A warm forming process for composite panel end closures which inhibits the formation of interfacial brittle phases

By implementing asymmetric gradient heating and reverse temperature field control in the heating furnace and forming mold, combined with real-time monitoring and dynamic compensation, the problems of edge brittleness and center overheating during the hot pressing of composite plate heads were solved, achieving high-quality forming and stability of the heads.

CN122400451APending Publication Date: 2026-07-17河南九天封头制造有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
河南九天封头制造有限公司
Filing Date
2026-05-26
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

During the hot pressing process of composite plate end caps, the edges of the material are prone to cold brittle cracking, and the central area is prone to overheating, leading to the formation of brittle phases at the interface, which affects the service life and performance of the end cap.

Method used

By dividing the edge and center areas of the heating furnace into independent temperature control zones, adopting an asymmetric gradient heating strategy, and combining the reverse temperature field of the forming mold with a dynamic temperature compensation mechanism, the temperature distribution of the workpiece is monitored and adjusted in real time. Precise control is achieved using an infrared thermal imager and a reverse heat conduction algorithm, prioritizing the prevention of edge cracking and suppressing overheating in the center.

Benefits of technology

It effectively inhibits the formation of brittle phases at the interface, improves the forming quality and service life of the end cap, and ensures the stability and corrosion resistance of the end cap under high pressure and high temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明涉及封头热压成型技术领域,具体涉及一种抑制界面脆性相生成的复合板封头温热成型工艺,包括:将加热炉膛划分为边缘加热区和中心加热区,系统根据工件的平面坐标位置进行非对称梯度加热策略,以在工件内部预先建立由边缘向中心递减的初始温度梯度;将完成梯度加热的工件转运并入模至成型模具内,成型模具的内部预先构建与工件温度分布呈现反向关系的差异化温度场;在工件入模后且压制开始前的等待间隙,通过温度检测装置监测工件边缘的实际温度,在温度低于安全操作阈值下限时进行主动加热;通过预先构建边缘向中心递减的温度场,并结合模具反向温度场,主动补偿边缘热损失并强化中心冷却,有效抑制边缘冷脆与中心过热导致的界面脆化。
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