Ultrasonic flaw detection device for steel material detection

By converting the electromagnetic interference of the drive motor into a synchronous trigger reference signal for the ultrasonic flaw detection device, the problem of reduced signal-to-noise ratio caused by electromagnetic interference is solved, achieving efficient steel inspection and improving defect detection capability.

CN122409841APending Publication Date: 2026-07-17LONGQING SOUTHEAST (HAINAN) GREEN BUILDING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
LONGQING SOUTHEAST (HAINAN) GREEN BUILDING CO LTD
Filing Date
2026-05-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing ultrasonic flaw detection devices cause a sharp drop in the signal-to-noise ratio of echo signals due to electromagnetic interference generated by the drive motor during steel inspection, leading to missed defects and misjudgments. Existing shielding solutions cannot eliminate the interference at its source, increasing the cost and size of the device.

Method used

An electromagnetic interference signal extraction circuit, a phase-locked loop synchronous triggering unit, and an ultrasonic control module are used to convert the electromagnetic interference generated by the drive motor into a synchronous triggering reference signal for ultrasonic flaw detection. After processing by the phase-locked loop synchronous triggering unit, an ultrasonic triggering reference signal that is strictly synchronized with the walking displacement is generated, thereby achieving the de-interference of ultrasonic pulse emission and defect echo signals.

Benefits of technology

It significantly improves the signal-to-noise ratio of defect echoes and the ability to detect minute defects, avoiding the need for additional independent displacement sensors and improving the accuracy and efficiency of detection.

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Abstract

本发明公开了一种钢材检测用超声波探伤装置,该装置包括轮式行走主体,所述轮式行走主体上设置有超声波探头,所述轮式行走主体内置有至少一组用于驱动其行走的行走驱动电机,所述轮式行走主体还集成有电磁干扰信号提取电路、锁相环同步触发单元以及超声控制模块,所述电磁干扰信号提取电路与所述行走驱动电机电耦合,用于提取所述行走驱动电机在运行过程中产生的周期性电磁干扰信号。所述锁相环同步触发单元用于输出与所述轮式行走主体的实时行走位移同步的超声触发基准信号;所述超声控制模块用于根据所述超声触发基准信号,同步控制所述超声波探头的超声脉冲发射以及对缺陷回波信号进行去干扰。
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