An automatic crimping quality detection machine for photovoltaic cable terminals

By designing an automated crimping quality inspection machine, a clamping mechanism and a drive mechanism are used to stably clamp photovoltaic cables, and a tension sensor is used to detect the pull-out force of the terminals. This solves the problem of inaccurate detection caused by unstable clamping in existing equipment and achieves efficient connection strength assessment.

CN122409488APending Publication Date: 2026-07-17JIANGSU HAITIAN MICROELECTRONICS TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
JIANGSU HAITIAN MICROELECTRONICS TECH
Filing Date
2026-04-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing testing equipment has poor clamping stability in photovoltaic cable tensile testing, resulting in inaccurate test results that cannot truly reflect the actual connection strength of the terminal crimping.

Method used

An automated crimping quality inspection machine for photovoltaic cable terminals was designed. It adopts a clamping mechanism and a drive mechanism. The photovoltaic cable is clamped by the cooperation of electric push rod and spring. The movement and tension detection of the terminal are realized by the positioning frame and drive motor. The tension sensor is used to collect data in real time.

Benefits of technology

It achieves stable clamping of photovoltaic cables and accurate pull-out force detection, ensuring the reliability and accuracy of the test results and adapting to different types of terminal blocks.

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Abstract

本发明涉及光伏线束加工技术领域,且公开了一种光伏线缆接线端子的自动化压接质量检测机,解决了目前难以对光伏线缆进行稳定夹持而影响拉脱力检测结果的准确性的问题,其包括底座,所述底座的顶部设有夹持机构和驱动机构,驱动机构上设有安装机构,夹持机构包括水平位于底座上方的放置台,放置台与底座之间固定连接有多个支柱,放置台的外侧固定连接有侧柱,放置台的顶部设有方槽,放置台的顶部固定连接渔鸥立板和U型圆杆,立板靠近U型圆杆的一侧固定连接有导向圆杆;本发明,能够在两个弹簧弹力的作用将光伏线缆的中部夹持在两个橡胶垫一之间,从而便于对光伏线缆双重固定来保证其稳定性。
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