A method for processing a polarizing sheet polyvinyl alcohol optical film

By optimizing the casting angle and the heating evaporation molding parameters, the problems of apparent defects and unstable optical performance in the aqueous casting method were solved, and the production of high-quality polyvinyl alcohol optical films was realized, which are suitable for high-end polarizers.

CN122401730APending Publication Date: 2026-07-17ANHUI WANWEI UPDATED HIGH TECH MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ANHUI WANWEI UPDATED HIGH TECH MATERIAL CO LTD
Filing Date
2026-05-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing aqueous solution casting method for producing polyvinyl alcohol optical films suffers from problems such as unreasonable casting angle control and improper heating methods, resulting in appearance defects and unstable optical performance, making it difficult to meet the production requirements of high-end polarizers.

Method used

A method of casting at a specific angle and heating and evaporation is adopted to control the casting angle α within the range of 0~30°, preferably 15~20°, and rely solely on the heating of the metal roller itself in the initial stage to avoid scratches on the die lip and elastic tensile stress, thereby optimizing the casting and forming parameters.

Benefits of technology

It significantly improves the appearance quality and optical properties of thin films, reduces production costs, and enhances the stability and controllability of production, making it suitable for the industrial production of high-end polarizers.

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Abstract

本发明公开一种偏光片用聚乙烯醇光学薄膜的加工方法,具体为:先将聚乙烯醇树脂颗粒与水溶解配制成均一水溶液;所得水溶液经挤出机脱泡、过滤后送入“T”型模头,以设定角度流延至金属辊筒表面受热蒸发成型,再经干燥、热处理制得偏光片用PVA光学薄膜。本发明限定模头唇口中线与辊面接触点切线形成的锐角,同时限定流延初始阶段仅依靠辊筒自加热,通过关键工艺角度协同优化,有效抑制膜面流纹缺陷,消除薄膜各向异性与双折射效应,产品透光率及表观质量优异,工艺稳定可靠、操作简便、经济性好,适合工业化连续生产。
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