figure 12 The diagram shown illustrates the U-shaped transfer plate separated from the base. Figure 14 for Figure 13 The diagram shows a partial structural representation. Figure 15 for Figure 14 The diagram shows the assembly of the sliding cylinder, support plate, and top cylinder, among other structural components. Figure 16 for Figure 15 The schematic cross-sectional view of the sliding cylinder, annular plate, and top cylinder shown; Figure 17 for Figure 16 The diagram shows the assembly of the second scraper, the ring plate, and the third gear.
[0019] Labels in the diagram: 1. Frame; 2. Grouting and molding equipment; 3. Base; 4. Roller; 5. U-shaped transfer plate; 6. Mounting frame; 7. Toothed plate; 8. First cylinder; 9. Movable plate; 10. First motor; 11. First gear; 12. Second motor; 13. Sprocket; 14. Chain; 15. First guide rod; 16. Center seat; 17. Connecting plate; 18. U-shaped frame; 19. U-shaped dust collection box; 20. Reciprocating lead screw; 21. Third motor; 22. 23. Fourth motor; 24. Rotary wheel; 25. Suspension arm; 26. Belt; 27. Grinding wheel; 28. Fifth motor; 29. First scraper; 30. U-shaped sliding plate; 31. Vibration motor; 32. Support plate; 33. Sixth motor; 34. Second gear; 35. Top cylinder; 36. Dust collection box; 37. Second cylinder; 38. Sliding cylinder; 39. Second guide bolt; 40. Third gear; 41. Third guide rod; 42. Annular plate; 43. Second scraper. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0021] First embodiment: Please refer to the following: Figures 1-11 In the first embodiment of the present invention, the toilet tank and toilet body synchronous high-pressure injection molding equipment includes: a frame 1 and an injection molding device 2. The injection molding device 2 is set on the top of the frame 1. Two bases 3 are fixedly installed on the top of the frame 1. One of the bases 3 is provided with a transfer component. The transfer component is used to move the toilet tank and toilet body out of the injection molding device 2. The base 3 is also provided with a mold joint trimming device. The mold joint trimming device includes a connection trimming mechanism and a side scraping mechanism. Both the connection trimming mechanism and the side scraping mechanism are used to remove the burrs at the connection between the tank and the toilet body.
[0022] The transfer assembly includes a U-shaped transfer plate 5, multiple rollers 4, a second motor 12, a first motor 10, and two chains 14. The U-shaped transfer plate 5 is slidably mounted on the top of the base 3. A toothed plate 7 is fixedly mounted on the top of the U-shaped transfer plate 5. The first motor 10 is fixedly mounted on the top of the base 3. A first gear 11 is fixedly mounted on the output shaft of the first motor 10, and the first gear 11 meshes with the toothed plate 7. The top of the U-shaped transfer plate 5 has a U-shaped mounting groove, in which multiple rollers are rotatably mounted. The multiple rollers 4 are rotatably mounted on the outer walls of the multiple rollers. A rotating rod is rotatably mounted in the U-shaped mounting groove. Sprockets 13 are fixedly mounted on the outer walls of the rotating rod and the multiple rollers. Two chains 14 are respectively sleeved on the outer sides of the multiple sprockets 13. The second motor 12 is fixedly mounted in the U-shaped mounting groove and is connected to the rotating rod for transmission. After the toilet blank is formed, it is ejected by the grouting molding equipment 2. At this time, the first motor 10 is started, which drives the first gear 11 to rotate. Through the meshing transmission with the toothed plate 7, the U-shaped transfer plate 5 is driven to slide towards the grouting molding equipment 2 until the roller 4 receives the formed toilet blank. Then, the second motor 12 is started, which drives the rotating rod to rotate. Through the transmission of the sprocket 13 and the chain 14, all rollers and roller 4 rotate synchronously, which smoothly moves the toilet blank from inside the grouting molding equipment 2 to the outside. At the same time, the first motor 10 drives the first gear 11 to reverse, which moves the U-shaped transfer plate 5 away from the grouting molding equipment 2 until the blank moves to the working area of the mold seam trimming device. This can realize the smooth reception and transportation of the toilet blank ejected from the grouting molding equipment 2, and avoid the blank from being bumped, tilted or deformed during the transfer process.
[0023] The joint trimming mechanism includes a centering seat 16, a U-shaped frame 18, a movable plate 9, and a suspension arm 24. A mounting frame 6 is fixedly installed on the top of the base 3. The U-shaped frame 18 is slidably installed inside the mounting frame 6. Fixed ears are integrally formed on both outer walls of the U-shaped frame 18, extending beyond the mounting frame 6. First cylinders 8 are fixedly installed on both outer walls of the mounting frame 6, with their telescopic ends fixedly connected to the two fixed ears respectively. Two first guide rods 15 are fixedly installed on the top of the U-shaped frame 18, penetrating the mounting frame 6. The centering seat 16 is slidably installed on the two first guide rods 15. The inner wall of the centering seat 16 has a first inclined surface, which guides the blank to automatically center itself via the first inclined surface of the inner wall. A first spring is fitted on the outer side of each guide rod 15. The two ends of the first spring are fixedly connected to the first guide rod 15 and the centering seat 16, respectively. A movable plate 9 is slidably installed inside a U-shaped frame 18. Slide grooves are provided on both outer walls of the movable plate 9. Protrusions are fixedly installed on both inner walls of the U-shaped frame 18, extending into the slide grooves and slidably connected to them. One end of a second spring is fixedly installed on the top of each of the two protrusions, and the other end of the second spring is fixedly connected to the slide groove. A guide rail is fixedly installed on the outer wall of the movable plate 9 near the grouting molding equipment 2. A reciprocating screw 20 is rotatably installed inside the guide rail. A third motor 21 is fixedly installed on the outer wall of the guide rail. The output shaft of the third motor 21 is fixedly connected to one end of the reciprocating screw 20. The suspension arm 24 is threadedly connected to... The reciprocating screw 20 is located on the outside, and the suspension arm 24 is slidably connected to the guide rail. A fifth motor 27 is fixedly installed on the top of the suspension arm 24. The output shaft of the fifth motor 27 extends to the bottom of the suspension arm 24 and a grinding wheel 26 is fixedly installed thereon. Multiple rotating wheels 23 are rotatably installed inside the suspension arm 24. Two belts 25 are fitted on the outside of each of the multiple rotating wheels 23. Inclined elastic plates are fixedly installed on the outer walls of the two belts 25. Two fourth motors 22 are fixedly installed on the top of the suspension arm 24. The output shafts of the two fourth motors 22 are fixedly connected to two of the rotating wheels 23 respectively. When the first cylinders 8 on both sides are activated, the telescopic ends of the first cylinders 8 drive the U-shaped frame 18 to slide downward along the mounting frame 6. At this time, the centering seat 16 guides the blank to automatically center through the first inclined surface of the inner wall. Then, the U-shaped frame 18 continues to descend, bringing the bottom of the movable plate 9 into contact with the connection surface between the water tank and the toilet body. The U-shaped dust collection box 19 fits against the outer side of the toilet body. Then, the first cylinder 8 is closed, and the third motor 21, the fifth motor 27, and the two fourth motors 22 are started in sequence. The third motor 21 drives the reciprocating screw 20 to rotate, causing the suspension arm 24 to move horizontally back and forth along the guide rail. The output shaft of the fifth motor 27 drives the grinding wheel 26 to rotate at high speed, grinding away the burrs at the joint between the toilet tank and the toilet body. The two fourth motors 22 drive the rotating wheel 23 and the belt 25 to rotate. The inclined elastic plate moves cyclically with the belt 25, flexibly scraping away residual burrs and debris at the joint. Multiple connecting plates 17 are fixedly installed at the bottom of the U-shaped frame 18.Multiple connecting plates 17 have a single U-shaped dust collection box 19 fixedly installed on their inner walls. With the aid of an inclined elastic plate, dust and debris generated during trimming can be scraped into the U-shaped dust collection box 19 for centralized collection.
[0024] The side scraping mechanism includes a vibration motor 30, a U-shaped sliding plate 29, and multiple first scrapers 28. Multiple connecting plates 17 have first grooves on their adjacent sides, and first fixing rods are fixedly installed in each of these first grooves. The U-shaped sliding plate 29 is slidably mounted on the multiple first fixing rods, and a third spring is sleeved on the outer side of each of the multiple first fixing rods. The two ends of the third springs are fixedly connected to the U-shaped sliding plate 29 and the first grooves, respectively. The vibration motor 30 is fixedly mounted on the top of the U-shaped sliding plate 29. Multiple second grooves are provided at the bottom of the U-shaped sliding plate 29, and second fixing rods are fixedly installed in each of these second grooves. The multiple first scrapers 28 are slidably mounted on the multiple second fixing rods, and a fourth spring is sleeved on the outer side of each of the multiple second fixing rods. The two ends of the fourth springs are fixedly connected to the second grooves and the first scrapers 28, respectively. Under the action of the fourth springs, the multiple first scrapers 28 can always elastically conform to the side mold seam of the blank. Then, the vibration motor 30 is started, driving the U-shaped sliding plate 29 to vibrate at high frequency along the first fixing rods, shaking off and scraping away the side burrs.
[0025] In this embodiment: After the toilet blank is formed, it is ejected by the grouting molding equipment 2. At this time, the first motor 10 is started. The first motor 10 drives the first gear 11 to rotate. Through the meshing transmission with the toothed plate 7, the U-shaped transfer plate 5 is driven to slide towards the grouting molding equipment 2 until the roller 4 receives the formed toilet blank. Then the second motor 12 is started. The second motor 12 drives the rotating rod to rotate. Through the transmission of the sprocket 13 and the chain 14, all the rollers and the roller 4 rotate synchronously, and the toilet blank is smoothly transferred from inside the grouting molding equipment 2 to the outside. At the same time, the first motor 10 drives the first gear 11 to reverse, and drives the U-shaped transfer plate 5 away from the grouting molding equipment 2 until the blank moves to the working area of the mold seam trimming device. After the blank is in place, the first motor 10 and the second motor 12 are turned off, and the transfer assembly remains stationary. The first cylinders 8 on both sides are activated. The telescopic end of the first cylinder 8 drives the U-shaped frame 18 to slide down along the mounting frame 6. At this time, the centering seat 16 guides the blank to automatically center through the first inclined surface of the inner wall. Then the U-shaped frame 18 continues to descend, so that the bottom end of the movable plate 9 contacts the connection surface between the water tank and the toilet body. The U-shaped dust collection box 19 is attached to the outside of the toilet body blank. Then the first cylinder 8 is closed, and the third motor 21, the fifth motor 27 and the two fourth motors 22 are activated in sequence. The third motor 21 drives the reciprocating screw 20 to rotate, which drives the suspension arm 24 to move horizontally back and forth along the guide rail. The output shaft of the fifth motor 27 drives the grinding wheel 26 to rotate at high speed to grind and remove the burrs at the mold seam where the toilet water tank and the toilet body are connected. The two fourth motors 22 drive the rotating wheel 23 and the belt 25 to rotate. The inclined elastic plate moves in a cycle with the belt 25 to flexibly scrape off the residual burrs and debris at the connection. The dust and debris generated during the finishing process are scraped into the U-shaped dust collection box 19 below for collection. When the U-shaped dust collection box 19 is attached to the outside of the toilet blank, the multiple first scrapers 28 at the bottom of the U-shaped sliding plate 29 are always elastically attached to the side mold seam of the blank under the action of the fourth spring. At this time, the vibration motor 30 is started. The vibration motor 30 drives the U-shaped sliding plate 29 to vibrate at high frequency along the first fixed rod, which shakes off and scrapes off the side burrs. After the scraping is completed, the vibration motor 30 is turned off and the side scraping mechanism is reset, completing the edge removal work of the toilet blank.
[0026] Second embodiment: The second embodiment of the present invention will be further described below with reference to the accompanying drawings and embodiments.
[0027] Please refer to the following: Figures 12-17 In the toilet tank and toilet body synchronous high-pressure injection molding equipment provided in this embodiment, the base 3 is provided with a cavity, and the cavity is provided with an edge removal mechanism, which is used to remove the burrs from the drain outlet of the water tank and the toilet body.
[0028] The edge removal mechanism includes a support plate 31, a sliding cylinder 37, a top cylinder 34, and a sixth motor 32. The support plate 31 is slidably installed in the recessed cavity. A dust collection box 35 is provided at the bottom of the support plate 31. Two second cylinders 36 are fixedly installed in the recessed cavity. The extension and retraction ends of the two second cylinders 36 are fixedly connected to the support plate 31. The support plate 31 is provided with a chip discharge port. The outer wall of the chip discharge port is provided with a movable cavity. A limit plate is slidably installed in the movable cavity. The sliding cylinder 37 is fixedly installed on the top of the limit plate and is connected to the chip discharge port. The top of the sliding cylinder 37 is provided with a ring. The top cylinder 34 is slidably mounted on the annular groove. The inner wall of the top of the top cylinder 34 is provided with a second inclined surface. The second inclined surface guides the top cylinder 34 and the sliding cylinder 37 to be fitted onto the outside of the drain outlet. When the drain outlet is misaligned, the sliding cylinder 37 moves slightly within the movable cavity via a limiting plate. This allows it to adapt to blanks with misaligned drain outlets, improving the adaptability and flexibility of the device. The top cylinder 34 and the sliding cylinder 37 are connected. Multiple second guide bolts 38 are fixedly installed in the annular groove, and the top ends of the multiple second guide bolts 38 extend to... Inside the top cylinder 34, and on the outer sides of multiple second guide bolts 38, fifth springs are fitted. The two ends of the fifth springs are fixedly connected to the annular groove and the top cylinder 34, respectively. An annular plate 41 is rotatably mounted on the inner wall of the top cylinder 34. A third gear 39 is fixedly mounted on the outer wall of the annular plate 41. A sixth motor 32 is fixedly mounted on the outer wall of the top cylinder 34. A second gear 33 is fixedly mounted on the output shaft of the sixth motor 32. The second gear 33 meshes with the third gear 39. Four second scrapers 42 are provided on the inner wall of the annular plate 41. The four scrapers 42 are symmetrically distributed at a 90-degree angle, and each of the four scrapers 42 has a third inclined surface at its top. Multiple third guide rods 40 are slidably installed through the annular plate 41. The ends of the multiple third guide rods 40 that are close to each other are fixedly connected to the four scrapers 42. A sixth spring is sleeved on the outside of each of the multiple third guide rods 40. The two ends of the sixth spring are fixedly connected to the third guide rods 40 and the annular plate 41, respectively. Under the action of the sixth spring and the third guide rods 40, the four scrapers 42 can always fit against the inner wall of the sewage outlet.
[0029] In this embodiment: When the toilet blank is moved to the upper part of the base cavity 3, the two second cylinders 36 in the cavity are activated. The two second cylinders 36 push the support plate 31 upward through the telescopic end, which drives the edge removal mechanism to rise as a whole. The top cylinder 34 and the sliding cylinder 37 are guided by the second inclined surface to be sleeved on the outside of the drain port. When the position of the drain port is deviated, the sliding cylinder 37 moves slightly in the movable cavity through the limit plate. Then the sixth motor 32 is activated. The output shaft of the sixth motor 32 drives the second gear 33 to rotate. Through meshing with the third gear 39, the annular plate 41 is driven to rotate at a constant speed on the inner wall of the top cylinder 34. Under the action of the sixth spring and the third guide rod 40, the four second scrapers 42 always stick to the inner wall of the drain port. With the rotation of the annular plate 41, the rough edges of the inner wall mold seam are completely scraped off. The scraped rough edges and debris fall into the bottom dust collection box 35 through the top cylinder 34, the sliding cylinder 37 and the chip discharge port for collection, so as to avoid the debris from scattering and contaminating the equipment and the blank. After the edge removal of the sewage outlet is completed, the sixth motor 32 is turned off, the second cylinder 36 is controlled to retract, and the support plate 31 and the edge removal mechanism are driven to descend and reset, thus completing the edge removal work of the sewage outlet.
[0030] Third embodiment: This embodiment provides a molding method for simultaneous high-pressure injection molding of a toilet tank and a toilet seat, including the following steps: T1: The combined mold for the toilet tank and the toilet body is closed and locked to ensure that the mold cavity is sealed and the positioning is accurate; T2: Introduce compressed air into the mold cavity to blow away and remove residual cleaning water and impurities inside the mold; T3: Start the grouting system and perform multi-stage low-pressure grouting into the mold cavity, so that the grout slowly fills the cavity and expels the internal air, initially forming the outline of the blank; T4: Compressed air is introduced into the inner cavity of the preform to push the uncured excess slurry out from the slurry outlet, thus initially clearing the slurry inside the cavity; T5: After the blank reaches the set curing strength, release the mold lock and control the mold opening to push out the formed toilet tank and toilet body as a single blank. T6: Start the transfer assembly to move the toilet tank and toilet body out of the injection molding equipment 2, until the blank is moved to the working area of the mold seam trimming device; T7: Activate the mold seam trimming device to remove the burrs at the connection between the water tank and the toilet body. After completion, the staff will remove the water tank and the toilet body.
[0031] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. High-pressure injection molding equipment for simultaneous molding of toilet tank and toilet seat, including: The frame (1) and the grouting molding equipment (2) are located on the top of the frame (1). The frame (1) is characterized in that two bases (3) are fixedly installed on the top of the frame (1). One of the bases (3) is provided with a transfer component, which is used to move the toilet tank and the toilet body out of the grouting molding equipment (2). The base (3) is also provided with a mold joint trimming device, which includes a joint trimming mechanism and a side scraping mechanism. Both the joint trimming mechanism and the side scraping mechanism are used to remove the burrs at the joint between the tank and the toilet body.
2. The toilet tank and toilet seat body synchronous high-pressure injection molding equipment according to claim 1, characterized in that, The transfer assembly includes a U-shaped transfer plate (5), multiple rollers (4), a second motor (12), a first motor (10), and two chains (14). The U-shaped transfer plate (5) is slidably mounted on the top of the base (3). A toothed plate (7) is fixedly mounted on the top of the U-shaped transfer plate (5). The first motor (10) is fixedly mounted on the top of the base (3). A first gear (11) is fixedly mounted on the output shaft of the first motor (10). The first gear (11) meshes with the toothed plate (7). The top of the transfer plate (5) is provided with a U-shaped mounting groove, in which multiple rollers are rotatably mounted. Multiple rollers (4) are rotatably mounted on the outer walls of the multiple rollers respectively. A rotating rod is rotatably mounted in the U-shaped mounting groove. Sprockets (13) are fixedly mounted on the outer walls of the rotating rod and the multiple rollers. Two chains (14) are respectively sleeved on the outer sides of the multiple sprockets (13). The second motor (12) is fixedly mounted in the U-shaped mounting groove. The second motor (12) is connected to the rotating rod in a transmission connection.
3. The toilet tank and toilet seat body synchronous high-pressure injection molding equipment according to claim 2, characterized in that, The connection adjustment mechanism includes a center seat (16), a U-shaped frame (18), a movable plate (9), and a suspension arm (24). A mounting frame (6) is fixedly installed on the top of the base (3). The U-shaped frame (18) is slidably installed inside the mounting frame (6). The outer walls on both sides of the U-shaped frame (18) are integrally formed with fixing ears. Both fixing ears extend outside the mounting frame (6). The outer walls on both sides of the mounting frame (6) are fixedly installed with first cylinders (8). The telescopic ends of the two first cylinders (8) are respectively fixedly connected to the two fixing ears. Two first guide rods (15) are fixedly installed on the top of the U-shaped frame (18). All guide rods (15) pass through the mounting bracket (6). The centering seat (16) is slidably mounted on the two first guide rods (15). A first spring is sleeved on the outer side of each of the two first guide rods (15). The two ends of the first spring are fixedly connected to the first guide rod (15) and the centering seat (16) respectively. The movable plate (9) is slidably mounted in the U-shaped frame (18). The outer walls on both sides of the movable plate (9) are provided with grooves. The inner walls on both sides of the U-shaped frame (18) are fixedly mounted with protrusions. The protrusions extend into the grooves and are slidably connected to the grooves. One end of a second spring is fixedly mounted on the top of each of the two protrusions. The other end of the second spring is fixedly connected to the slide groove. A guide rail is fixedly installed on the outer wall of the movable plate (9) near the grouting molding equipment (2). A reciprocating screw (20) is rotatably installed inside the guide rail. A third motor (21) is fixedly installed on the outer wall of the guide rail. The output shaft of the third motor (21) is fixedly connected to one end of the reciprocating screw (20). The suspension arm (24) is threaded to the outside of the reciprocating screw (20), and the suspension arm (24) is slidably connected to the guide rail. A fifth motor (27) is fixedly installed on the top of the suspension arm (24). The output shaft of the fifth motor (27) extends... A grinding wheel (26) is fixedly installed at the bottom of the suspension arm (24). Multiple rotating wheels (23) are rotatably installed inside the suspension arm (24). Two belts (25) are fitted on the outer side of each of the multiple rotating wheels (23). Inclined elastic plates are fixedly installed on the outer walls of the two belts (25). Two fourth motors (22) are fixedly installed at the top of the suspension arm (24). The output shafts of the two fourth motors (22) are fixedly connected to two of the rotating wheels (23). Multiple connecting plates (17) are fixedly installed at the bottom of the U-shaped frame (18). The same U-shaped dust collection box (19) is fixedly installed on the inner wall of the multiple connecting plates (17).
4. The toilet tank and toilet seat body synchronous high-pressure injection molding equipment according to claim 3, characterized in that, The side scraping mechanism includes a vibration motor (30), a U-shaped sliding plate (29), and multiple first scrapers (28). Each of the multiple connecting plates (17) has a first groove on one side close to each other. A first fixing rod is fixedly installed in each of the multiple first grooves. The U-shaped sliding plate (29) is slidably installed on the multiple first fixing rods. A third spring is sleeved on the outside of each of the multiple first fixing rods. The two ends of the third spring are fixedly connected to the U-shaped sliding plate (29) and the first groove, respectively. The vibration motor (30) is fixedly installed on the top of the U-shaped sliding plate (29). The bottom of the U-shaped sliding plate (29) has multiple second grooves. A second fixing rod is fixedly installed in each of the multiple second grooves. The multiple first scrapers (28) are slidably installed on the multiple second fixing rods. A fourth spring is sleeved on the outside of each of the multiple second fixing rods. The two ends of the fourth spring are fixedly connected to the second groove and the first scraper (28), respectively.
5. The toilet tank and toilet seat body synchronous high-pressure injection molding equipment according to claim 3, characterized in that, The inner wall of the center seat (16) is provided with a first inclined surface.
6. The toilet tank and toilet seat body synchronous high-pressure injection molding equipment according to claim 4, characterized in that, The base (3) is provided with a cavity, and the cavity is provided with an edge removal mechanism, which is used to remove the rough edges of the water tank and the drain outlet of the toilet body.
7. The toilet tank and toilet seat body synchronous high-pressure injection molding equipment according to claim 6, characterized in that, The edge removal mechanism includes a support plate (31), a sliding cylinder (37), a top cylinder (34), and a sixth motor (32). The support plate (31) is slidably installed in the cavity. A dust collection box (35) is provided at the bottom of the support plate (31). Two second cylinders (36) are fixedly installed in the cavity. The extension and retraction ends of the two second cylinders (36) are fixedly connected to the support plate (31). The support plate (31) is provided with a chip discharge port. The outer wall of the chip discharge port is provided with a movable cavity. The movable cavity is slidably installed... A limiting plate is installed, and the sliding cylinder (37) is fixedly installed on the top of the limiting plate. The sliding cylinder (37) is connected to the chip discharge port. The top end of the sliding cylinder (37) is provided with an annular groove. The top cylinder (34) is slidably installed on the annular groove. The top cylinder (34) and the sliding cylinder (37) are connected. A plurality of second guide bolts (38) are fixedly installed in the annular groove. The top ends of the plurality of second guide bolts (38) extend into the top cylinder (34). A fifth spring is fitted on the outer side of the bolt (38). The two ends of the fifth spring are fixedly connected to the annular groove and the top cylinder (34) respectively. An annular plate (41) is rotatably installed on the inner wall of the top cylinder (34). A third gear (39) is fixedly installed on the outer wall of the annular plate (41). A sixth motor (32) is fixedly installed on the outer wall of the top cylinder (34). A second gear (33) is fixedly installed on the output shaft of the sixth motor (32). The second gear (33) meshes with the third gear (39). Four second scrapers (42) are provided on the inner wall of the annular plate (41). Multiple third guide rods (40) are slidably installed through the annular plate (41). The ends of the multiple third guide rods (40) that are close to each other are fixedly connected to the four second scrapers (42) respectively. A sixth spring is fitted on the outer side of the multiple third guide rods (40). The two ends of the sixth spring are fixedly connected to the third guide rods (40) and the annular plate (41) respectively.
8. The toilet tank and toilet seat body synchronous high-pressure injection molding equipment according to claim 7, characterized in that, The top inner wall of the top cylinder (34) is provided with a second inclined surface.
9. The toilet tank and toilet seat body synchronous high-pressure injection molding equipment according to claim 7, characterized in that, The four second scrapers (42) are distributed in a 90-degree rotational symmetry, and the top of each of the four second scrapers (42) is provided with a third inclined surface.
10. A molding method for simultaneous high-pressure injection molding of a toilet tank and a toilet seat body, characterized in that, The toilet tank and toilet seat are formed using the synchronous high-pressure injection molding equipment as described in any one of claims 1-9, including the following steps: T1: The combined mold for the toilet tank and the toilet body is closed and locked to ensure that the mold cavity is sealed and the positioning is accurate; T2: Introduce compressed air into the mold cavity to blow away and remove residual cleaning water and impurities inside the mold; T3: Start the grouting system and perform multi-stage low-pressure grouting into the mold cavity, so that the grout slowly fills the cavity and expels the internal air, initially forming the outline of the blank; T4: Compressed air is introduced into the inner cavity of the preform to push the uncured excess slurry out from the slurry outlet, thus initially clearing the slurry inside the cavity; T5: After the blank reaches the set curing strength, release the mold lock and control the mold opening to push out the formed toilet tank and toilet body as a single blank. T6: Start the transfer assembly to move the toilet tank and toilet body out of the injection molding equipment (2) until the blank is moved to the working area of the mold seam trimming device; T7: Activate the mold seam trimming device to remove the burrs at the connection between the water tank and the toilet body. After completion, the staff will remove the water tank and the toilet body.