Single-point diamond grinding induced silicon carbide amorphization assisted ultra-precision turning method and system and obtained complex curved surface single crystal silicon carbide mold

By using a single-point diamond grinding-induced silicon carbide amorphization-assisted ultra-precision turning composite machining system, combined with a thermal field and active chemical medium, an amorphous layer is formed and ductile cutting is performed, solving the problem of efficient and precise machining of complex curved silicon carbide molds and achieving efficient and low-damage machining of complex curved surfaces.

CN122401243APending Publication Date: 2026-07-17YANSHAN UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
YANSHAN UNIV
Filing Date
2026-04-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional processing methods are difficult to achieve high-efficiency and high-precision processing of complex curved silicon carbide molds. Existing composite processing technologies cannot meet the processing requirements of complex curved molds and have problems such as thermal damage, uneven chemical modification, and residual liquid affecting mold life.

Method used

A single-point diamond grinding-induced silicon carbide amorphization-assisted ultra-precision turning composite machining system is adopted. Through the synergistic effect of thermal field, active chemical medium and precision mechanical removal, a continuous and uniform amorphous layer is formed, and ductile cutting is performed using a diamond turning tool to achieve efficient and low-damage material removal.

Benefits of technology

It achieves efficient and low-damage machining of complex curved silicon carbide molds, with a surface roughness of less than 1 nm, a surface shape accuracy of less than 0.3 μm, and extremely shallow subsurface damage, significantly improving machining efficiency and quality.

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Abstract

本发明涉及涉及超精密光学元件高温模压模具的超精密加工技术领域,具体公开了一种单点金刚石磨削诱导碳化硅非晶化辅助超精密车削方法、系统及获得的复杂曲面单晶碳化硅模具,系统包含单点金刚石磨削单元、单点金刚石车削单元、测温单元及非晶层厚度检测单元;启动磨削单元和测温单元,控制碳化硅模具与平头金刚石磨粒发生高速自旋转协轴对磨,借助磨削热诱导晶体表层材料发生非晶化,形成厚度均匀的非晶层;利用非晶层厚度检测单元测定非晶层厚度;开启单点金刚石车削单元及供液装置,控制切削深度,高效精准去除非晶层,最终获得表面粗糙度小于1 纳米面形精度小于0.3 微米的复杂曲面碳化硅模具。
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