A method for preparing a ladle isolation spray coating using a carbon ultrafine powder containing silicon carbide

By preparing a mixture of silicon carbide-containing ultrafine carbon powder and white clay, combined with a composite aqueous solution of water glass and aluminum sulfate, the uniformity and stability issues of the molten iron ladle isolation coating were solved. This optimized the high-temperature performance and ensured strong adhesion of the coating, reducing production costs and improving the reliability of the coating.

CN122404006APending Publication Date: 2026-07-17SHANXI LUWEIBAO TAIGANG REFRACTORIES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHANXI LUWEIBAO TAIGANG REFRACTORIES CO LTD
Filing Date
2026-05-07
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies for preparing molten iron ladle isolation coatings suffer from insufficient uniformity of raw materials, resulting in unstable product performance and an inability to guarantee the uniformity and reproducibility of sintering performance and adhesion strength.

Method used

The process involves using raw materials such as silicon carbide carbon ultrafine powder, white clay, water glass, and aluminum sulfate to prepare ultrafine powder through specific crushing and grinding processes. A step-by-step feeding and multi-stage variable speed stirring mixing process is adopted, combined with a composite aqueous solution of water glass and aluminum sulfate as a binder to form aluminum silicate gel with a cementing effect, ensuring the uniformity and strength of the coating.

Benefits of technology

This technology achieves high-temperature performance stability and adhesion strength of the isolation spray coating, reduces production costs, minimizes environmental impact, and ensures the service life and protective effect of the coating in high-temperature environments.

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Abstract

本发明涉及铁水包涂料制备技术领域,且公开了一种利用含碳化硅碳超细粉制备铁水包隔离喷涂料的方法,所述方法包括以下步骤:原料备制、水溶液制备、配料混合、包装储存、现场施工;主要原料含碳化硅碳超细粉来源于碳化硅制品及耐火材料生产过程中产生的固体废弃物,通过特定的破碎、研磨工艺将其加工成规定粒度的超细粉体,实现了固体废弃物的资源化利用,能够降低了生产成本并减少了环境负担,该超细粉中含有的碳化硅与残碳组分,在高温下可形成抗氧化、抗侵蚀的保护层,与特定粒度及成分的白粘土协同,能够优化涂料的高温物理性能,从而延长隔离涂层在铁水包苛刻使用环境下的服役寿命和防护效果。
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