Method for preparing kaolin by calcining high-ignition-loss kaolinite-type coal gangue

By using tunnel kiln drying and calcination technology and temperature control, the problems of overburning and black core in the preparation of kaolin from high-loss-on-ignition coal gangue have been solved, achieving efficient and low-cost kaolin preparation with significantly improved product purity and economic benefits.

CN122403933APending Publication Date: 2026-07-17SHANXI CHAOPAI CALCINED KAOLIN CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHANXI CHAOPAI CALCINED KAOLIN CO LTD
Filing Date
2026-05-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies make it difficult to effectively utilize high-loss-on-ignition coal gangue to prepare kaolin, resulting in overburning or black core, poor product performance, and inability to be used for conventional purposes.

Method used

The tunnel kiln drying and calcination process is adopted. By controlling the temperature and setting the atmosphere in the preheating zone, drying zone, decarburization zone, calcination zone and cooling zone, the carbon is removed by the combustion of high loss on ignition coal gangue to prepare kaolin brick blanks, avoiding over-firing and black core. No binder needs to be added to the brick blanks.

Benefits of technology

It achieves complete decarbonization of high loss on ignition coal gangue, resulting in high product purity, reduced production costs and energy consumption, and improved product quality and economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明涉及高岭土制备领域,具体涉及一种高烧失量高岭岩型煤矸石煅烧制备高岭土的方法,包括:将煤矸石原料破碎,磨成粉料;所述粉料与水混合,陈化后混匀挤压成型,得砖坯;将堆垛好的砖坯送入隧道窑干燥煅烧,得到高岭土砖;所述煤矸石原料的平均烧失量为21wt%~29wt%;所述砖坯在隧道窑内依次经过预热区、干燥区、脱碳区、煅烧区和冷却区。本发明通过设置温度为900~950℃的脱碳区,在此温度下利用高烧失量煤矸石自身携带的炭充分燃烧,并脱除剩余的炭,使得产品脱炭完全、品质得到保证,所得高岭土产品纯度高;本方案高岭土生产成本,仅为现有技术的20%~30%,具有极其可观的经济效益。
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