Preparation process of composite polyurethane color steel insulation board and color steel insulation board

By optimizing the process of phenolic board pretreatment and polyurethane color steel continuous production line, the three-dimensional positioning, sealing spraying and full filling of phenolic board and polyurethane are achieved to form an integrated composite board. This solves the problems of brittleness of phenolic board and flammability of polyurethane, and realizes a composite board with high fire resistance, high heat insulation and high strength, while reducing the scrap rate.

CN122401960APending Publication Date: 2026-07-17HENAN DUORUN NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-05-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing phenolic foam and polyurethane materials in the field of building insulation have the problem of not being able to balance fire safety and mechanical durability. Existing composite processes have defects such as interface delamination, delamination and performance degradation, making it difficult to achieve the synergistic effect of material performance.

Method used

A composite polyurethane color steel insulation board manufacturing process is adopted. Through the pretreatment of phenolic board and the debugging of polyurethane color steel continuous production line, the three-dimensional positioning and fixing of phenolic board, double-sided vertical sealing spraying and overall full filling foaming of the middle are realized to form an integrated structure of phenolic fireproof core layer and polyurethane all-round covering and reinforcing layer. The high-pressure foaming and chemical bonding of polyurethane are used to achieve one-time molding.

Benefits of technology

A new type of integrated composite board with high fire resistance, high heat insulation and high strength has been developed. The overall thermal conductivity is reduced, the oxygen index is increased and the compressive strength is improved. It solves the problems of brittleness of phenolic board and flammability of polyurethane, and the scrap rate is reduced to below 2%.

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Abstract

本发明公开了复合聚氨酯彩钢保温板制备工艺及彩钢保温板,属于建筑复合保温材料领域,本发明针对酚醛板脆性大、聚氨酯板防火差的行业对立难题,提供对预制酚醛板表面微糙化处理,并在连续生产线上进行在线三维精准定位、双侧立面预密封、整体满填充发泡和连续压合一次固化成型,实现了两种材料无界面间隙的完美融合。本发明制备的复合聚氨酯彩钢保温板,实现了酚醛防火芯层和聚氨酯全方位包覆补强的一体化结构,保持超高防火和超低导热的同时,抗压强度较纯酚醛板提升100%以上,彻底解决了开裂分层问题,废品率降至2%以下,该工艺可在改造后的现有产线上高效量产,具有极高的市场推广价值。
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Citation Information

Patent Citations

  • Method for preparing polyurethane / phenolic aldehyde foam thermal insulation material

    CN101565541A

  • Surface bonding strength enhanced phenolic foam composite thermal insulation plate prepared by continuous method

    CN104044306A

  • Composite phenolic foam heat-insulation board for construction and preparation method thereof

    CN106189059A

  • Phenolic aldehyde composite insulation board

    CN211942451U