A coating device and a coating method for aluminum-based copper foil

By employing a simplified roller path and an adjustable flattening roller structure, combined with feedforward-state maintenance-type tension control, the problems of aluminum foil scratches and wrinkles in aluminum-based copper foil coating equipment have been solved, achieving efficient and low-defect aluminum-based copper foil coating.

CN122406178APending Publication Date: 2026-07-17HUBEI ZHUOCHENG NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HUBEI ZHUOCHENG NEW MATERIALS TECHNOLOGY CO LTD
Filing Date
2026-05-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing roll-to-roll magnetron sputtering equipment, when producing aluminum-based copper foil, suffers from the risk of scratches and hidden wrinkles due to its complex multi-roller path design. Furthermore, the equipment is inconvenient to maintain, which affects production efficiency.

Method used

Employing a minimalist seven-contact roller path design, combined with an adjustable flattening roller structure and a feedforward-state-maintaining tension control strategy, uniform coating of aluminum foil and reduced friction are ensured by adjusting the curvature of the flattening roller and monitoring the tension in real time.

Benefits of technology

This technology achieves highly uniform coating on aluminum-based copper foil, reducing the risk of scratches and wrinkles on the aluminum foil and improving production efficiency and equipment maintenance convenience.

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Abstract

本发明涉及一种铝基铜箔的镀膜装置,包括机架以及通过轴承转动设置于所述机架内侧的放卷辊、导辊、放卷张力辊、展平辊结构、镀膜鼓、金属过辊、收卷张力辊、压辊和收卷辊,且从下至上分布,所述放卷辊与收卷辊之间的铝箔接触辊的总数不超过个,铝箔的走带路径依次经过所述放卷辊、导辊、放卷张力辊、展平辊结构、镀膜鼓、金属过辊、收卷张力辊、压辊和收卷辊,以此形成上收下放的立式布局。该铝基铜箔的镀膜装置,设计有展平辊结构,无需停机维护即可完成对展平辊结构的弧度调节,通过调节外橡胶展平套的弧度大小,施加适当的横向拉伸力,实现最佳的展平效果,避免因弧度固定导致薄箔过度拉伸或厚箔展平不足的问题。
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