Battery bulge and leakage detection acoustic surface wave flexible sensor and preparation method

By arranging a flexible surface acoustic wave sensor on the outer surface of the battery, the problem of numerous monitoring blind spots in existing technologies is solved, enabling all-round detection of the battery. It is applicable to batteries of various shapes and provides early warning of bulging and leakage.

CN122408676APending Publication Date: 2026-07-17JINHUA INST OF METROLOGY & QUALITY SCI (NAT MOTOR VEHICLE MECHANICAL PARTS PROD QUALITY SUPERVISION & INSPECTION CENT (ZHEJIANG) JINHUA INST OF STANDARDIZATION +1
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Patent Information

Application Number
CN202610686218.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2026-04-07
Filing Date
2026-05-19
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies cannot simultaneously and fully cover the surface of the battery, resulting in blind spots in the detection of bulging and leakage, and are not compatible with various battery shapes, making it easy to miss detections.

Method used

A flexible surface acoustic wave sensor is designed to cover the outer surface of a battery. It includes a flexible substrate and multiple integrated surface acoustic wave sensors. The sensors are arranged on the outer peripheral and end face regions, with metal interdigitators pointing inward. It adopts a multi-layer composite structure and is prepared by laser engraving and plasma treatment to achieve all-round monitoring.

Benefits of technology

It enables comprehensive monitoring of three-dimensional deformation and leakage of batteries, is applicable to batteries of various shapes, and can provide early warning of bulging and leakage risks.

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Abstract

本发明公开了一种用于蓄电池鼓包与漏液检测的声表面波柔性传感器及制备方法。声表面波柔性传感器包括柔性基底,柔性基底自下而上依次包括PDMS基底层、PVDF压电层和Al金属叉指层;柔性基底包覆于蓄电池的整个外表面,包括外周面区域及两个端面区域;多个声表面波传感器集成于柔性基底的内表面,其中至少一个声表面波传感器位于所述外周面区域,至少一个声表面波传感器位于其中一个端面区域,至少一个声表面波传感器位于另一个端面区域;声表面波传感器的金属叉指方向均垂直指向蓄电池内部。本发明通过声表面波输出信号发生改变实现鼓包或漏液检测,可全方位检测蓄电池鼓包与漏液,解决了现有技术监测盲区多、无法同时检测的缺点。
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