Non-contact intelligent broken end detection and full-process linkage production management system for all-category shuttleless looms

By employing non-contact dual-wavelength laser differential anti-interference technology and LoRa Mesh wireless networking, combined with an end-edge-cloud collaborative architecture, the entire process of shuttleless loom production management was realized. This solved the problems of wear, anti-interference, fault classification, and global management in loom warp breakage detection, thereby improving production efficiency and quality control.

CN122406447APending Publication Date: 2026-07-17NANTONG ZHISUO INTELLIGENT CONTROL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
NANTONG ZHISUO INTELLIGENT CONTROL TECHNOLOGY CO LTD
Filing Date
2026-05-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing loom warp breakage detection technologies suffer from several drawbacks, including contact-based yarn wear, poor anti-interference capabilities, inability to classify faults, limited quality assessment methods, lack of upstream and downstream coordination, and lack of support for global management.

Method used

Non-contact dual-wavelength laser differential anti-interference technology is used for warp yarn detection. Combined with LoRa Mesh wireless networking and end-edge-cloud collaborative architecture, it realizes full-process linkage production management and supports multi-language and multi-tenant deployment.

Benefits of technology

It solves the wear and tear problem of traditional testing, improves the first-grade yield of high-end fabrics, reduces labor costs, realizes full-process quality control and global management, and improves production efficiency.

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Abstract

本发明公开了一种全品类无梭织机非接触式智能断经检测与全流程联动生产管理系统,属于纺织生产自动化技术领域。系统核心包括安装在织机原停经架安装位置的非接触式激光断经检测装置,该装置采用 940nm 与 850nm 双波长激光差分抗干扰技术实现无停经片经纱检测;网络层采用 LoRa Mesh 无线组网结合主轴同步时隙调度技术,确保断经信号传输延迟≤10ms;平台层构建基于断经数据的端 ‑ 边 ‑ 云协同架构,实现三级故障分类、多角色工单自动派发与双维度质量分级;应用层集成基于断经位置数据的 AR 辅助处理功能。本发明可使挡车工人均看管织机提升至 40‑45 台,人力成本降低 40% 以上,高端面料一等品率提升 17%,适用于喷水、喷气、剑杆全品类无梭织机。
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